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Operating Instructions 
PP 

2 / 73 

V4 

GB 

1

 

Contents 

1

 

Contents

 ................................................................................................................................................................. 2

 

2

 

EC-Declaration of Conformity

 ............................................................................................................................... 5

 

3

 

Safety

 ...................................................................................................................................................................... 6

 

3.1

 

Information on these operating instructions

 ................................................................................................. 6

 

3.2

 

Hazard classification

 ........................................................................................................................................ 6

 

3.3

 

The structure of the safety information provided in this manual

 ................................................................. 6

 

3.4

 

Description of symbols and warning signs

 ..................................................................................................... 7

 

3.5

 

Overview of hazard symbols and information signs

 ...................................................................................... 8

 

3.5.1

 

Maintaining/caring for safety symbols and information signs

 ................................................................ 10

 

3.6

 

Personnel requirements

 ................................................................................................................................ 10

 

3.7

 

Personal safety

 ............................................................................................................................................... 10

 

3.7.1

 

Personal safety equipment

 ....................................................................................................................... 11

 

3.8

 

Accident prevention

 ....................................................................................................................................... 12

 

3.9

 

Hazard zone

 .................................................................................................................................................... 13

 

3.10

 

Testing the machine’s operation and performing a visual inspection

 ........................................................ 13

 

3.10.1

 

General information

 ................................................................................................................................... 13

 

3.10.2

 

Hydraulic pipes and connections

 .............................................................................................................. 14

 

3.11

 

Driving and operating the machine

 ............................................................................................................... 14

 

3.11.1

 

Driving mode

 .............................................................................................................................................. 15

 

3.11.2

 

Screeding mode

 ......................................................................................................................................... 15

 

3.11.3

 

Laser safety class

 ....................................................................................................................................... 15

 

3.12

 

Guide

 ............................................................................................................................................................... 15

 

3.13

 

Working in closed spaces

 ............................................................................................................................... 15

 

3.14

 

Maintenance

 ................................................................................................................................................... 17

 

3.14.1

 

Hydraulic hoses and pipes

 ......................................................................................................................... 18

 

3.15

 

Fuel

 .................................................................................................................................................................. 18

 

3.16

 

Loading and transporting the machine.

 ........................................................................................................ 19

 

4

 

General

 .................................................................................................................................................................. 20

 

4.1

 

Correct use

 ..................................................................................................................................................... 20

 

4.2

 

Hints to the correct operation

 ....................................................................................................................... 20

 

4.3

 

Incorrect use

 ................................................................................................................................................... 21

 

4.4

 

Warranty

 ......................................................................................................................................................... 21

 

4.5

 

Overview and structure

 ................................................................................................................................. 22

 

4.6

 

Training

 ........................................................................................................................................................... 23

 

4.7

 

Technical data

................................................................................................................................................. 24

 

4.7.1

 

Dimensions

 ................................................................................................................................................. 25

 

5

 

Operating the machine

 ........................................................................................................................................ 27

 

5.1

 

Driver’s cab

 ..................................................................................................................................................... 28

 

5.1.1

 

Overview of the driver’s cab

 ..................................................................................................................... 28

 

5.1.2

 

Operating equipment and indicators

 ........................................................................................................ 29

 

5.1.3

 

Manual control unit

 ................................................................................................................................... 30

 

5.2

 

Engine compartment

 ..................................................................................................................................... 31

 

5.2.1

 

Opening the engine hood

 .......................................................................................................................... 31

 

Summary of Contents for POWERPLAN PP

Page 1: ...PP PP V2 51300001 POWERPLAN PP Screeding Machine Translation of original operating instructions GB POWERPLAN PP Screeding Machine Operating Instructions 5130 0011 V4 PP...

Page 2: ...anleitung in Landessprache falls die bersetzung nicht durch den H ndler Importeur organisiert werden kann Please note that the product may not be used put into operation without these operating instru...

Page 3: ...performing a visual inspection 13 3 10 1 General information 13 3 10 2 Hydraulic pipes and connections 14 3 11 Driving and operating the machine 14 3 11 1 Driving mode 15 3 11 2 Screeding mode 15 3 1...

Page 4: ...ting the adjustable panels 47 5 5 10 Raising lowering the smoothing board 47 5 5 11 Switching the machine off 48 5 6 Transport 48 5 6 1 General information 48 5 6 2 Preparing the machine for transport...

Page 5: ...he machine is not used for a longer period of time disposing of the machine 69 6 6 1 If the machine is not used for a longer period of time 69 6 6 2 Disposal 69 6 7 Repairing faults 70 6 8 Duty of ins...

Page 6: ...wing standards and technical specifications were used DIN EN ISO 12100 Safety of machinery General principles for design Risk assessment and risk reduction ISO 12100 2010 DIN EN ISO 13857 Safety of ma...

Page 7: ...of the separate documents associated with them e g operating tips operating manual for the engine KUBOTA the combined cooler EMMEGI and the crawler undercarriage TFW must be kept at the machine s sit...

Page 8: ...f burns Failure to implement the measures needed to avoid this danger can lead to injury from burns Risk of injury from rotating parts Failure to implement the measures needed to avoid this danger can...

Page 9: ...Operating Instructions PP Safety 8 73 V4 GB 3 5 Overview of hazard symbols and information signs...

Page 10: ...erating instructions before starting for the first time 2904 0666 50 mm 17 Sign with information on shipping the machine 2904 0549 18 Maintenance plan 2904 00563 19 Operating elements and indicators o...

Page 11: ...required to work with the machine Be at least 16 years of age Be aware of the potential hazards associated with operating the machine Be aware of and have understood all of the safety related informa...

Page 12: ...t wear high visibility vests Failure to wear the required high visibility vest can lead to accidents All personnel must wear protective shoes Failure to wear the required protective shoes can lead to...

Page 13: ...ional safety Accident prevention Health protection Environmental protection Risk of personal injury and damage to property Failure to observe these safety measures can lead to injury and damage Fence...

Page 14: ...ip hazards and cause falls Remove and keep steps platforms and shoes free from e g dirt mud ice and snow and wear anti slip shoes Risk of personal injury and damage to property If the machine is not i...

Page 15: ...ng and working with the machine can lead to damage Always take account of the machine s dimensions which can be found in the Dimensions section Take note of overhead clearances when driving the machin...

Page 16: ...to kerbs Only use the machine in such a way that it s standard level of safety is guaranteed at all times Keep at an adequate distance to sloping edges 3 11 3 Laser safety class The Rugby laser trans...

Page 17: ...Operating Instructions PP Safety 16 73 V4 GB building structures or the machine can lead to injury and even death Determine the safety distances to structures and observe them...

Page 18: ...onmental protection recycling and disposal regulations Risk of personal injury and damage to property If the machine s electrical system is not in perfect working order there is a risk of injury and d...

Page 19: ...soap or acid neutralizer and clean with water 3 14 1 Hydraulic hoses and pipes Risk of personal injury and damage to property When disconnecting hydraulic hoses or pipes or other hydraulic system comp...

