Purelogic HYD-2100 Instruction Manual Download Page 60

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HYD-2100.

CNC Plasma&Flame Cutting Control System

Edition of 28.07.2015

www.purelogic.ru

8 (800) 555 63 74

Order

Function

M07

Start cutting cycle

G03

M02

Anticlockwise arc cutting

Program end

G02

Clockwise arc cutting

M08

Stop cutting cycle

G04

Program delay

Serial number

Summary of Contents for HYD-2100

Page 1: ...3 Cutting function 04 Part options 05 Manual function 06 File operation 07 Parameter setting 08 Diagnosis function 09 Graph 10 Port explanation 11 Installation and debugging 12 The use of bios 13 G M code rapid consult INSTRUCTION MANUAL 2 4 7 14 24 26 30 37 42 44 57 58 59 HYD 2300 CNC Plasma Flame Cutting Control System We draw your attention to the fact that there can be some changes in this ins...

Page 2: ... in high speed accurately stably and in low noise 4 Long distance remote control can control the machine to move forward backward left right and cutting start stop and so on optional configuration 5 Support the EIA code G code and various FastCAM FreeNest SmartNest IBE softwares 6 compact keyboard design and easy to input files 7 Operations such as Proportion Zoom Rotate Mirror Array display Steel...

Page 3: ...ution 10ms 8 Working Voltage DC 24V in put 9 Working Temperature 10 60 C Relative Humidity 0 95 SYSTEM INTERFACE 1 15 pins interface of 2 axis of motor drive 2 25 pins interface of 16 channels optical couple output ports max back flow current 300mA 3 25 pins interface of 16 channels optical couple input ports max output current 300mA 4 USB interface on the front panel 5 Extend IO input output port...

Page 4: ...the cutting speed to 10 of the speed limit you have set press 2 change the cutting speed to 20 of the speed limit you have set Figure 1 Board and keys Figure 2 System self scan POWER ON PROCESS AND MAIN INTERFACE When power just on the system will go for the process of self scan In the starting process there is 3 seconds to countdown before the countdown is over if pressing F2 it will enter the bi...

Page 5: ...TERN 00002 G92 Ignition s LowPreheat s HighPreheat s Pierce 1 s Pierce 2 s Pierce 3 s TorchUp s TorchDn s THC En s Exhaust s Manual F keepMov StepMov ContiMov StepDis G 5 00 Flame Cu G CutSpeed X 1000 00 Kerf Z 1 20 ManualSpeed Y 3000 00 Angle 0 00 Figure 3 Bios interface Figure 5 The main interface Figure 4 Welcome interface In the main interface press F1 F8 for the following functions F1 ShapeLi...

Page 6: ...ng Flame Cu flame cutting Plasma C plasma cutting Demo run FUNCTION INDEX OF MAIN INTERFACE Main Interface F1 ShapeLib F4 Setups F5 Diagnose F6 ZoomIn F7 Manual Move F8 Zero F2 Files F3 Part Option F8 OK F1 DiskFile F2 UDisk F3 Search F4 EditFile F5 DelFile F6 CopytoU F7 Preview F8 OK F1 Mirror F2 Angle F3 Array F4 Scale F5 Select lineand pierce F7 Revert F8 OK F1 common F2 Flame F3 Plasma F4 Powd...

Page 7: ...direction Y shows the absolute coordinate of the torch in Y direction In the cutting interface Press X Modify the current maximum cutting speed Press Y Modify the current maximum speed manual shift car Press F Change the current manual method Press G Modify the current fixed length fixed long distance move START F9 Start cutting Figure 6 Сutting function interface F1 Back F2 Forward F3 GoBack F4 S...

Page 8: ... will continuously increase to 100 Increased to 100 the speed is common parameters in the cutting speed The operation panel press F4 or NEXT each click rate of speed reduced by 1 Hold the F4 or NEXT then the rate will be continuously reduced to1 Reduced to a very slow speed when running in order to ensure the accuracy requirements the system may auto adjust the speed based on the size of horizonta...

Page 9: ...ine G code is M07 the system will be automatically suspended At this time the torch can be manually moved to any edge of the plate press the start button the system will prompt as above 2 When the processing is paused due to mechanical failure or other reasons it needs to move the torch out of the actual path of the workpiece the above prompt will appear move the torch out of the actual path of th...

