PRONAR PT510 Operator'S Manual Download Page 23

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SECTION

SAFETY ADVICE

Summary of Contents for PT510

Page 1: ...DLASKIE tel 48 085 681 63 29 48 085 681 64 29 48 085 681 63 81 48 085 681 63 82 fax 48 085 681 63 83 48 085 682 71 10 www pronar pl OPERATOR S MANUAL TRAILER PRONAR PT510 TRANSLATION OF THE ORIGINAL DOCUMENT ISSUE 1B 09 2012 PUBLICATION NO 326N 00000000 UM ...

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Page 3: ...machine Before using the machine the user must carefully read this Operator s Manual and observe all recommendations This guarantees safe operation and ensures malfunction free work of the machine The machine is designed to meet obligatory standards documents and legal regulations currently in force The manual describes the basic safety and operation rules of Pronar PT510 trailer If the informatio...

Page 4: ...nstructions the observance of which is essential are indicated with the sign and preceded by the word ATTENTION Failure to observe the instructions may lead to damage to the machine as a result of improper operation adjustment or use In order to focus the user s attention on the need to perform periodical maintenance the relevant section of the Operator s Manual is indicated with the sign Addition...

Page 5: ... forward travel direction Right side a right hand side of the person facing the machine s forward travel direction SCOPE OF OPERATION STEPS Operation steps are indicated with the following sign The result of an operation adjustment task or any notes on execution of the tasks performed is indicated with the sign ...

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Page 7: ...SECTION 1 BASIC INFORMATION ...

Page 8: ... a gold painted rectangle The data plate is located on the front beam of the main frame and the serial number is stamped into the front beam of the chassis frame figure 1 1 When buying the trailer check that the serial numbers on the machine agree with the number written in the WARRANTY BOOK in the sales documents and in the OPERATOR S MANUAL The meanings of the individual fields found on the data...

Page 9: ...ion number VIN E Official certificate number F Tare weight G Maximum gross weight H Carrying capacity I Permissible hitching system loading J Permissible axle 1 load K Permissible axle 2 load 1 1 2 AXLE IDENTIFICATION FIGURE 1 2 Location of the axle data plate 1 axle 2 data plate The factory number of the axle shaft and its type are stamped onto the data plate 2 secured to the axle beam 1 figure 1...

Page 10: ...ance with the recommendations concerning the carriage and loading of goods described by the Manufacturer and the road transport regulations in force in the country in which the trailer is used shall void the warranty and is regarded as the use of the machine contrary to its intended purpose The trailer is not intended or designed for transporting people animals or goods classified as dangerous mat...

Page 11: ...bution and or overload axles and suspension elements Using it as intended also involves all actions connected with the safe and proper operation and maintenance of the machine Due to the above the user is obliged to carefully read the OPERATOR S MANUAL of the trailer and the WARRANTY BOOK and conform with the recommendations contained in these documents understand the trailer s operating principle...

Page 12: ...neumatic system Double conduit pneumatic system Hydraulic system bar kPa bar kPa bar MPa according to A DIN 74 294 according to A DIN 74 294 according to ISO 7421 1 5 8 6 5 580 650 6 5 650 150 15 Hydraulic tipper system Hydraulic oil Maximum system pressure Oil demand bar MPa l L HL 32 Lotos 1 200 20 15 Electrical system Electrical system voltage Connection socket V 12 7 pole socket compliant with...

Page 13: ... 200 Brake system connectors Pneumatic system 1 conduit Double conduit pneumatic system Hydraulic system Pressure in the system Single conduit pneumatic system Double conduit pneumatic system Hydraulic system bar kPa bar kPa bar MPa coupler compliant with A DIN 74294 coupler compliant with A DIN 74294 coupler compliant with ISO 7421 1 5 8 6 5 580 650 6 5 650 150 15 Hydraulic tipper system Hydrauli...

Page 14: ...d on trailer accessories 1 3 EQUIPMENT TABLE 1 5 Trailer s equipment EQUIPMENT STANDARD ADDITIONAL OPTIONS Operator s Manual Warranty Book Single conduit pneumatic system Double conduit pneumatic system 2 line pneumatic system with automatic regulator Hydraulic brake system Hand brake Mudguards set Mudguards set rear front Hydraulic shear type support Rotating drawbar eye 50 mm Drawbar eye 40 mm B...

Page 15: ...m Connection lead for the electrical system Some standard equipment elements which were listed in table 1 4 may not be present in the delivered trailer This allows the possibility of ordering new machines with a different set of optional equipment replacing standard equipment Information on tyres is provided at the end of this publication in ANNEX A 1 4 TERMS CONDITIONS OF WARRANTY PRONAR Sp z o o...

Page 16: ... fault damage caused by road accidents incorrect use adjustment or maintenance use of the trailer for purposes other than those for which it is intended use of damaged machine repairs carried out by unauthorised persons repairs carried out improperly making unauthorised alterations to machine design the user will lose the right to warranty service TIP Demand that the seller carefully and precisely...

Page 17: ...rate these machines The trailer must be properly connected with the tractor according to the requirements in this Operators Manual The trailer braking system must be started and checked before driving off or onto ramp The trailer should be attached firmly to the platform of the vehicle using straps or chains fitted with a tightening mechanism Securing elements should be attached to the transport c...