Page 20: ...Risk of personal injury and damage to property Failure to load and transport the machine properly can lead to injury and damage The machine must only be loaded and transported by qualified personnel...

Page 21: ...POWER PLAN PP is not intended to transport bedding material over longer distances when the hopper is fully charged Should it be required in exceptional cases ensure absolutely that the total weight i...

Page 22: ...ohibited to attach loads to the Screeding Machine POWER PLAN PP using ropes chains or similar The Screeding Machine POWER PLAN PP must not be used on public roads and is designed only for use on const...

Page 23: ...nnecting the cable for the laser receiver 6 Driver cab roof See Taking down the driver cab roof 7 Sideway extendable chutes 8 Front chute See Manual control unit 9 Engine See Overview of engine compar...

Page 24: ...g instructions and complementing this with practical exercises performed on the machine Discussing the observance of the relevant national accident prevention regulations Explaining the use of the ope...

Page 25: ...s hydrostatic drive Speeds Driving setting 0 1 6 km h Driving setting 1 3 2 km h Weights Measurements Max total weight 6 000 kg 13 200 lbs Dead weight 2 500 kg Hopper volume approx 2 5 m Transportatio...

Page 26: ...nt chute when open 2089 mm D Height up to the driver s cab 1930 mm E Height up to the hopper 1172 mm F Opening angle of the front chute 60 G Protrusion at the front starting at the drive 457 mm H Dist...

Page 27: ...mm N Width of the main board when extended with 2 extension boards 2750 mm O Width of the main board when extended with 2 extension boards and 2 smoothing boards 3450 mm P Width with chutes folded ou...

Page 28: ...ow 10 C the engine must be left to run for 10 minutes to warm up The ensure the machine s safe and smooth operation the following inspections must be performed every day Check the fuel level See Check...

Page 29: ...d indicators 4 EMERGENCY STOP button 3 x 5 Manual control unit See Manual control unit 6 Lever for raising lowering the smoothing board See Raising lowering the smoothing board 7 Engine speed control...

Page 30: ...0 driving mode See Selecting the driving settings and operating mode 10 Raise the smoothing board adjusting lever to the right press the button Lower the smoothing board adjusting lever to the left 11...

Page 31: ...control unit can be fastened to the magnetic plates on both the right and left side of the driver s cab 1 EMERGENCY STOP button 2 Open close the right hopper flap 3 Direction correction for Automatic...

Page 32: ...son Opening the engine hood hydraulically 1 Open the front chute 1 See Manual control unit 2 Clip the engine hood 2 into the hook 4 with the steel wire 3 Opening the engine hood manually If the batter...

Page 33: ...for checking the oil level See Checking the oil level 4 Air filter See Cleaning the air filter 5 Throttle valve for adjusting the damper speed for the front chute See Adjusting the damper speed for t...

Page 34: ...hine from a can there is a risk of the fuel lines and or diesel injection system become blocked with particles from the can When refuelling from a can always use a filter 1 Open the engine hood See Op...

Page 35: ...e dipstick 1 and clean with a lint free clean cloth 4 Reinsert the dipstick 1 and pull it out again The oil level must be between marks 2 and 3 If the engine oil needs to be topped up 5 Unscrew the ca...

Page 36: ...rsonal injury The engine cooling system is pressurized Coolant can be hot and cause serious burns Only unscrew the cap once the engine has cooled down When doing so the coolant temperature indicator m...

Page 37: ...ion on operating fluids and filling capacities see the separate operating manual for the combination cooler EMMEGI 6 Screw the cap 1 back on 7 Close the engine hood 5 3 5 Cleaning the air filter Risk...

Page 38: ...Check each of the paper profiles for tears and holes using a suitable flashlight 7 If damaged change the air filter 8 Pull out the prefilter 5 and blow out with dry compressed air If heavily soiled re...

Page 39: ...e starting the machine 5 4 1 Main switch Risk of accident Failure to use the machine correctly and appropriately can lead to accidents as can its use by authorized persons After screeding switch off t...

Page 40: ...rformed before starting the engine Daily before starting the machine for the first time Switch on the main switch See Main switch Perform the daily inspections See Daily inspections Visually check the...

Page 41: ...t temperature indicator Risk of damage to property Operating the machine with coolant that is too hot can lead to damage If the coolant temperature rises above 110 C Cleaning the air filter or replace...

Page 42: ...lead to injuries Always make sure that there are no persons inside the machine s hazard zone before starting the engine 1 Switch the ignition switch 1 to position I ignition ON 2 Check whether all of...

Page 43: ...en Risk of damage to property If the warning lights fail to extinguish there is a fault Repair the fault immediately 5 5 3 Controlling engine speed Move the lever 1 into the required position Lever po...

Page 44: ...Effect Turning it clockwise Reduces the speed Turning it anticlockwise Increases the speed 1 Loosen the grub screw on the throttle valve 2 Turn it by turn into the relevant direction 3 Now actuate th...

Page 45: ...itch 2 to I 3 Switch toggle switch 4 on the manual control unit on See Manual control unit 4 Adjust the drive speed at the throttle valve 3 Setting Effect Turning it clockwise Increases the speed Turn...

Page 46: ...ing the engine 3 Press the toggle switch on the manual control unit to make slight adjustments to the direction of drive See Manual control unit 5 5 7 Chain guide The chain guide acts as a point of re...

Page 47: ...t and right side of the machine Fitting the boards 1 Put the spreading board 1 into position and lock the fasteners 2 2 Put the smoothing board 3 into position and lock the fasteners 4 3 Fasten the ru...

Page 48: ...e found in the separate operating tips in the section Adjusting the adjustable panels 3 Keep turning the lock bolt 1 until it audibly engages 4 If necessary continue turning the lever 3 until the bott...

Page 49: ...side of the machine 8 Remove the MOBA control unit manual control unit and laser receiver and store in a save place 9 If necessary push in any linear guide units and secure See separate operating tips...

Page 50: ...s and store in a save place 7 Move the holder 1 into the transport position as shown in the illustration and secure with the locking lever 2 and 3 and fasten with the wing screw 4 5 6 3 Taking down th...

Page 51: ...weight 3 Ensure that the ramps will not move when driving onto them with the machine 4 Start the engine See Starting the engine 5 Switch the drive setting switch to 0 See Drive settings and driving mo...

Page 52: ...of accident Failure to tie down the machine can lead to accidents Tie down the machine at the specified lashing eyes to prevent it from sliding around on the platform and from tilting over Tie the mac...

Page 53: ...adequately dimensioned lifting gear at the lifting eyes described below Suitable lifting gear can be obtained and ordered from Probst The stated chain lengths must be observed Each of the lifting gear...

Page 54: ...e the maintenance intervals must be observed Only use original spare parts and approved operating fluids Failure to do so will void the warranty Probst only accepts warranty claims if the machine has...