Page 10: ... return to the starting point of the work piece and then the system automatically switches to processing the main interface and waits for further user action F1 Back F2 Forward F3 GoBack F4 SpeedDown F5 SpeedUp F6 PreheatDown F7 PreheatUp F8 JumptoPierce FLSK F2500 Version 3 3 71 1 Speed 00000 File SHAPE_43 TXT Status Pause Current Line Hole 00000 00000 X 500 00 X 0 00 Y 500 00 Y 0 00 00001 TEST P...

Page 11: ...OXYGEN GAS PREHEAT TIME REGULATION In the preheat process press the START F9 key to skip the process of preheat and perforation delay and immediately open the perforation signal then begin to cut In the preheat process press the stop F10 key to stop preheat waiting for the F9 key is pressed again In the preheat process press the F6 key then the preheat time will be reduced to the current preheat t...

Page 12: ...X 0 00 Y 500 00 Y 0 00 00006 G01 X0 Y500 00 00007 G01 X500 00 Y0 Ignition s Lowheat s HighPreheat s Pierce 1 s Pierce 2 s Pierce 3 0 1 s TorchUp s TorchDn s THC En s Exhaust s Manual F keepMov StepMov ContiMov StepDis G 5 00 Flame Cu M CutSpeed X 1000 00 Kerf Z 1 20 ManualSpeed Y 3000 00 Angle 0 00 Input No of pierces Press select No of pierce 0 F8 OK F1 Mirror F2 Angle F3 Array F4 Scale F5 SelLin...

Page 13: ...tatus Pause Current Line Hole 00000 00000 X 500 00 X 0 00 Y 500 00 Y 0 00 00006 G01 X0 Y500 00 00007 G01 X500 00 Y0 Ignition s Lowheat s HighPreheat s Pierce 1 s Pierce 2 s Pierce 3 0 1 s TorchUp s TorchDn s THC En s Exhaust s Manual F keepMov StepMov ContiMov StepDis G 5 00 Flame Cu M CutSpeed X 1000 00 Kerf Z 1 20 ManualSpeed Y 3000 00 Angle 0 00 Quit of cutting ENTER Quit ESC Continue cutting F...

Page 14: ... to enter angle directly Press ESC to exit angle adjusting F1 Steel plate adjust F2 enter angle Figure 13 Part options F1 Mirror F2 Angle F3 Array F4 Scale F5 SelLinePierce F6 EditFile F7 Revert F8 OK FLSK F2500 Version 3 3 71 1 Speed 00000 File SHAPE_43 TXT Status Pause Current Line Hole 00000 00000 X 500 00 X 0 00 Y 500 00 Y 0 00 Operate Mode PartOption Ignition s Lowheat s HighPreheat s Pierce ...

Page 15: ...g the cutting tip as long as moving to the edges of the side After ensuring the two points far enough and two points at the same side of the plate in the same line and press Y The system will automatically calculate the current offset angle of plate and then automatically rotate graphics After adjusting the system will ask whether to return to the start point if press ENTER the system will back to...

Page 16: ...chDn s THC En s Exhaust s Manual F keepMov StepMov ContiMov StepDis G 5 00 Flame Cu M CutSpeed X 1000 00 Kerf Z 1 20 ManualSpeed Y 3000 00 Angle 0 00 ENTER Return back ESC Don t move back ENTER ANGLE When the angle of the current work piece is known you can enter the angle After manually enter the angle press ENTER to make sure the graphic will be rotate with the corresponding angle Positive angle...

Page 17: ...HYD 2100 CNC Plasma Flame Cutting Control System Edition of 28 07 2015 17 www purelogic ru 8 800 555 63 74 Figure 17 Chooses arrange method Figure 18 Arrange in matrix ...

Page 18: ...ame Cutting Control System Edition of 28 07 2015 18 www purelogic ru 8 800 555 63 74 Figure 19 Result of arranging in matrix Figure 20 Staggered arrange Press F1 to carry on arranging in matrix The result is shown in fig 19 ...