Page 18: ...ler does not change its position with regard to the transport vehicle The securing elements must be selected according to the guidelines of the Manufacturer of these elements In case of doubt apply a greater number of securing straps in order to immobilise the trailer If necessary sharp edges of trailer should be protected at the same time protecting the securing straps from breaking during transp...

Page 19: ... a motor vehicle the trailer must be mounted on the vehicle s platform in accordance with the transport safety requirements and the regulations Driver of the vehicle should be particularly careful during travel This is due to the vehicle s centre of gravity shifting upwards when loaded with the machine Use only certified and technically reliable securing measures Carefully read the information con...

Page 20: ...nsuitable for further use due to loss of its properties should be stored in its original packaging in the conditions described above Waste oil should be taken to the appropriate facility dealing with the re use of this type of waste Waste code 13 01 10 Detailed information concerning hydraulic oil may be found on the product s Material Safety Data Sheet TIP The hydraulic system of the trailer is f...

Page 21: ...able raw materials Hydraulic oil should be taken to the appropriate facility dealing with the re use of this type of waste During dismantling personal protection equipment shall be used i e protective clothing boots gloves and protective goggles etc DANGER Avoid contact of skin with oil Do not allow used hydraulic oil to spill ...

Page 22: ...Pronar PT510 SECTION 1 1 16 ...

Page 23: ...SECTION 2 SAFETY ADVICE ...

Page 24: ...ine and follow all relevant safety instructions The machine must never be used by persons who are not authorised to drive agricultural tractors including children and people under the influence of alcohol drugs or other abusive substances Non compliance with the safety rules of this Operator s Manual can be dangerous to the health and life of the operator and others The trailer must not be used fo...

Page 25: ...ctor is equipped with an automatic hitch make certain that the coupling operation is completed Be especially careful when hitching the machine When hitching there must be nobody between the trailer and the tractor Do NOT proceed with unhitching the trailer from the tractor when load box is raised Hitching and unhitching the trailer may only take place when the machine is immobilised with the parki...

Page 26: ... the load box when tipped to the sides and to the rear The length of the control cable controlling this valve is factory adjusted by the Manufacturer and must not be changed when the trailer is used In the event of malfunction of the hydraulic or pneumatic system do not use the trailer until the malfunction is corrected When connecting the hydraulic conduits to the tractor make sure that the hydra...

Page 27: ...ter pin If the loaded material does not exert any pressure on the trailer sides it is permitted to dismantle clamping cable Otherwise load exerting pressure on the walls will cause damage to the walls Use only original tipping pins with a handle Using non original pins could damage the trailer The trailer is not intended for transporting people animals or hazardous materials The load must be arran...

Page 28: ...pping the load box to the rear only Exercise due caution when unloading bulk materials from Pronar 663 1 SILO trailer or Pronar 663 1 trailer with the second set of wall extensions When using Pronar 663 1 SILO trailer or Pronar 663 1 trailer with the second set of wall extensions there is an increased risk of loss of trailer stability trailer overturning failure of the trailer s structural element...

Page 29: ...d The trailer must be hitched to the tractor and secured with chocks and parking brake 2 1 6 TRANSPORTING THE MACHINE During travel on public roads comply with the road traffic regulations and transport regulations in force in a given country in which the trailer is used Do not exceed the permitted speed arising from road conditions and design limitations Adjust travel speed to the prevailing road...

Page 30: ...lease mechanism Before using the trailer always check its technical condition especially in terms of safety In particular check the technical condition of the hitch system the axle system the brake system indicator lights and the connective elements of the hydraulic pneumatic and electrical systems Before driving off check that the parking brake is released the braking force regulator is positione...

Page 31: ...system During frosts freezing water may cause damage to pneumatic system components Reckless driving and excessive speed may cause accidents A load protruding beyond the edge of the trailer should be marked according to the road traffic regulations Do NOT transport loads forbidden by the Manufacturer FIGURE 2 2 Mounting place for slow moving vehicle warning sign 1 slow moving vehicle warning sign ...

Page 32: ...r fall over During reversing one should use the assistance of another person During manoeuvring the assistant must stay at a safe distance from the danger zone and be visible all the time to the tractor driver Do NOT attempt to enter the trailer load box while travelling Do NOT park the trailer on a slope 2 1 7 TYRES When working with tyres the trailer should be immobilised with parking brake and ...

Page 33: ...proper close fitting protective clothing gloves protective shoes protective goggles and appropriate tools Any modification to the trailer frees the manufacturer from any responsibility for damage or detriment to health which may arise as a result The trailer can only be stood on when it is absolutely motionless and the tractor engine is switched off Tractor and trailer should be immobilized with p...

Page 34: ...ments may put the user and other people s health and life at risk and also damage the machine and invalidate the guarantee Before welding or electrical work the trailer should be disconnected from the power supply The paint coating should be cleaned Burning paint fumes are poisonous for people and animals Welding work should be carried out in a well lit and well ventilated space During welding wor...

Page 35: ...and drawbar eye straightening pad welding or welding Damaged drawbar eye should be replaced Do NOT install additional appliances or fittings not according to the specifications defined by the Manufacturer The trailer may only be towed when axles and wheels lighting system and brakes are reliable 2 2 RESIDUAL RISK Pronar Sp z o o in Narew has made every effort to eliminate the risk of accidents The...