Page 55: ...nts See Lubrication At least 1x year in harsh operating conditions this interval must be shortened Check all suspension components bolts and shackles Check the machine for cracks wear corrosion and op...

Page 56: ...and clamp replace if necessary 14 Replace the cooler hose and clamp 15 Check the cooling fins for dirt 16 Check the coolant level top up if required 17 Change the coolant and antifreeze approx 4 l 18...

Page 57: ...k of explosion as a result of spark formation electrostatic charging or short circuiting Only use non metal brushes and paint brushes Risk of personal injury When cleaning components with compressed a...

Page 58: ...If the machine is heavily soiled including with oil and fuel Keep the pressure washer s nozzle at least 300 mm away from the machine The pressure washer s jet pressure must not exceed 100 bar The wat...

Page 59: ...GB 6 4 Lubricating For maintenance intervals see Maintenance plan Thoroughly clean the lubrication points Keep adding lubricant until it starts to exit from the relevant openings See Technical data fo...

Page 60: ...e filter must be changed every 1000 operating hours or 1x year 6 5 3 Maintaining the cooling system The cooling system must be regularly maintained by customer services Please refer to the separate ma...

Page 61: ...ing the crawler tracks Checking the crawler chain tension The crawler chain tension must be checked at the first 50 hours and then every 50 operating hours Please refer to the separate manual for the...

Page 62: ...bricant starts to exit 3 Allow lubricant to exit until A has reached the correct dimensions 4 Tighten the valve 2 Tightening torque 40 60 Nm 5 Screw on the cover panel 1 Tensioning 1 Unscrew the cover...

Page 63: ...ding personal protective equipment such as acid resistant gloves and goggles Immediately neutralize any acid that gets onto your skin or clothes with soap or acid neutralizer and clean with water Risk...

Page 64: ...onnect and disconnect the battery in the stated order Disconnecting 1 Open the engine hood See Opening the engine hood 2 Remove the protective cap from the positive terminal 3 Disconnect the negative...

Page 65: ...terminal 4 8 Disconnect the positive lead 1 from the positive terminal 2 9 Attach the protective cap over the positive terminal 10 Close the engine hood Jump starting If the battery is empty The machi...

Page 66: ...egative lead on the machine e g connect it to the engine or frame 7 Start the motor of the vehicle you are using to jump start the machine 8 Start the engine of the machine See Starting the engine 9 O...

Page 67: ...e sure that the new fuse has the right amps Do not repair or bypass fuses 1 Open the engine hood See Opening the engine hood 2 Pull out the lock bolt 1 and turn 3 Push the fuse box up 2 4 Undo the scr...

Page 68: ...Control voltage downstream of ignition switch 25 A F4 Starter motor 25 A F5 Lifting magnet 7 5 A F6 Diesel pump 7 5 A F7 Lights 15 A F8 12 volt power socket 15 A Bottom terminal box F9 Manual control...

Page 69: ...lead to short circuits Allow lamps to sufficiently cool before changing light bulbs Do not touch the glass bulbs of the lamps with bare hands Even minor particles can burn into the light bulbs and red...

Page 70: ...a Shell anti corrosion grease Remove the battery store it in a frost proof place and regularly recharge See Maintaining the battery Fill the fuel tank with diesel up to the brim See section on Checkin...

Page 71: ...customer services if necessary Electrical system fault Contact customer services Alternator defective Contact customer services Starter motor turns slowly or not at all Battery empty or defect Jump st...

Page 72: ...nders do not properly extend or retract Levelling cylinder defective Contact customer services The ultrasonic height sensor does not work The LEDs on the MOBA control unit are not illuminated Strong w...

Page 73: ...faults found are repaired immediately The corresponding legal regulations and the declaration of conformity must be observed This inspection must be documented in writing Probst recommends attaching t...

Page 74: ...hen using lifting gear transport devices such as cranes chain hoists forklifts diggers etc The type plate is located on the driver s cap See the Overview of safety symbols and information signs Label...

Page 75: ......

Page 76: ...2814 1564 3450 inkl 2x Abgleitblech incl 2x sliding sheet 2750 inkl 2x Verbreiterunsbohle widening plank 2050 Hauptbohle main plank 3419 1533 476 2530 Eigengewicht dead weight 2500 kg 5511 lbs max Ges...

Page 77: ...gewicht dead weight 2500kg 5511 lbs Bunkervolumen bunker volume ca 2 5m Je nach Dichte des Materials muss darauf geachtet werden dass das Gesamtgewicht des Power Plans von 6000kg 13225lbs nicht bersch...

Page 78: ...3 Raupenfahrwerk crawler chassis 14 Bunker bunker 15 Distanzrohr distance sleeve 16 Frontrutsche front slide 17 Seitliche Einlaufrutsche lateral inlet slide 18 Fahrerschutzdach driver protection roof...

Page 79: ...derungen R cksprache mit TB allgemeiner Biegehalbmesser Blechst rke Oberfl chen nach DIN ISO 1302 Allgemeintoleranzen nach DIN ISO 2768c Kunde WA A2 Format 4 M Kaltenbach 22 3 2016 M Kaltenbach 27 1 2...

Page 80: ......

Page 81: ...te list 41300026 41300079 41300061 Zusatzpaket 30300243 33100105 24110114 20100018 41300106 41300109 41300004 41300005 41300006 nicht im Standard enthalten 20060001 24100079 41300007 41300207 4 3 C B...

Page 82: ...20100015 41300068 21070015 20450006 20000016 20540033 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung...

Page 83: ...C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 18 7 2017 25 2 2011 M Kaltenbach I Krasnikov Laser Kit Laser...

Page 84: ...41300040 20200001 D 1 2 20530003 33503251 41300039 41300041 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benen...

Page 85: ...41300094 41300113 41300094 41300095 20000027 20100017 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung a...

Page 86: ...0011 G 1 5 20020064 20020009 21050101 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserv...

Page 87: ...300048 33100108 41300051 20400004 20000067 33100107 20000066 20400004 33503261 20000010 20480002 20540033 N 1 2 O 1 2 21050054 21050116 20020069 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A...

Page 88: ...0000126 21060002 20040004 33503228 33503228 20040005 41300008 20000017 20400003 41300015 41300010 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Ursp...

Page 89: ...0440006 20000067 20000073 20400004 20400004 20100017 41300017 20000126 21060002 41300024 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikel...

Page 90: ...chutzvermerk nach DIN 34 beachten Nachdruck nur mit unserer Genehmigung Gewicht Bei nderungen R cksprache TB Kunde WA fertiger PP 1 M Kaltenbach 24 2 2011 Gepr Erst Name Datum von Blatt Ers d Ers f Ur...

Page 91: ...0107 41300027 20000002 20400001 20100014 20040043 33503542 41500034 20040021 20190026 24300018 20100016 J 1 6 20100014 41300195 33700541 20400001 20000002 27230009 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6...

Page 92: ...0031 41300107 41300206 26110110 36390010 20100015 20000013 20440004 20400002 20000009 41500489 41300062 20400002 33503528 26120002 K 1 6 20190010 20450006 20000018 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6...