Page 19: ...System Edition of 28 07 2015 19 www purelogic ru 8 800 555 63 74 Figure 21 Result of staggered arrangement Figure 22 Arrange in Nest Press F2 to enter staggered arrangement The result is shown in figure 21 Press F3 to enter arrangement in stack ...

Page 20: ...Result of arrangement in nest Figure 24 Set scale ZOOM IN OUT In the part options menu press F4 zoom in out the system prompt as figure 24 After entering the scale press Enter then the system will automatically zoom in or zoom out the graphic when the parameter is checked to be correct The result is shown in figure 23 ...

Page 21: ...1 www purelogic ru 8 800 555 63 74 Figure 25 Set scale Figure 26 Select Line Pierce Select row number In part options menu press F5 to enter selecting row number the system will prompt Select row Press F1 to select the number of row to start cutting with the system prompts ...

Page 22: ...the number of row to start cutting with the system prompts After selecting row press F8 to confirm SELECT NUMBER The operation is similar to the choosing row operation OPERATION AFTER SELECT ROW NUMBER After selecting row or number press F8 continuously to exit to the main interface Here you can directly enter the row number or press ENTER to enter the interface and press or to select row ...

Page 23: ...thout cutting then pause and wait for the next operation Press Y the system will also directly move to the selected row and number then pause and wait for the next operation 2 Cutting from the current position After the prompt of Fig 4 14 press X then the system will start cutting from current position RESTORE If you want to cancel all of operations with graphics including mirror rotation adjust s...

Page 24: ...Press key F1 to go for the fixed moving function At this moment the system will move toward the specified direction if any directory key is pressed and when the directory key is released the system will stop CONTINUOUS MOVING FUNCTION When in the manual interface press F2 to enter the continuous moving function interface At this moment the system will move toward the specified direction if any dir...

Page 25: ... fixed length After inputting the fixed length press ENTER Press any direction key and then release the system will move the fixed length toward the direction in the process of moving when any direction key or stop key is pressed the system will stop moving BREAKPOINT RECOVERY To guarantee that the breakpoint could work correctly you need to satisfy the following conditions 1 When the system is pa...

Page 26: ... 00 00001 TEST PATTERN 00002 G92 Ignition s Lowheat s HighPreheat s Pierce 1 s Pierce 2 s Pierce 3 0 1 s TorchUp s TorchDn s THC En s Exhaust s Manual F keepMov StepMov ContiMov StepDis G 5 00 Flame Cu M CutSpeed X 1000 00 Kerf Z 1 20 ManualSpeed Y 3000 00 Angle 0 00 G Cutting return X Offset cutting Y only return Figure 32 Restore breakpoint Press G the system will start incising from point which...

Page 27: ...will save this code into the internal documents Notices When you open a file on U disk you must save it as the local machine code before you start cutting When saved the U disk documents file name automatically memory shown as Fig 35 F1 DiskFile F2 UDisk F3 Search F4 EditFile F5 DelFile F6 CopyToU F7 Preview F8 OK 1 SHAPELIB SHAPE_18 TXT 2 SHAPELIB SHAPE_00 TXT 3 SHAPELIB SHAPE_01 TXT 4 SHAPELIB S...

Page 28: ...LIB SHAPE_18 TXT 2 SHAPELIB SHAPE_00 TXT 3 SHAPELIB SHAPE_01 TXT 4 SHAPELIB SHAPE_43 TXT 5 SHAPELIB SHAPE_ TXT 6 SHAPELIB UsedPart abs 7 SHAPELIB UsedNoKf abs File exist confirm to cover ENTER confirm ESC cancel F1 DiskFile F2 UDisk F3 Search F4 EditFile F5 DelFile F6 CopyToDisk F7 Preview F8 OK 1 SHAPELIB SHAPE_18 TXT 2 SHAPELIB SHAPE_00 TXT 3 SHAPELIB SHAPE_01 TXT 4 SHAPELIB SHAPE_43 TXT 5 SHAPE...

Page 29: ...ord or file name EDIT CODE In the local machine code interface move the cursor to the file that you want to edit then press F4 to enter the edit interface When enter the characters some keys are reuse keys Press these keys directly enter the characters under the button If first press Shift key release the Shift key and then press Shift Multiplexing button then enter characters on the button Or pre...