Page 36: ...e no access to the machine especially children maintain a safe distance from forbidden or dangerous places a ban on being on the machine during travel loading or unloading 2 3 INFORMATION AND WARNING DECALS The trailer is labelled with the information and warning decals mentioned in tablev 2 1 The symbols are positioned as shown in figure 2 3 Throughout the time it is in use the user of the machin...

Page 37: ...n Before starting work carefully read the Operator s Manual 3 Before beginning servicing or repairs turn off tractor engine and remove key from ignition Ensure that unauthorised persons do not have access to the tractor cab 4 Before climbing onto the trailer switch off tractor s engine and remove key from ignition ...

Page 38: ...shing Do NOT perform any maintenance or repairs on the load box that is loaded raised or not supported 7 Regularly check if the nuts and bolts fixing the wheels and other components are properly tightened 8 Grease the trailer according to the recommendations in the Operator s Manual 9 Conduit supplying hydraulic brake system 10 Conduit supplying hydraulic tipping system ...

Page 39: ...f selected goods 12 Position of the control valve for the hydraulic tipping system 13 Information decal 14 Air pressure in the tyres 1 15 Maximum design speed 16 SILO attachment rising conduit 17 SILO attachment lowering conduit 18 Position of the hydraulic support control valve ...

Page 40: ...e support rising conduit 21 Quality Control marking 22 Maximum gross weight 1 pressure value should be adapted to tyres Numbers in the item column correspond to labels in figure 2 3 Decals items 9 10 16 17 19 and 20 are placed on hydraulic conduits Decals 12 and 18 are located near hydraulic valves ...

Page 41: ...SECTION 2 Pronar PT510 2 19 FIGURE 2 3 Locations of information and warning decals ...

Page 42: ...Pronar PT510 SECTION 2 2 20 ...

Page 43: ...SECTION 3 DESIGN AND OPERATION ...

Page 44: ... 600 600 Weight and carrying capacity Tare weight Maximum gross weight Maximum carrying capacity kg kg kg 4 050 14 200 10 150 Other information Wheel track Cargo capacity Load surface Lift of load surface Load box tipping angle to the sides to the rear Electrical system voltage Maximum speed Noise emission level Tractor power demand Hydraulic oil demand Maximum drawbar load mm m3 m2 mm V km h dB h...

Page 45: ...ear section of the chassis there is lights support beam 3 to which mounted are all electrical systems elements as well as hydraulic and pneumatic system sockets which are used for connecting another trailer The trailer suspension consists of two axles 4 that are mounted to parabolic leaf springs 17 by means of U bolts Absorber suspension is secured to lower frame 1 Axles are made from square bars ...

Page 46: ... frame 2 tipping cylinder socket 3 lights support beam 4 axle 5 wheel 6 drawbar 7 rear beam 8 front crossbar 9 load box support 10 trailer support 11 mudguard 12 chocks 13 brake mechanism 14 conduit bracket 15 drawbar eye 16 rear wall fender 17 taper leaf spring ...

Page 47: ...led socket opening the construction of which prevents their inappropriate placing by trailer operator Load box rear and side walls are secured using pins in front side locks and locks welded to rear stakes 5 of side housing In the lower part they are locked using bolting hooks placed in the left and right longitudinal beam and also in the rear upper frame beam Closing and opening the walls is perf...

Page 48: ...nsion 10 side wall extension 11 rear wall extension Access ladders 2 and 3 are secured to front walls and extensions An additional step facilitating entrance to load box is bolted from the inside of the front extension Rollable tarpaulin cover 5 on the frame can be provided as additional equipment The additional equipment that facilitates the use of tarpaulin cover is fenced platform 4 attached ...

Page 49: ... ladder 4 fenced platform 5 tarpaulin cover 6 tensions springs In order to enable very precise unloading of loose materials there is a slide gate 1 placed in the rear wall 1 figure 3 4 which is raised using lever 2 When in upper position and also during transport the slide gate must be secured by tightening the locking screw 3 A chute for the trailer secured under the lower edge of the chute openi...

Page 50: ...railer is equipped with one of four types of main brake single conduit pneumatic system with manual three position regulator figure 3 5 double conduit pneumatic system with manual three position regulator figure 3 6 double conduit pneumatic system with automatic regulator figure 3 7 hydraulic braking system figure 3 9 ...

Page 51: ...single conduit pneumatic braking system 1 air tank 2 control valve 3 braking force regulator 4 pneumatic cylinder 5 conduit connector black 6 air filter 7 air tank control connector 8 pneumatic cylinder control connector 9 drain valve 10 socket black 11 relay valve ...

Page 52: ...with manual braking force regulator 1 air tank 2 control valve 3 braking force regulator 4 pneumatic cylinder 5 conduit connector red 6 conduit connector yellow 7 air filter 8 air tank control connector 9 pneumatic cylinder control connector 10 drain valve 11 socket red 12 socket yellow 13 relay valve ...

Page 53: ...ith automatic braking force regulator 1 air tank 2 control valve 3 braking force regulator 4 pneumatic cylinder 5 conduit connector red 6 conduit connector yellow 7 air filter 8 air tank control connector 9 pneumatic cylinder control connector 10 drain valve 11 socket red 12 socket yellow 13 relay valve ...

Page 54: ...air conduit is connected to the tractor the device automatically applying the brakes now changes its position to allow normal brake operation Three step braking force regulator 2 figure 3 8 adjusts braking force depending on setting Switching to a suitable working mode is done manually by the machine operator using the lever 4 prior to moving off Three working positions are available A no load B h...