Page 93: ...vermerk nach DIN 34 beachten Nachdruck nur mit unserer Genehmigung Gewicht Bei nderungen R cksprache TB Kunde WA bestehend aus 1 M Kaltenbach 30 7 2014 M Kaltenbach 30 7 2014 Gepr Erst Name Datum von...

Page 94: ...9 A B C D E F 8 7 6 5 4 3 2 1 4 5 6 7 8 F E D C B 1 18 0 kg Schutzvermerk nach DIN 34 beachten Nachdruck nur mit unserer Genehmigung Gewicht Bei nderungen R cksprache TB Kunde WA PP 1 M Kaltenbach 31...

Page 95: ...F 8 7 6 5 4 3 2 1 4 5 6 7 8 F E D C B 1 4 2 kg Schutzvermerk nach DIN 34 beachten Nachdruck nur mit unserer Genehmigung Gewicht Bei nderungen R cksprache TB Kunde WA 1 M Kaltenbach 25 2 2011 Gepr Erst...

Page 96: ...003 26900035 22100005 21570001 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conf...

Page 97: ...0578 20000119 20450006 20000011 20450006 20000017 20460015 26100036 41300042 41300043 21050079 10100191 20100015 20000011 A B C D E F 8 7 6 5 4 3 2 1 4 5 6 7 8 F E D C B 1 165 9 kg Schutzvermerk nach...

Page 98: ...5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 2 1 18 7 2017 25 2 2011 M Kaltenbach...

Page 99: ......

Page 100: ...pare parts list Catalogue de pi ces Fahrantrieb Typ 702C2K MAG 26VP 4 Track drive type 702C2K MAG 26VP 4 Engrenage de chenille 702C2K MAG 26VP 4 Bauklasse 1 7 2 7 6 rollige Ausf hrung Construction 1 7...

Page 101: ...s curit Contr le de la bande Detensionner la bande Tensionner la bande Contr le Dispos de Serrage Contr ler niveau d huile Echange d huile Contr ler les vis 17 20 001 17 20 025 17 20 050 17 20 075 17...

Page 102: ...ersons encharged read understand and follow these instructions Read the operating instructions in any case Also comply with any national legal requirements e g acci dent prevention regulations Follow...

Page 103: ...er side right near to the idler 1 Bande en caoutchouc ou cha ne d acier 2 Traverse 3 Moteur hydraulique 4 Galet 5 Roue guide V Avant direct De marche norm H Arri re moteur hydraulique L Gauche R Droit...

Page 104: ...ng machine on a slope When travelling uphill the wheel motors should be behind Downhill the should be at the back Con sider weight distribution of the machine first Avoid uncontrolled rolling by fine...

Page 105: ...followed Access of unauthorised persons at the working zone of the un dercarriage is not allowed The working range of the under carriage can only be ap proached with the machine and the engine shut d...

Page 106: ...walls Avoid fast turnings as the tracks are strongly Do not make fast turns on rough surfaces as concrete tarmac etc As they are highly abrasive Avoid sharp direction changes when driving over edges o...

Page 107: ...down Do not travel across the line of the slope or make any turns on the slope risk of overturning When leaving the machine lower all hydraulic tools In case on parking on slopes choke the machine wi...

Page 108: ...end completely from the ramps and align again Largeur min de la rampe 1 5 fois la largeur d une chenilles La longueur de la rampe A doit tre au moins 3 5 fois l auteur de la plate forme Assurer surfac...

Page 109: ...chains or ropes 2 to prevent it from slipping tilting or swinging Tension the retaining chains or ropes Chock the tracks 1 Use tim ber to prevent the machine from slipping sideways 3 Lock the cab door...

Page 110: ...has to be rectified than return onto the transporting vehicle and adjust the direction Assure des surfaces et des rampes voir dessin Stabiliser la machine et tirer du frein de main Placer la pente ar...

Page 111: ...s TFW Utiliser les machines unique ment apr s avoir termin satis factoirement les travaux de manutention Bei Arbeiten am oder unter dem Fahrwerk unbe dingt die Standsicherheit be achten Alle Arbeitswe...

Page 112: ...e above Sag A approx 10 30 mm between roller and rubber track running surface If necessary loosen or tension crawler track See separate page 17 20 050 17 20 075 Chaque premi re inspection apr s 50 heu...

Page 113: ...n Unscrew cover 1 Loosen filler valve 2 2 3 turns until the grease appears Allow grease to emerge until sag A of the crawler track is correct See page 17 20 025 Tighten filler valve 2 tightening torqu...

Page 114: ...40 50 Nm Deckel 1 wieder aufschrau ben Unscrew cover 1 Use grease gun and sliding coupling 3 to press grease into filler valve 2 until sag A is correct See page 17 20 025 Clean filler valve 2 and chec...

Page 115: ...ected breaking f e of the shaft 5 no person is near or in the tension range In order to check the seal 6 extract the piston 7 Dismounting of the spring to be carried out by authorised special ists onl...

Page 116: ...hrauben und Oel durch diese ffnung nachf llen Alle Verschlu schrauben fest einschrauben Unscrew plug 2 The oil level must be just below the opening If necessary take out screw plug 1 and add oil throu...

Page 117: ...n fig 1 Take out screw plugs 1 and 2 Trap oil and dispose of in the officially stipulated manner Move machine till both holes are situated as on fig 2 Add new oil through aperture at 4 until the corre...

Page 118: ...e Getriebedeckel 9 abschrauben Befestigungsschrauben der Fahrantriebe 8 kontrollieren Anzugsmoment 83 Nm Check attachment for both drive sprockets 7 Starting torque 65 Nm Unscrew both the gear covers...

Page 119: ...kataloges Anspr che insbesondere solche konstruktiver Art nicht herge leitet werden k nnen Da wir st ndig bem ht sind unsere Fahrwerke zu verbes sern ist es m glich dass Ihr Fahrwerk Neuerungen auf we...

Page 120: ...6 ROLLIG TRACK ASSEMBLY 6 ROLLER TYPE TRACTION A CHENILLE 6 POULIE TYPE BONFIGLIOLI 702C2K MAG26 17 30 003 1 POS NO BEST NR ORD NO STK QNT BENENNUNG DESCRIPTION DESIGNATION BEMERKUNG REMARK REMARQUE 1...

Page 121: ...ER RONDELLE A RESSORT M 8 DIN 127 5 1018 150 12 SCHRAUBE BOLT VIS A TETE SIX PANS M 8 x 25 DIN 933 8 8 6 1131 104 2 DECKEL COVER COUVERCLE 121 x 66 mm 7 1018 100 4 SENKSCHRAUBE COUNTERSU SCREW VIS NOY...

Page 122: ...2 010 1 LAUFROLLE KPL ROLLER CPL POULIE COMPLETE REF 1001 02 POS 1 7 1 1002 600 2 DECKSCHEIBE WASHER RONDELLE REF 1002 06 POLYAMID 64 x 7 2 1021 502 2 RADIALDICHTRING OIL SEAL JOINT D ETANCHEITE 55 30...