Page 30: ...EW CODE In the editing code interface you can press key F4 to create an new file to input your own code shown as Fig 38 COMPILE CODE After create a new code or edit the code if you want to know the code is valid or not in the edit interface press F1 you can compile code to check whether the code is correct 07 Parameter setting In the main interface you can get the parameter interface by pressing k...

Page 31: ...oration cycle parameters dry dusting offset 5 System parameters you can set system pulses maximum speed limit motor parameters and soft limit parameters COMMON PARAMETERS It is the favorite s parameters in Fig 39 Cutting Speed the maximum cutting speed unit is mm m Manual Move Speed the moving speed of cutting torch in manual unit is mm m G00 Move Speed the cutting torch speed when G00 is executed...

Page 32: ...pressure preheat delay High Preheat Time Like Low Preheat Time except open different IO Pierce 1 time Perforation time with low pressure fuel gas Enter any positive number unit is s Pierce 2 time Perforation time with middle pressure fuel gas Enter any positive number unit is s Pierce 3 time Perforation time with high pressure fuel gas Enter any positive number unit is s Exhaust Time The delay of ...

Page 33: ...ection time the system prompts an error message and terminates the current work of cutting according memory breakpoints to withdraw from the program Position check Time Enter any positive number unit is s Delay time of the success of position check Position up Time Enter any positive number unit is s Before positioning check the time for the torch to lift up Close arc In setting the rate of X open...

Page 34: ...m F6 Import F7 Export F8 Save m m n 0 0 0 5 2 1 e s l u P s i x A l a t n o z i r o H m m n 0 0 0 5 2 1 e s l u P s i x A l a c i t r e V m p m m 0 0 0 0 0 0 2 d e e p s g n i t t u c x a M m p m m 0 0 0 0 0 0 6 d e e p s 0 0 G x a M m p m m 0 0 0 0 0 0 3 d e e p s l a u n a M x a M m p m m 0 0 0 0 0 5 t i m i l c r a l l a m S s 0 4 0 e m i t t s u j d a e m a l F s 0 3 0 e m i t t s u j d a a m ...

Page 35: ...o Start Speed the system s speed when it began to start Generally do not have to start from 0 motor will allow a start speed Max Coordinate The maximum positive coordinate which the machine can reach horizontally Its unit is mm millimeter If current coordinate exceeds the value the system will stop running Min Coordinate The minimum negative coordinate which the machine can reach horizontally Its ...

Page 36: ...figuration is over press F7 in the parameter configuration interface to export the parameters you should connect the flash disk to the USB interface before exporting In the interface shown in Fig 45 after pressing Enter the parameters will automatically be saved in the root folder of flash disk the file name is F2500 DAT SAVE PARAMETERS After parameter modification press F8 to save shown in Figure...

Page 37: ...put F1 Input k c e h C f l e S 6 F d r B y e K 5 F t u p t u O 2 F F7 DataTime F8 SystemDef input Forward limit Back limit Right limit Left limit Emergency stop Arcing feedback Position detect Plasma crash Up move input Down move input Left move input Right move input Acceleration input Deacceleration input Torch up input Torch down input Figure 46 System Parameters Figure 47 Diagnostic interface ...

Page 38: ...ts the invalid output F5 SystemDiagnosis F1 InputDiagnosis F2Output Diagnosis F6 SystemSelf test F8 SystemDefinition F1 Parameters Reset Parameters F2 Backup F3 Definition F4 Encryption F5 Decrption F6 Language F5 Keyboard Diagnosis F7 Datetime F1 Input F2 Output F5 KeyBrd F6 SelfCheck F7 DataTime F8 SystemDef Output Ignition Low preheat High preheat Low Oxygen Medium Oxygen High Oxygen Torch up T...

Page 39: ...eyboard diagnosis Figure 50 System self check Key press Diagnosis In the diagnostic interface a key value will be displayed behind KEY whenever the key is pressed If the self check is OK the system will show If the self test is down there will be the following alarm type DSP Dual ram is error ARM Dual RAM is error When coming across these situations please power off reboot after about half minutes...