Page 55: ...FIGURE 3 9 Design and diagram of hydraulic braking system 1 electro hydraulic brake valve 2 hydraulic cylinder 3 hydraulic quick coupler 4 hydraulic accumulator 5 socket 6 valve connection lead 7 information decal Connection lead 6 connects the trailer s brake valve with the tractor s electrical system In case of an inadvertent disconnection of the lead 6 between the trailer and the tractor the br...

Page 56: ...sing the brakes to be applied when trailer is disconnected from the tractor Brakes are applied as a result of reduction of pressure in the trailer s braking system 3 8 The brakes can operate normally after connecting the connection lead and supply conduit to tractor and after energizing the control valve Electro hydraulic brake valve 1 figure 3 10 adjusts braking force depending on setting Switchi...

Page 57: ...it B to supply the second trailer s hydraulic cylinder if two trailers are hitched to the tractor Three way valve 2 is used to activate these circuits figure 3 11 This valve s lever can be placed in two positions 1 the trailer s tipping circuit is opened circuit A 2 the second trailer s tipping circuit is opened circuit B On the connection conduit in the vicinity of plug 4 there is a decal 8 ident...

Page 58: ...er 5 socket 6 control cable 7 guide roller 8 9 information decal 3 2 5 SUPPORT HYDRAULIC SYSTEM The hydraulic system figure 3 12 is used for automatic unfolding and folding the support leg 3 This is accomplished by extending or withdrawing hydraulic cylinder piston 4 Support hydraulic system is supplied with oil from the tractor hydraulic system through ...

Page 59: ...e support hydraulic system 1 supply conduit 2 return conduit 3 shear type support 4 hydraulic cylinder 5 hydraulic lock 6 7 information decals TIP The hydraulic system of the support is filled with L HL32 Lotos hydraulic oil The system is equipped with a hydraulic lock 5 located on the cylinder 4 Application of hydraulic lock improves safety of trailer operation During raising or lowering the supp...

Page 60: ...ke is used to immobilise and prevent the trailer from moving while standing motionless Crank mechanism bracket 1 is welded to the left longitudinal member of the lower frame Steel cable 2 routed through rollers 3 is connected with the axle expander levers and the brake crank mechanism Tightening the cable causes tilting of the expander levers which expand the brake shoes immobilising the trailer C...

Page 61: ...trical system is designed for supply from direct current source of 12 V Connection of the trailer electrical system with the tractor should be made through an appropriate connection lead delivered with the new trailer TABLE 3 2 List of electrical component markings SYMBOL FUNCTION ZP Rear right lamp assembly ZL Rear left lamp assembly ...

Page 62: ... Rear clearance lamp right side LED OL Rear clearance lamp left side LED OBP1 OBP3 Side clearance lamps right side LED OBL1 OBL3 Side clearance lamps left side LED FIGURE 3 15 Arrangement of electrical system components and reflectors rear view 1 rear left lamp assembly 2 rear right lamp assembly 3 license plate light 4 rear 7 pin socket 5 rear right clearance lamp 6 rear left clearance lamp 7 sid...

Page 63: ...round Power supply 12V not used L Left indicator 54 STOP light 58L Rear left parking light 58R Rear right parking light R Right indicator FIGURE 3 16 Arrangement of electrical system components and reflectors front view 1 front parking light 2 front 7 pin socket 3 side parking light 4 connection lead ...

Page 64: ...Pronar PT510 SECTION 3 3 22 ...

Page 65: ...SECTION 4 CORRECT USE ...

Page 66: ...d this Operator s Manual and observe all recommendations understand the design and the principle of machine operation ATTENTION Before hitching to tractor and using the trailer the user must carefully read this Operator s Manual and observe all recommendations External inspection Check completeness of machine standard and optional equipment Check condition of protective paint coat Inspect trailer ...

Page 67: ...he above checks have been performed and there is no doubt as to the trailer s good technical condition it can be connected to tractor Start the tractor check all systems and conduct test run of trailer without load no load in load box It is recommended that the inspection is conducted by two people one of which should always remain in the tractor cab Test drive should be conducted according to the...

Page 68: ...pair could void the guarantee please contact the dealer for additional clarifications or to make a repair DANGER Careless and incorrect use and operation of the trailer and non compliance with the recommendations given in this operator s manual is dangerous to your health The trailer must never be used by persons who are not authorised to drive agricultural tractors including children and people u...

Page 69: ...se until resistance is felt Position agricultural tractor directly in front of drawbar eye Connect the conduits of the shear type support hydraulic system The conduits of the shear type support hydraulic system are marked with information decals 4 i 5 figure 4 1 FIGURE 4 1 Trailer support 1 support 2 cylinder 3 hydraulic line 4 5 information decals Set the drawbar eye with the aid of the support a...

Page 70: ...ack socket in tractor Connect hydraulic braking system conduit applies to trailer version with hydraulic braking system Connect hydraulic conduit marked with information decal 7 figure 3 8 Connect connection lead of valve 6 figure 3 8 Connect hydraulic tipping system conduits Hydraulic tipping system conduit is marked with information decal 10 table 2 1 Connect main lead supplying electrical light...