Page 123: ...NNHUELSE ADAPTOR SLEEVE DOUILLE DE SERRAGE 10 x 50 2 1004 500 2 LAGERBOCK BEARING SUPPORT SUPPORT DE PALIER 82 x 50 x 30 3 1004 300 2 DECKSCHEIBE WASHER RONDELLE REF 1005 08 4 1021 501 2 RADIALDICHTRI...

Page 124: ...606 1 SICH MUTTER STAHL LOCK NUT STEEL ECROU A SIX PANS M 16 DIN 980 V 8 8 2 1135 133 1 SPANNFEDER TENSION SPRING RESSORT DE TENSION 18 x 250 3 1135 110 1 ZYLINDERROHR CYLINDER TUBE TUYAU DE CYLINDRE...

Page 125: ...5 1 FAHRANTRIEB KPL MIT HYDRAULIK MOTOR UND FAHR BREMSVENTIL TRACK GEAR CPL WITH HYDRAULIC MOTOR AND COUNTER BALANCE VALVE ENGRENAGE PLANETAIRE AVEC MOTEUR HYDRAULIQUE ET SECTION DE SOUPAPE POS 1 3 1...

Page 126: ...RMALE RIJRICHTING RECHTS NL 2 1130 414 1 FRONT LINKS D 2 1130 416 1 FRONT LEFT GB 2 1130 418 1 FRONT GAUCHE F 2 1130 411 1 NORMALE RIJRICHTING LINKS NL 3 1130 402 2 VORSICHT RAUPENSPANNVORRICHTUNG D 3...

Page 127: ...A Rad Mitte Leitrad Centre length Sprocket to idler centre Distance entre essieux Centre couronne Guide 1544 mm Raupenbreite Width rubber crawler Largeur bande caoutchouc 250 mm Fahrgeschwindigkeit T...

Page 128: ...climate Tropical climate All climate zones Climat arctique Climat temp r Climat tropical Toutes zones climatiques SAE 80 W 90 SAE 90 SAE 140 ISO VG 150 F llmenge Liter Capacities Litres Capacit Litre...

Page 129: ...Anforderungen der Maschinenrichtlinie 2006 42 EG zur Anwendung kommen und eingehalten werden 2 1 2 3 1 6 2 5 2 2 7 Spezielle technische Unterlagen gem ss Anhang VII Teil B erstellt wurden und diese d...

Page 130: ...en hydraulischen Komponenten der Fahrantriebe m ssen unbedingt bereinstimmen die Anschl sse der Leck lleitung mit dem Bremsl ftan schluss d rfen auf keinen Fall vertauscht angeschlossen werden alle hy...

Page 131: ...ngt darauf geachtet werden dass sich keine Personen mehr in der N he beim Raupenfahrwerk aufhalten wenn mit dem Ger t gefahren wird d rfen sich keine Personen in unmittelbarer N he vom Raupenfahrwerk...

Page 132: ...right by TFW Fahrtechnik Switzerland Vorsichtsmassnah men beim Einsatz von Gummiraupen Safety measures when working with rubber tracks Mesures de s curit dans l emploi des chenilles caoutchouc Verschl...

Page 133: ...quelconque la bande saute a l hauteur de la couronne ou guide par des virages brusques sur une surface rugueuse d un haut coeffi cient abrasive un dispositif de serrage d fectueux du mat riel gel ent...

Page 134: ...zum Beispiel sehr harte Einsatzbedingungen auf rauhem Untergrund Fels oder steinigem Boden fahren und berqueren von scharf kantigen oder hohen Hindernissen bei alten wenig gebrauchten B ndern kann es...

Page 135: ...er gewechselt werden Grund s tzlich kann jedoch gefahren wer den bis kein Profil mehr sichtbar ist Fig 6 Profile wear Heavily worn profile but in working order Its a basically normal effect to various...

Page 136: ...ig 8 Wear of the steel core Normal wear caused by the power transmission and the sprocket In case of very severe wear the core could bend and brake In case of bending of the core this could not torn o...

Page 137: ...gseinfl sse altert der Gummi fr her Nach einem Einsatz in salzhalti ger Umgebung sollten die Gummiraupenb nder gut mit Wasser abgespritzt werden da sonst der Metallkern angegriffen wird und sich von d...

Page 138: ...H H 8 88 85 53 3 L La ac ch he en n S Sc ch hw we ei iz z T Te el l 4 41 1 0 0 5 55 5 4 44 42 2 7 78 8 0 08 8 F Fa ax x 4 41 1 0 0 5 55 5 4 44 42 2 7 78 8 0 09 9 w ww ww w t tf fw wf fa ah hr rt te ec...

Page 139: ......

Page 140: ...1ABABAAAP1500 D1005 E4 D1105 E4 D1305 E4 V1505 E4 MODELS 1J095 8916 1...

Page 141: ...exhaust some of its constituents certain vehicle components and fluids contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm WARNING V...

Page 142: ...up to date information Please do not hesitate to consult with them FOREWORD FOREWORD This symbol the industry s Safety Alert Symbol is used throughout this manual and on labels on the machine itself t...

Page 143: ...VALS 9 PERIODIC SERVICE 12 FUEL 12 Fuel level check and refueling 12 Air bleeding the fuel system 13 Checking the fuel pipes 13 Cleaning the fuel filter pot 14 Fuel filter cartridge replacement 14 ENG...

Page 144: ...CTRIC WIRING 21 ELECTRIC WIRING 21 FAN BELT 21 Adjusting Fan Belt Tension 21 CARRIAGE AND STORAGE 22 CARRIAGE 22 STORAGE 22 TROUBLESHOOTING 23 SPECIFICATIONS 25 WIRING DIAGRAMS 27 E book Page 2 Friday...

Page 145: ...ood condition A Before allowing other people to use your engine explain how to operate and have them read this manual before operation A DO NOT modify the engine UNAUTHORIZED MODIFICATIONS to the engi...

Page 146: ...ine clean and free of accumulated dirt grease and trash to avoid a fire Store flammable fluids in proper containers and cabinets away from sparks and heat A Check for and repair leaks immediately A DO...

Page 147: ...dition Keep all electrical connections clean Bare wire or frayed insulation can cause a dangerous electrical shock and personal injury 7 ESCAPING FLUID A Relieve all pressure in the air the oil and th...

Page 148: ...its fluid level is below the LOWER mark Otherwise the component parts may deteriorate earlier than expected which may shorten the service life or cause an explosion Immediately add distilled water un...

Page 149: ...flat surface DO NOT work on anything that is supported ONLY by lift jacks or a hoist Always use blocks or the correct stands to support the engine before servicing A Disconnect the battery from the en...

Page 150: ...rning and caution labels by applying to a clean dry surface and pressing any bubbles to the outside edge A Replace fuel pipes and lubricant pipes with their hose clamps every 2 years or earlier whethe...