Page 40: ...F2 Parameter Backup The system will need code after inputting the code 1396 press Enter the system will import the default parameters In the following process if the parameters is modified or some of them is broken reset the parameters Warning after adjusting the equipment please backup the parameters Parameter Reset The process of reset the parameters is press F5 System Diagnosis in the main inte...

Page 41: ...nCorner 18 Dust spray 07 Raise dust 20 Dust preheat 21 F3 Axes F4 Motor Port Type Port Type Port Press PgUp PDn Type Press Enter F1 Input F2 Output F8 Save Definition of output Ignition 03 LowPreheat 01 HighPreheat 17 LowOxygen 04 MidOxygen 05 HighOxygen 14 TorchUp 02 TorchDown 15 Exhaust 06 THC 08 PosDetect 19 ArcStart 16 LowSpdInCorner 18 Dust spray 07 Raise dust 20 Dust preheat 21 F3 Axes F4 Mo...

Page 42: ...ress Enter to change coordinate r o t o M 4 F t u p t u o 1 F Figure 54 Coordinate Definition In the interface press Enter repeatedly to change among 8 type of coordinates Press F8 to save 09 Graph In the main interface press F1 ShapeLib to enter graph interface shown as follows Fig 55 You can press to choose different graph CHOOSE GRAPH In home interface of graph move the cursor to the required g...

Page 43: ...Horizont Vertical HoleCir RecWin Hole in Rec HolesCir HolesFla 4HoleRec 4HolesRec 5HolesRec CurvedTr CurveP Testing GridShape c e R n i e l c r i C R e v a c n o C R r e n r o C n o g a t c O ConvexR 5HolesRec Figure 55 First page of graph Figure 56 Chip size interface You can press to modify sizes after modification press F8 to confirmed Press any key to return to graphics processing interface FI...

Page 44: ...PU 24V 3 3V 24VG 3 3VG System External input signal To CPU Figure 57 Hole size Figure 58 Input port circuit 10 Port explanation INPUT PORT FIGURE 58 Input signal is a mechanical contact switch normally open type it is effective when it is connected to 24VG and it is ineffective when it is float or connected to 24V 16 input ports totally Input signal definition ...

Page 45: ...limit Y limit Positioning successfully Emergency stop Move left C X stop input float it if not use this is horizontal 1 Pin number Y stop input float it if not use this is vertical Emergency stop input float if not use Remote control input 2 5 3 7 14 4 15 8 6 Remark X stop input float it if not use this is horizontal Y stop input float it if not use this is vertical Remote control input ...

Page 46: ...f the system or connecting to the 24VG of the external 24V switching power supply Remote Input The system supports two external remote control input one for line input type the other for 8421 encoded input type Line Input Type The pin 7 8 9 10 of input port represents left right forward backward when inputting valid signal the machine can move toward the corresponding direction when the input sign...

Page 47: ...the cutting oxygen Move forward according to the original track Pause Start Move toward right horizontally Move for the negative direction vertically 8421 type remote control input is designed by the user the user can also use the company s wireless remote control module INPUT CONFIGURATION The number and type of input port can be reconfigured For example the right input port can be Pin 1 also can...

Page 48: ... input 17 Torch up input 18 Torch down input 19 F3 Axes F4 Motor Port Type Port Type Port Press PgUp PDn Type Press Enter 24V 3 3V 24VG 3 3VG System External input signal To CPU 24V 3 3V 24VG 3 3VG System External input signal To CPU Figure 59 Input Port Configuration Figure 60 Output port circuit In the input configuration interface move the cursor to numbers of the serial number Press the PgUp o...

Page 49: ...re cutting oxygen Plasma arc starting Enable high adjusting box Torch down Dusting Preheat Ignite High pressure preheat Plasma locating Torch up Raise dust 24VG Medium pressure cutting oxygen Corner low speed output Or automatic manual Not used Exhaust 3 25 Chip interface Pin No Main connector 24V 3A output 17 19 2 20 13 25 5 18 9 10 22 23 6 1 14 07 11 12 24 4 16 8 15 21 Remark 24V ground ...

Page 50: ...at oxygen and fuel gas low active Exhaust control low active 1 Low pressure preheat 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23 11 24 12 25 13 High pressure cutting oxygen Torch up Torch down Ignite Low pressure cutting oxygen Mid pressure preheat exhaust Plasma arc starting High pressure preheat Low rate at corner Plasma positioning Spray powder Raise powder Enable height adjusting Powder pr...