Page 71: ...n connecting the hydraulic braking system conduits first connect the hydraulic conduit Then connect the electric lead of the electro hydraulic brake valve After connecting the electric lead and starting the tractor energizing the connection lead the braking system is ready for work If the connection lead is not energized the trailer will be immobilized with brake ATTENTION Trailer may only be hitc...

Page 72: ...pneumatic conduit marked black DANGER Exercise caution when unhitching the trailer from the tractor Ensure good visibility Unless it is necessary do not go between tractor and trailer Before disconnecting conduits and drawbar eye close tractor cab and secure it against access by unauthorised persons Turn off tractor engine Disconnect hydraulic braking system conduits applies to trailer version wit...

Page 73: ... is disconnected from the tractor and resting on the parking stand 4 3 HITCHING AND UNHITCHING THE SECOND TRAILER Hitching the second trailer FIGURE 4 2 Rear hitch 1 hitch body 2 hitch pin 3 chain with cotter pin securing pin A second trailer may only be hitched if it is a machine built on a dual axle chassis and if it fulfils all requirements specified in section 1 ...

Page 74: ...umatic hydraulic and electrical systems according to instructions contained in section 4 2 Unhitching the second trailer Immobilise tractor and trailers with parking brake Turn off tractor engine Ensure that unauthorised persons do not have access to the tractor cab Disconnect conduits of pneumatic and hydraulic systems and electrical system leads according to instructions contained in section 4 2...

Page 75: ...x Pull tarpaulin cover from the right side Pull tarpaulin cover to the front and finally to the rear wall of the load box FIGURE 4 3 Tarpaulin cover 1 strip with crank 2 tarpaulin cover 3 clamp 4 pull strap 4 4 1 GENERAL INFORMATION ABOUT LOADING Before beginning loading make certain that the load box side walls and slide gate are properly closed and secured The trailer must be positioned to trave...

Page 76: ...perties ATTENTION Always try to distribute the load uniformly in the load box Do NOT exceed the trailer s maximum carrying capacity Due to the various density of materials using the total load box capacity may lead to exceeding permissible carrying capacity of the trailer Guideline specific weight of selected materials is shown in table 4 1 Take care not to overload the machine Loading should be c...

Page 77: ...300 Building materials cement dry sand wet sand solid bricks hollow bricks stones soft wood hard sawn timber impregnated timber steel structures milled burnt lime cinders gravel 1 200 1 300 1 350 1 650 1 700 2 050 1 500 2 100 1 000 1 200 1 500 2 200 300 450 500 600 600 800 700 7 000 700 800 650 750 1 600 1 800 Straw litter and bulk feeds meadow hay dried in the swath hay wilted in the swath hay in...

Page 78: ...w lightly crushed baled straw heavily crushed cut cereal mass in bulk trailer cut cereal mass in gathering trailer green fodder in swath cut green fodder in bulk trailer green fodder in gathering trailer fresh beet leaves cut fresh beet leaves beet leaves in gathering trailer 50 90 90 150 20 25 110 160 60 100 40 60 80 140 8 15 15 20 50 80 20 40 50 90 40 100 80 90 110 150 35 75 60 100 28 35 150 400...

Page 79: ... 1 450 650 1 050 550 750 Seeds and grains beans mustard peas lentils runner beans barley clover grass maize wheat oil seed rape linseed lupins oats lucerne rye 750 850 600 700 650 750 750 860 780 870 600 750 700 800 360 500 700 850 720 830 600 750 640 750 700 800 400 530 760 800 640 760 Others dry soil wet soil fresh peat garden soil 1 300 1 400 1 900 2 100 700 850 250 350 Source Technology of mac...

Page 80: ...urface of the load box When loading bulk materials the walls and extensions should be connected with linking cable Secure cable release mechanism with cotter pin Oilseed rape or seeds of other plants of very small size or powder materials can be transported provided the load box is properly sealed in places where gaps are bigger than the seed diameter or other carried material Profiled rubber seal...

Page 81: ...t Carefully read the information leaflets provided by the load manufacturer and observe the instructions for transporting and handling the load Ensure whether during loading work it is necessary to apply additional personal protection masks rubber gloves etc High volume loads High volume loads light loads with a high volume such as hay straw bales rectangular or round green fodder etc are recommen...

Page 82: ...ensure the appropriate tightness of containers Final remarks It is impossible to describe all methods of loading due to the diversity of materials tools means of fixing and securing a load While working be guided by caution and own experience The trailer user must carefully read the regulations concerning road transport and comply with them DANGER Overloading the trailer erroneous loading and secu...

Page 83: ...operator or other road users Permissible design speed and maximum speed allowed by road traffic law must not be exceeded The towing speed should be adapted to the current road conditions load carried by the trailer road surface conditions and other relevant conditions Trailer may be towed on slopes of up to 8 and unloading must take place only on a level surface When not connected to the tractor t...

Page 84: ...n or driving on an uneven road or a slope When driving avoid sharp turns especially on slopes ATTENTION Prior to moving off with the trailer hitched check whether pins connecting the load box with the lower frame are secured against falling out lug pins of wall extensions are secured against falling out Travelling with a high volume load over ruts ditches roadside slopes etc constitutes a great ri...

Page 85: ...hard ground immobilise tractor and trailer with parking brake wheel chocks may be used to provide additional protection FIGURE 4 4 Bolting of tipping pins 1 tipping pin I 2 tipping pin II 3 tipping pin holder if the load box tipping direction was not planned and set before place tipping pins 1 and 2 on the unloading side and secure them properly figure 4 4 ...