Page 151: ...r when in need of parts or major service be sure to see your KUBOTA dealer For service contact the KUBOTA Dealership from which you purchased your engine or your local KUBOTA dealer When in need of pa...

Page 152: ...ump 5 Fuel feed pump 6 Cooling fan 7 Fan drive pulley 8 Oil filter cartridge 9 Water drain cock 10 Oil filler plug 11 Exhaust manifold 12 Alternator 13 Starter 14 Oil level gauge 15 Oil pressure switc...

Page 153: ...g A Keep dust or fuel away from the battery wiring muffler and engine to prevent a fire Check and clear them before operating everyday Pay attention to the heat of the exhaust pipe or exhaust gas so t...

Page 154: ...ms e g hard hat safety boots or shoes eye and hearing protection gloves etc as appropriate or required A Do not wear radio or music headphones while operating engine A Check to see if it is safe aroun...

Page 155: ...the engine not only in winter but also in warmer seasons An insufficiently warmed up engine can shorten its service life A When there is fear of temperature dropping below 15 C 5 F detach the battery...

Page 156: ...if there is any obstacle around the cooling air inlet or outlet 3 Check to see if there is any dirt or dust between radiator fins and tube 4 Check to see if the fan belt is too loose and 5 Check to se...

Page 157: ...s A Unusual noises are suddenly appear A Exhaust fumes suddenly become very dark A The oil pressure lamp or the water temperature alarm lamp lights up REVERSED ENGINE REVOLUTION AND REMEDIES CAUTION T...

Page 158: ...gasoline but use regular cleanser A Always use proper tools that are in good condition Make sure you understand how to use them before performing any service work A When installing be sure to tighten...

Page 159: ...il filter cartridge oil pan depth 124 mm 4 88 in 16 Cleaning of water separator Every 500 hours Removal of sediment in fuel tank Cleaning of water jacket radiator interior 17 to 19 Replacement of fan...

Page 160: ...with a high Total Base Number a minimum TBN of 10 is recommended A Lubricating oil recommended when a low sulfur or high sulfur fuel is employed Recommendable Not recommendable TBN Total Base Number...

Page 161: ...circulation Above 25 C 77 F SAE30 SAE10W 30 or 15W 40 10 to 25 C 14 Fto 77 F SAE10W 30 or 15W 40 Below 10 C 14 F SAE10W 30 Fuel type Engine oil classification API classification Engines with non EGR E...

Page 162: ...DO NOT USE Fuels that have sulfur content greater than 1 0 10000 ppm A Diesel fuels specified to EN 590 or ASTM D975 are recommended A No 2 D is a distillate fuel of lower volatility for engines in i...

Page 163: ...electric fuel pump is not used you must manually actuate the pump by lever to bleed 3 The primary fuel filter must be on the pressure side of the pump if the fuel tank is lower than the injection pump...

Page 164: ...A Entrance of dust and dirt can cause a malfunction of the fuel injection pump and the injection nozzle Wash the fuel filter cup periodically BFuel filter cartridge replacement 1 Replace the fuel filt...

Page 165: ...3 Take the oil level gauge out again and check the oil level 4 If the oil level is too low remove the oil filler plug and add new oil to the prescribed level 5 After adding oil wait more than 5 minute...

Page 166: ...g the oil filter cartridge A Allow engine to cool down sufficiently oil can be hot and cause burns 1 Replace the oil filter cartridge after the initial 50 hours of operation and every 200 hours therea...

Page 167: ...tely If overheats should occur steam may gush out from the radiator or recovery tank Severe burns could result BChecking coolant level adding coolant 1 Remove the radiator cap after the engine has com...

Page 168: ...00 hours of operation or 6 months whichever comes first 1 If hose clamps are loose or water leaks tighten hose clamp securely 2 Replace hoses and tighten hose clamps securely if radiator hoses are swo...

Page 169: ...34 standard more specifically also to SAE J814c At 1 013 x 10 Pa 760 mmHg pressure atmospheric A higher boiling point is obtained by using a radiator pressure cap which permits the development of pres...

Page 170: ...es half full with dust usually once a week or even every day if the working surroundings are dusty Install the air cleaner dust cup with TOP indicated on the rear of the cup in the up position However...

Page 171: ...Be sure to reinstall the detached safety shield after maintenance or checking 1 Stop the engine and remove the key 2 Apply moderate thumb pressure to belt between the pulleys 3 If tension is incorrec...

Page 172: ...er on the pressure cap Since water may freeze when the temperature drops below 0 C 32 F it is very important that no water is left in the machine 2 Remove dirty engine oil fill with new oil and run th...

Page 173: ...ews of fuel injection pump to eliminate all the air in the fuel system Engine oil becomes thick in cold weather and engine cranks slow Change grade of oil according to the weather temperature Battery...

Page 174: ...rts are overheated Check the lubricating system Oil lamp lights up during operation Check the lubricating system Check the function of the relieve valve in the lubricating system Check pressure switch...

Page 175: ...000 20 7 3000 Maximum bare speed rpm 3420 3220 Minimum bare idling speed rpm 1300 900 Order of firing 1 2 3 Direction of rotation Counter clockwise viewed from flywheel side Injection pump Bosch MD Ty...

Page 176: ...Minimum bare idling speed rpm 1100 1150 Order of firing 1 2 3 1 3 4 2 Direction of rotation Counter clockwise viewed from flywheel side Injection pump Bosch MD Type Mini Pump Injection pressure 13 73...

Page 177: ...DIAGRAMS ENGLISH WIRING DIAGRAMS EU standard Energize to run The parts boxed in are reference NOT equiped for standard engine spec Non marked wire dia is 0 8 1 25 mm E book Page 27 Friday May 24 2013...

Page 178: ...WIRING DIAGRAMS ENGLISH KEA SAE standard Energize to run The parts boxed in are reference NOT equiped for standard engine spec Non marked wire dia is 0 8 1 25 mm E book Page 28 Friday May 24 2013 2 09...

Page 179: ......

Page 180: ......

Page 181: ...088 060 16241 96010 PLUG 3 0 007 070 15521 96020 PLUG 2 0 003 080 17391 96160 PLUG EXPANSION 3 0 003 090 16271 96160 PLUG EXPANSION 1 0 025 100 05012 00508 PIN STRAIGHT 2 0 001 110 05012 00814 PIN STR...

Page 182: ...for New No Part Number Part Name Qty IC S N Remarks Kg 010 16616 01600 KIT OIL PAN 1 2 11 020 13901 33750 PLUG DRAIN 1 0 025 030 6C090 58960 GASKET 1 0 005 040 16286 33750 PLUG DRAIN 1 0 09 050 16265...

Page 183: ...010 16241 01753 HOOK ENGINE 1 0 14 020 16241 01770 HOOK ENGINE 1 0 175 030 01123 50814 BOLT SEMS 2 0 01 040 1G677 03040 COMP CYLINDER HEAD 1 11 7 050 15321 96260 CAP SEALING 1 0 014 060 15261 96010 PL...