Page 51: ...owder preheat low active 1 Low pressure preheat 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23 11 24 12 25 13 High pressure cutting oxygen Torch up Torch down Ignite Low pressure cutting oxygen Medium pressure cutting oxygen Exhaust Plasma High pressure preheat Corner low speeed Plasma locating Spray dust Raise dust Enable high adjusting box Dusting preheat Not used Not used Not used Not used 24...

Page 52: ...cessful locating from normally open to normally closed in the input configuration interface Section 10 1 3 i e from to There are two types of locating The first locating controlled by the plasma arc starting CNC output the plasma arc starting the THC starts arc after IHS and sends ARC OK signal back to CNC after pierce Such THC is available on the market like HYD s XPTHC series Such devices can co...

Page 53: ...rt Type Port Press PgUp PDn Type Press Enter Signal Shaping Photoele ctric isolation Different ial output X Y Y XDIR XPWM XPWM YDIR YPWM YPWM XDIR XDIR YDIR YDIR XCP XCP YCP YCP System Signal Shaping Photoele ctric isolation Different ial output X Y Y XDIR XPWM XPWM YDIR YPWM YPWM XDIR XDIR YDIR YDIR XCP XCP YCP YCP System Figure 61 Output Configuration Figure 62 Motor port schematic diagram In th...

Page 54: ...axis ZDIR Negative at the perpendicular axis ZCP Negative pulse at the perpendicular axis YCP Negative pulse at the vertical axis XDIR Positive at the horizontal axis XCP Positive pulse at the horizontal axis ZDIR Positive at the perpendicular axis YCP Positive pulse at the vertical axis YDIR Positive at the vertical axis 5V 5V 500mA Power output ZCP Positive pulse at the perpendicular axis 1 Numb...

Page 55: ... Power input DIR PUL PUL DIR Power input DIR PUL PUL ENA ENA Stepper Drives Stepper Drives Offline switch ENA ENA 1 XDIR 9 2 10 3 11 4 12 5 13 6 14 7 15 8 XDIR XCP XCP YDIR YCP YDIR YCP 5V 5VG 5VG DIR Power input PUL DIR Power input PUL Free Stepper drives Stepper drives Offline switch Free V V Connection methods for differential stepper driver Com anode connection methods for stepper driver ...

Page 56: ...iver of Panasonic Company Figure 63 Coordinate Mapping Coordinate Mapping In order to change the map coordinates of the system you need to go to the define interface The process is to Press F5 Diagnosis in the main interface F8 Systemdef F3 Define enter the password 1396 and press ENTER then press F3 Axes As shown in Figure 63 Continuously press Enter key the direction of the arrow outside coordin...

Page 57: ...ically the actual length is D mm then the vertical pulses number is Requirement of pulses number The maximum frequency of output pulses from the system is 200 KHz It is not possible to work properly according to the order if the pulse frequency is higher than 200KHz Assume the pulse number is x the highest speed is Mv mm min then Mv x 60 should be less than 200000 For example the pulse number is x...

Page 58: ...sk is connected to the system There should be the UserApp exe upgrade file in the root folder of the flash disk Pressed F1 to upgrade when the conditions are satisfied when completing the upgrading press F6 to reboot Welcome interface upgrading After entering BIOS press F2 to upgrade the welcome interface completely it should satisfy the following conditions Flash Disk is connected to the system T...

Page 59: ... the conditions are satisfied when completing the upgrading press F6 to reboot Movement Backup After entering BIOS press F4 to backup System Reset After entering BIOS press F5 to return to the original system that has been backup 13 G M code rapid consult Order Function G90 G42 Absolute coordinate system Right kerf gap compensation G92 G21 G00 Reference coordinate Metric unit Quickly move G99 Rota...

Page 60: ...stem Edition of 28 07 2015 60 www purelogic ru 8 800 555 63 74 Order Function M07 Start cutting cycle G03 M02 Anticlockwise arc cutting Program end G02 Clockwise arc cutting M08 Stop cutting cycle G04 Program delay 12 16 14 Serialnumber 15 13 17 ...

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