Page 86: ...t and the front wall exercise caution while opening these components place the lever controlling the hydraulic tipping system circuits in position 1 tipping of the first trailer initiate tipping of the load box by activating the hydraulic circuit supplying the hydraulic tipping system of the trailer after unloading lower load box remove the residual material from the load box edges and walls close...

Page 87: ...placed in position 2 tipping of the second trailer DANGER Incorrectly secured tipping pins may cause serious damage to the trailer When opening the load box side wall locks take particular care because of the pressure applied by the load to the walls When using the trailer with extra wall extensions pay attention to the stability and possible tipping over the trailer monitor trailer body movements...

Page 88: ...sen the bolt interlocking slide gate 4 open the slide as required and lock again using the bolt When unloading through the chute do not open wall locks or wall extension locks and tipping of the load box must be done very slowly and without jerking Raising the load box quickly will exert large pressure on the rear part of the load box due to displacement of the carried material and could compromis...

Page 89: ...ed to use wheel chocks in order to additionally secure the trailer during unloading When unloading high volume materials for example branches the trailer s rear wall may be opened downwards The help of a second person is recommended during unloading ATTENTION It is not recommended to unload the load box by opening the walls downwards when lower locks of the load box are locked Load exerting pressu...

Page 90: ...hen temperatures return to normal Protect tyre valves using suitable caps to avoid soiling Do not exceed the trailer s maximum design speed When the trailer is operated all day stop working for a minimum of one hour in the afternoon Take a 30 minute break for cooling tyres after driving 75 km or after 150 minutes of continuous travel depending on which occurs first Avoid potholes sudden manoeuvres...

Page 91: ...TION 4 Pronar PT510 4 27 FIGURE 4 7 Underrun protection device left 1 under run protective device left 2 barrier bracket support 3 clamp 4 latch 5 securing pin Lowering Pull the underrun protection device ...

Page 92: ...l Secure the under run protective device with pins 5 DANGER Do NOT move off or drive when under run protection device is raised Before driving make sure that underrun protection devices are lowered and locked in the lower position Unless necessary do not leave the underrun protection device in the raised position ...

Page 93: ...SECTION 5 MAINTENANCE ...

Page 94: ...h are not regarded as possible for the trailer operator to perform the user shall invalidate the warranty 5 2 MAINTENANCE OF BRAKES AND AXLES 5 2 1 PRELIMINARY INFORMATION Work connected with the repair change or regeneration of axle and brakes elements should be entrusted to specialist establishments having the appropriate technology and qualifications for this type of work The responsibilities o...

Page 95: ...er to tractor and place chocks under trailer wheel Engage and release in turn the main brake and then the trailer parking brake Main brake and parking brake should be engaged and released without great resistance and severity Check means of securing cylinders and return springs Check cylinders movement and correct return of piston to start position The help of a second person is required who shall...

Page 96: ...l ground Tractor must be placed to drive forward Place securing chocks under one trailer wheel Ensure that trailer shall not move during inspection Raise the wheel opposite to the side where chocks are placed The lifting jack should be placed between U bolts 2 figure 5 1 securing axle 1 to shock absorber leaf springs or as near as possible to leaf spring mounting Recommended support points are mar...

Page 97: ...r damage In such an event the bearing together with sealing ring should be replaced with new parts or cleaned and greased again TIP If hub cover is damaged or missing contamination and dampness enter the hub which causes significantly faster wear of bearings and hub seals Life of bearings is dependent on working conditions of the trailer loading speed of travel and lubrication conditions Check whe...

Page 98: ...EARINGS Preparation procedures Prepare tractor and trailer for adjustment procedures according to description provided in section 5 2 3 Adjustment of slackness of wheel axle bearing Take off hub cover 1 figure 5 2 Take out cotter pin 3 securing castellated nut 2 Tighten castellated nut in order to eliminate looseness Wheel should rotate with insignificant resistance FIGURE 5 2 Adjustment of wheel ...

Page 99: ...shoes in brake drum Adjustment of bearing slackness may only be conducted when the trailer is hitched to tractor and the load box is empty TIP If the wheel is dismounted bearing looseness is easy to check and adjust 5 2 5 MOUNTING AND DISMOUNTING WHEEL INSPECTION OF WHEEL NUT TIGHTENING Wheel dismounting Immobilise trailer with parking brake Place chocks under the wheel that will not be dismounted...

Page 100: ...eight ATTENTION Wheel nuts must not be tightened with impact wrench because of danger of exceeding permissible tightening torque the consequence of which may be breaking the connection thread or breaking off the hub pin The greatest precision is achieved using a torque spanner Before commencing work ensure that correct tightening torque value is set Tightening nuts Nuts should be tightened gradual...

Page 101: ...ividually if a wheel has been removed from the wheel axle TABLE 5 1 Spanner arm WHEEL TIGHTENING TORQUE BODY WEIGHT F ARM LENGTH L Nm kg m 90 0 30 77 0 35 67 0 40 270 60 0 45 5 2 6 CHECKING AIR PRESSURE IN TYRES EVALUATING TECHNICAL CONDITION OF TYRES AND STEEL WHEELS TIP Tyre pressure values are specified in information decal placed on wheel or on upper frame above trailer wheel Air pressure in t...