Page 184: ...1 0 053 050 1J050 36950 SPRING 1 0 004 060 1J050 36930 VALVE RELIEF 1 0 005 080 1J050 35070 ROTOR ASSY OIL PUMP 1 0 244 085 1J050 35132 COVER OIL PUMP 1 0 085 090 03017 50614 SCREW BINDING PHILLI PS 5...

Page 185: ...0 95 030 16241 14520 GASKET HEAD COVER 1 0 012 040 1G911 05203 COMP VALVE BREATHER 1 0 01 050 1G801 05120 COVER BREATHER 1 0 035 060 03024 50510 SCREW SEMS PAN HEAD 4 0 002 070 17331 73342 PIPE WATER...

Page 186: ...OIL FILTER V1505 E4B KEA 1 Update Date 03 06 2015 Printing Date 09 03 2016 Interchangeable Not Interchangeable NI New for Old Old for New No Part Number Part Name Qty IC S N Remarks Kg 010 HH160 3209...

Page 187: ...09 03 2016 Interchangeable Not Interchangeable NI New for Old Old for New No Part Number Part Name Qty IC S N Remarks Kg 010 16611 36413 GAUGE OIL 1 0 028 020 16282 36500 ASSY GUIDE OIL GAUGE 1 0 11 0...

Page 188: ...0 006 040 16241 04815 COVER CASE BRG 1 0 22 050 16285 04460 SEAL OIL 1 0 003 060 16264 04822 GASKET 1 0 008 070 1G679 91010 BOLT 8 0 007 080 1G679 91020 BOLT 9 0 006 090 16261 07047 ASSY BRG CASE MAI...

Page 189: ...0 028 030 1J098 16010 ASSY CAMSHAFT 1 1 825 040 07715 00401 BALL 1 4 1 0 001 050 16241 16510 GEAR CAM 1 0 45 060 05712 00518 FEATHER KEY 1 0 003 070 16241 16270 STOPPER CAMSHAFT 1 0 04 080 01023 50616...

Page 190: ...IP PIN PISTON 8 0 002 050 16292 22016 ROD CONNECTING ASS Y 4 0 526 060 1G700 21980 BUSH PISTON PIN 4 0 01 070 16241 22142 BOLT CONNECTING ROD 8 0 024 080 16292 22310 METAL PIN CRANK 4 STD SET 0 04 080...

Page 191: ...ANKSHAFT 3 0 40mm SET 0 05 200 16292 23494 METAL CRANKSHAFT 1 STD SET 0 07 200 16292 23864 METAL CRANKSHAFT 1 0 20mm SET 0 05 200 16292 23874 METAL CRANKSHAFT 1 0 40mm SET 0 05 210 15521 23533 METAL S...

Page 192: ...9 03 2016 Interchangeable Not Interchangeable NI New for Old Old for New No Part Number Part Name Qty IC S N Remarks Kg 010 16614 25012 COMP FLYWHEEL 1 13 2 020 1G081 63820 GEAR RING 1 0 63 030 16241...

Page 193: ...1114 CAM FUEL 1 0 196 070 01023 50612 BOLT SEMS 3 0 005 080 1J050 92330 NUT 1 0 021 090 16241 95230 KEY WOODRUFF 1 0 001 100 16241 16320 STOPPER FUEL C SHAF T 1 0 04 110 01023 50616 BOLT SEMS 2 0 006...

Page 194: ...No Part Number Part Name Qty IC S N Remarks Kg 220 16261 97320 BALL BEARING 1 0 14 230 16271 55410 CIR CLIP GOV SHAFT 1 0 005 240 16241 55554 SCREW SET 1 0 007...

Page 195: ...0 16282 54103 ASSY BOLT ADJUSTING 1 0 01 030 15841 92020 NUT 1 0 004 040 15852 92330 NUT CAP 1 0 005 050 15601 96650 PACKING 2 0 001 060 16221 54420 CAP 1 0 001 070 16241 54122 BOLT ADJUSTING 1 0 005...

Page 196: ...E4B KEA 1 Update Date 03 06 2015 Printing Date 09 03 2016 Interchangeable Not Interchangeable NI New for Old Old for New No Part Number Part Name Qty IC S N Remarks Kg 010 17208 60016 ASSY SOLENOID ST...

Page 197: ...ASSY PUMP INJECTION 1 1 3 050 16040 52092 SHIM INJECTION 1 0 200mm 0 004 050 16040 52112 SHIM INJECTION PUMP 1 0 250mm 0 005 060 16040 52122 SHIM INJECTION PUMP 1 0 300mm 0 006 060 16040 52160 SHIM I...

Page 198: ...1 0 001 050 05411 00420 PIN SPRING 2 0 001 060 16241 94020 WASHER PLAIN 2 0 002 070 16241 92020 NUT 2 0 002 080 16271 56023 COMP LEVER GOVERN OR 1 0 05 090 16271 57720 LEVER ENGINE STOP 1 0 03 100 154...

Page 199: ...No Part Number Part Name Qty IC S N Remarks Kg 220 02056 50060 HEX NUT 3 0 002...

Page 200: ...VER FLOW 1 0 01 045 15841 42520 PIPE FUEL OVER FLOW 1 0 006 050 14971 42750 CLIP PIPE 2 0 001 060 1G677 53903 KIT HOLDER NOZZLE 1 0 152 070 15841 53622 GASKET 4 0 002 075 19077 53650 SEAL HEAT 4 0 002...

Page 201: ...0 037 080 16032 94040 WASHER PLAIN 4 0 002 090 1G677 53612 PIECE NOZZLE 4 0 019 100 16032 98100 ASSY WASHER ADJUST 4 OPTION 0 016 110 16032 98500 WASHER ADJUSTING 4 0 100mm 0 001 110 16032 98510 WASHE...

Page 202: ...98 56010 LEVER ASSY FORK 1 0 257 032 19484 55440 ROLLER 2 0 005 034 16271 56214 LEVER THRUST 1 0 01 040 1G032 56130 LEVER FORK 1 0 08 043 16294 54230 SPRING 1 0 001 045 07715 03205 BALL 5 32 2 0 001 0...

Page 203: ...Old Old for New No Part Number Part Name Qty IC S N Remarks Kg 010 15224 43010 FILTER ASSY FUEL 1 0 56 020 15224 43200 ASSY COVER FILTER 1 0 215 040 15108 43610 JOINT PIPE 1 0 02 050 15108 43780 JOIN...

Page 204: ...3 2016 Interchangeable Not Interchangeable NI New for Old Old for New No Part Number Part Name Qty IC S N Remarks Kg 010 15852 52850 COVER 1 0 05 020 16264 52140 GASKET FUEL PUMP 1 8HZ999 0 001 020 16...

Page 205: ...173 51085 HEX BOLT 1 0 051 050 02176 50100 HEX NUT 1 0 005 060 04011 50100 WASHER PLAIN 1 0 002 070 04512 50100 WASHER SPRING LOCK 1 0 003 090 01023 50616 BOLT SEMS 1 0 006 110 16281 74280 PULLEY FAN...