Page 102: ...tends the life of these components and ensures appropriate level of safety to trailer users Checking air pressure in tyres and visual inspection of steel wheels every 1 month of use if needed 5 2 7 ADJUSTMENT OF MECHANICAL BRAKES During trailer operation drum brake linings are subjected to wear Piston stroke extends and exceeding braking force limiting value declines Adjustment must be made when p...

Page 103: ...tment should be conducted separately for each wheel Expander arm 1 should be moved by one notch in chosen direction If the extent of cylinder action is still incorrect move the lever again After proper brake adjustment at full braking the expander arms should create the angle 900 with the cylinder piston and the stroke should amount to approximately half the length of the total stroke of the pisto...

Page 104: ...king brake is dependent on the effectiveness of the axle brake and the correct brake cables tension Replacing the parking brake cable Hitch trailer to tractor Park trailer and tractor on level surface Place wheel chocks under trailer wheel Fully unscrew the bolt of the brake crank mechanism 1 Dismantle shackles remove pins of guide rollers 4 Unlock and remove crank mechanism pin 1 Loosen nuts of c...

Page 105: ...d directly on the thimble FIGURE 5 5 Adjustment of parking brake cable tension 1 brake crank mechanism 2 bow clamp 3 hand brake cable 4 guide roller 5 expander arm Install bolts and new securing cotter pins Adjust tension of parking brake cables After first loading of the brake check tension of brake cable If necessary correct the tension ...

Page 106: ...able clamps 2 Tighten cable and tighten clamps Length of parking brake cable should be so selected that at total release of working and parking brake the cable would be loose and hanging by 1 2 cm Checking and or adjustment of parking brake every 12 months if needed Adjustment of parking brake cable tension should be conducted in the event of stretching of cable loosening of parking brake cable cl...

Page 107: ...his type of work The duties of the operator connected with the pneumatic system maintenance include checking tightness and visual inspection of the system cleaning the air filter filters draining water from air tank cleaning drain valve cleaning and maintaining pneumatic conduit connections DANGER Do not use the trailer when brake system is out of order 5 3 2 CHECKING AIR TIGHTNESS AND VISUAL INSP...

Page 108: ...g preparations which will not react aggressively with the system components It is recommended to use preparations commercially available designed to facilitate detecting air leaks Damaged components should be replaced or repaired If leaks appear at connections then tighten the connections If air continues to escape replace connection components or seals with new ones Check system tightness after t...

Page 109: ...ly be performed in a specialised workshop 5 3 3 CLEANING THE AIR FILTERS Depending on trailer working conditions but not less than once in three months take out and clean air filter elements which are located in pneumatic system connection conduits Filter elements are used many times and are not subject to change unless they are mechanically damaged FIGURE 5 7 Air filter 1 securing slide lock 2 ai...

Page 110: ...e lock 1 figure 5 7 Hold the filter cover 2 with the other hand After removing slide lock the cover is pushed off by the spring located in the filter housing The insert and the filter body should be carefully washed with water and blown through with compressed air Assembly should be done in reverse order Cleaning the air filter filters every 3 months of use 5 3 4 DRAINING WATER FROM AIR TANK Scope...

Page 111: ...he valve stem resists returning to its position then the whole drain valve must be unscrewed and cleaned or replaced if it is damaged see section 5 3 5 Draining water from air tank every seven days of use 5 3 5 CLEANING THE DRAIN VALVE Scope of maintenance activities Completely reduce pressure in air tank Reduction of pressure in tank is achieved by tilting the drain valve stem ...

Page 112: ...d connection body or socket for connecting the second trailer should be replaced In the event of damage to cover or seal change these elements for new reliable elements Contact of pneumatic connector seals with oils grease petrol etc may cause damage and accelerate ageing process If the trailer is unhitched from the tractor connections should be protected by cover or placed in their designated soc...

Page 113: ...2 connecting nut 3 clamping ring 4 reinforcing sleeve Required service actions Reduce pressure in the system Reduction of pressure is achieved by tilting the drain valve mandrel Remove the pneumatic conduit by loosening the nut 2 Fit the new conduit The conduit interior should be clean The ends of the conduit 1 must be cut exactly at right angles Clamping ring 3 should be fitted according to figur...

Page 114: ... and visual inspection of the system checking technical condition of hydraulic connections DANGER Do NOT tip trailer with unreliable hydraulic tipping system Do not use the trailer if the support hydraulic system is out of order Do NOT use the trailer if hydraulic brake system is unreliable 5 4 2 CHECKING HYDRAULIC SYSTEM TIGHTNESS Required maintenance actions Hitch trailer to tractor Connect all ...

Page 115: ...signed for connection with second trailer must be in good working condition and kept clean Each time before connecting check if sockets in tractor or connections of second trailer are maintained in good working condition Tractor and trailer hydraulic systems are sensitive to the presence of permanent contamination which may cause damage to precision system components contamination may cause scratc...

Page 116: ...r lighting system Damaged lamp lenses and burned out bulbs must be replaced immediately before travelling Lost or damaged reflectors must be replaced Required maintenance actions Connect trailer to tractor with appropriate connection lead Check if the connection lead is reliable Check connection sockets in tractor and trailer Check completeness and technical condition of trailer lights Check compl...

Page 117: ...rk insofar as is possible remove old grease and other contamination Remove and wipe off excess oil or grease Parts to be lubricated with machine oil should be wiped with dry clean cloth and then a small quantity of oil should be applied to their surfaces using oil can or brush Wipe off excess oil Change of grease in hub bearings should be entrusted to specialised service points equipped with the a...

Page 118: ...REQUENCY 1 Hub bearing 4 A 24M 2 Drawbar eye 1 B 14D 3 Expander shaft sleeve 4 A 3M 4 Socket for installation of tipping ram and cylinder suspension 4 B 1M 5 Tipping cylinder ball bearing 1 1 B 3M 6 Parking brake mechanism 1 A 6M 7 Parking brake guide roller pins 2 A 6M 8 Articulated joints and sockets for installation of load box 4 B 2M 9 Wall extension lugs 10 A 1M 10 11 Chute guides 2 C 1M 12 C...

Page 119: ...e support 1 B 3M 15 Shear type support cylinder bearings 2 B 3M 16 Leaf spring absorber sliding surface 4 B 6M 17 Leaf spring 4 B 6M 18 Rocker arm pin 2 B 3M 19 Leaf spring pin 4 B 3M 20 Pin of wall guy cable mechanism 1 2 A 2M 21 Side wall locking lever 2 A 6M Lubrication periods M months D days 1 not shown in figure ...

Page 120: ...Pronar PT510 SECTION 5 5 28 FIGURE 5 10 Trailer s lubrication points part 1 ...

Page 121: ...SECTION 5 Pronar PT510 5 29 FIGURE 5 11 Trailer s lubrication points part 2 ...

Page 122: ... application of different types of oil make certain that both hydraulic substances may be mixed together Application of different oil types may cause damage to trailer or tractor In a new machine the hydraulic system is filled with L HL32 Lotos hydraulic oil TABLE 5 5 L HL 32 Lotos hydraulic oil characteristics ITEM NAME UNIT VALUE 1 ISO 3448VG viscosity classification 32 2 Kinematic viscosity at ...

Page 123: ...uld be quenched with the use of carbon dioxide foam or steam extinguishers Do not use water to quench oil fires 5 7 2 LUBRICANTS For heavily loaded parts it is recommended to apply lithium greases with addition of molybdenum disulphide MOS2 or graphite In the case of less loaded sub assemblies the application of general purpose machine greases is recommended which contain anticorrosion additives a...

Page 124: ... electrical connections information and warning decals identification plate conduit connections and lubrication points etc Great water jet pressure may damage these elements For cleaning and maintenance of plastic coated surfaces it is recommended to use clean water or special preparations designed for this purpose Do not apply organic solvents preparations of unknown origin or other substances wh...

Page 125: ...nd wash trailer in a place designed for this purpose Washing and drying of the trailer must take place at temperatures above 0o C After washing and drying trailer should be greased at all control points regardless of previous date of lubrication 5 9 STORAGE Trailer should be kept in a closed or roofed building If the machine will not be used for a long time it is essential to protect it from adver...

Page 126: ...rom time to time and if necessary pressure should be increased to appropriate value 5 10 TIGHTENING TORQUE FOR NUT AND BOLT CONNECTIONS TABLE 5 6 Tightening torque for nut and bolt connections 5 8 1 8 8 1 10 9 1 METRIC THREAD Md Nm M10 37 49 72 M12 64 85 125 M14 100 135 200 M16 160 210 310 M20 300 425 610 M24 530 730 1 050 M27 820 1 150 1 650 M30 1 050 1 450 2 100 1 strength class according to DIN...

Page 127: ... lubricated steel bolts Hydraulic conduits should be tightened using torque of 50 70 Nm 5 11 INSTALLATION AND DISMOUNTING OF WALL EXTENSIONS DANGER Installation and dismounting of wall extensions should be carried out with the use of appropriate platforms ladders or when standing on a ramp These tools must be in good condition to fully protect the persons working on them against falling Work shoul...

Page 128: ...and after that secure base of extensions with the aid of pin lugs to upper part of side walls screw down the wall extension ladder to the front wall Dismounting of wall extensions should be performed in reverse order 5 12 ADJUSTMENT OF DRAWBAR POSITION FIGURE 5 14 Adjustment of drawbar position 1 drawbar body 2 fixed drawbar eye 3 rotating drawbar eye 4 bolt connection ...

Page 129: ...heck degree of tightening of drawbar eye and drawbar body after the first travel under load 5 13 TROUBLESHOOTING TABLE 5 7 Troubleshooting FAULT CAUSE REMEDY Brake system conduits not connected Connect brake conduits applies to pneumatic systems Applied parking brake Release parking brake Damaged pneumatic system connection conduits Replace Leaking connections Tighten replace washers or seal sets ...

Page 130: ... shoes Improper hydraulic oil viscosity Check oil quality make sure that the oil in both machines is of the same type If necessary change oil in tractor or in trailer Insufficient tractor hydraulic pump output damaged tractor hydraulic pump Check tractor hydraulic pump Damaged or contaminated cylinder Check cylinder piston rod bending corrosion check cylinder for tightness cylinder piston rod seal...

Page 131: ...NOTES ...

Page 132: ... ...

Page 133: ...ANNEX A Tire sizes TRAILER VERSION FRONT REAR AXLE PT510 385 65 R 22 5 PR 385 55 R 22 5 RE 385 65 R 22 5 TL Disc wheel 11 75x22 5 ET 0 ...

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PRONAR PT510, Operator'S Manual

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