Page 206: ...No Part Number Part Name Qty IC S N Remarks Kg 240 19872 65840 CONNECTOR 1 0 006 250 19237 65910 TERMINAL 5 0 001...

Page 207: ...0 15881 64800 COVER BEARING 1 0 001 070 16652 64770 BEARING BALL 1 0 045 090 TA043 74030 FRAME DRIVE END 1 1EMZ999 1 275 090 TA043 74032 FRAME DRIVE END 1 1EN0001 1 275 100 16652 64780 BRG BALL 1 1EMZ...

Page 208: ...AD 2 0 005 220 15881 93030 SCREW ROUND HEAD 6 0 003 230 15881 93040 SCREW ROUND HEAD 1 0 003 240 15881 91040 BOLT 3 0 005 250 15881 92020 NUT 2 0 02 260 15881 91050 BOLT 2 0 01 270 14182 92030 NUT 1 0...

Page 209: ...ng Date 09 03 2016 Interchangeable Not Interchangeable NI New for Old Old for New No Part Number Part Name Qty IC S N Remarks Kg 010 37560 63010 ASSY STARTER 1 12V 1 2KW 3 45 020 01123 50830 BOLT SEMS...

Page 210: ...G 1 0 03 060 16285 63040 ASSY CLUTCH 1 0 55 070 16271 63140 PINION BEVEL 1 0 05 080 16285 63030 ASSY HOUSING 1 0 43 090 16611 63020 ASSY SWITCH MAGNETIC 1 0 91 100 11470 63380 ASSY HOLDER BRUSH 1 0 3...

Page 211: ...0 13801 94100 WASHER SPRING 1 0 002 240 16611 92020 NUT HEXAGON 1 0 005 250 15511 96660 O RING 2 0 005 260 16285 63570 PIPE DRAIN 1 0 005 270 16611 63660 CORD STOP SOLENOID 1 0 005 280 16612 63100 BAN...

Page 212: ...METER PLUG V1505 E4B KEA 1 Update Date 03 06 2015 Printing Date 09 03 2016 Interchangeable Not Interchangeable NI New for Old Old for New No Part Number Part Name Qty IC S N Remarks Kg 010 15841 96020...

Page 213: ...30 PLUG 1 0 05 040 16261 96710 GASKET 2 0 002 050 16264 72920 GASKET WATER FLANGE 1 0 001 060 01023 50616 BOLT SEMS 3 0 006 070 01023 50655 BOLT SEMS 1 0 012 080 16241 73350 PIPE WATER RETURN 1 0 015...

Page 214: ...w No Part Number Part Name Qty IC S N Remarks Kg 010 16251 73034 PUMP WATER ASSY 1 0 8 020 16259 73520 FLANGE WATER PUMP 1 0 15 040 1G642 73050 ASSY SEAL MECHANICAL 1 0 03 050 16259 73512 IMPELLER WAT...

Page 215: ...date Date 03 06 2015 Printing Date 09 03 2016 Interchangeable Not Interchangeable NI New for Old Old for New No Part Number Part Name Qty IC S N Remarks Kg 010 17203 72860 PIPE WATER 1 0 16 020 1G680...

Page 216: ...09 03 2016 Printing Date 09 03 2016 Interchangeable Not Interchangeable NI New for Old Old for New No Part Number Part Name Qty IC S N Remarks Kg 010 16292 74110 FAN 1 0 54 020 16241 74250 PULLEY FAN...

Page 217: ...015 050 15261 13980 COLLET VALVE SPRING 8 SET 0 002 060 1C010 13150 SEAL VALVE STEM 8 0 002 070 16241 13280 CAP VALVE 8 0 005 080 16241 14266 SHAFT ROCKER ARM 1 0 22 090 01754 50610 BOLT FLANGE 2 0 00...

Page 218: ...ot Interchangeable NI New for Old Old for New No Part Number Part Name Qty IC S N Remarks Kg 010 16259 11774 ASSY MANIFOLD INLET 1 0 377 020 16241 05550 JOINT BREATHER PIPE 1 0 02 030 16241 11820 GASK...

Page 219: ...9 03 2016 Q TY S No REF No PART No PART NAME A I C REMARKS 010 37560 8851 3 COMP MUFFLER 1 020 37560 1236 0 GASKET EX MANIFOLD 1 030 16271 9201 0 NUT 8 040 1K581 1251 0 STAY MUFFLER FRONT 1 050 37560...

Page 220: ...1 ENGINE 080000 GLOW LAMP AND START SWITCH V1505 E4B KEA 1 PROBST Update Date 09 03 2016 Printing Date 09 03 2016 W26ES00021 W26EK00001 W270001566 KDG GERMANY KDG GERMANY KDG GERMANY 15694 65990 TIMER...

Page 221: ...PARTS V1505 E4B KEA 1 Update Date 03 06 2015 Printing Date 09 03 2016 Interchangeable Not Interchangeable NI New for Old Old for New No Part Number Part Name Qty IC S N Remarks Kg 010 15263 12370 PACK...

Page 222: ...6 2015 Printing Date 09 03 2016 Interchangeable Not Interchangeable NI New for Old Old for New No Part Number Part Name Qty IC S N Remarks Kg 010 1J095 89160 MANUAL OP 1 0 12 020 1J013 89810 STATEMENT...

Page 223: ...020 16394 03313 GASKET CYLINDER HEAD 1 0 2 030 16241 14520 GASKET HEAD COVER 1 0 012 040 16241 11820 GASKET IN MANIFOLD 1 0 01 050 15263 12370 PACKING MUFFLER 1 0 015 060 16299 12360 GASKET EX MANIFO...

Page 224: ...166 020 16252 01630 GASKET OIL PAN 1 0 012 030 16264 04132 GASKET GEAR CASE 1 0 01 040 1J095 04360 GASKET BRG CASE 1 0 006 050 16264 04822 GASKET 1 0 008 060 16261 52140 GASKET FUEL PUMP 1 0 001 070 1...

Page 225: ...1 0 40mm 0 05 030 16292 22310 METAL PIN CRANK 4 STD SET 0 04 030 16292 22972 METAL CRANKPIN 4 0 20mm SET 0 033 030 16292 22982 METAL CRANKPIN 4 0 40mm SET 0 034 040 16292 23483 METAL CRANKSHAFT 3 STD...

Page 226: ...Qty IC S N Remarks Kg 010 1J097 21770 PISTON KIT STD 4 STD 0 658 010 1J097 21790 PISTON KIT 050 4 0 50mm 0 668 020 1J097 21110 PISTON 4 STD 0 414 020 1J097 21910 PISTON 05 4 0 50mm 0 425 030 1J050 21...

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Page 230: ...49 7144 3309 50 info probst handling com 71729 Erdmannhausen Germany Operator _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Device type _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Article No _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ De...

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