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1. Switch the power

OFF

and unplug the power cord.

2. Remove the hood cover, see

"Covers and Panels Replacement" on page 86

, and

left/right Trim Landing covers, see

"Covers and Panels Replacement" on page 86

.

3. Remove the Take-up Roller, see

"Take-up Roller Replacement" on page 178

4. Remove the Drive Roller, see

"Drive Roller Replacement" on page 168

5. Remove the left/right rear deck fastener hardware:

a. Remove the left/right #3 Phillips rear deck fasteners (4x) and washers (4x).

These fasteners attach to the left and right rear deck pivot assemblies. The 1/2"
fastener nuts are press fit into the bottom of the deck pivot housing, be aware
that the nuts can fall from the housing as the bolts are being removed. If this
happens, reinsert the nut into the pivot housing. Retain part(s) and/or fastener
(s) for installation.

b. If the deck is being flipped or replaced, use a plastic putty knife sharp edge to

pry up and remove the pine tree clips (2x). Alternatively you can pop the pine
tree clips from the back side after the deck is removed. Retain part(s) and/or
fastener(s) for installation.

Contact Precor Customer Support at [email protected] or 800.786.8404 with
any questions.

Page 195

6 Replacement Procedures

Running Belt and Deck Replacement Procedure

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Summary of Contents for Experience Series 700 Line

Page 1: ...Service Manual Experience Series 700 line TRM700 16 18 Treadmills ...

Page 2: ...ial Number Label Location 9 Orientation 10 Covers and Panels 10 Tools and Supplies 11 Specification Summary 12 Fastener Torque Specification 12 Calibration Specification 13 Belt Tension Specification 13 Bolt Grade Identification 13 Bolt Grade Markings Chart 14 Parts 14 Lubricants 15 Cleaning Procedure 15 Approved Cleaning Products 15 Cleaning Procedure 16 Power Requirements 16 Contact Precor Custo...

Page 3: ...n 24 Operation Verification Tests 24 Standard Service Menus 28 About 28 Service Menu Access Codes 28 LED Consoles P10 P30 P30i and P31 28 Touchscreen Consoles P62 P80 and P82 29 How to Access the Standard Service Menus 30 P10 P30 P30i and P31 LED consoles 30 P80 touchscreen console 31 P62 and P82 touchscreen consoles 31 Diagnostics menu access 31 Touchscreen Display Calibration shortcut 32 Debug I...

Page 4: ... menu 47 Maintenance menu 1 47 System Settings menu 49 System Tests menu 54 Club Settings 5651565 55 Information Display 65 55 Adjustment Procedures 57 Available Adjustment Procedures 57 Drive Belt Tension and Alignment Adjustment 58 About 58 Specifications 58 Procedure 58 Legacy Frame Drive Belt Tension and Alignment 58 Common Frame Drive Belt Tension and Alignment 61 Running Belt Tension and Tra...

Page 5: ...89 Trim Landing Covers Replacement 91 Trim End Cap Covers Replacement 97 Trim Side Cover Replacement 101 Dash Back Cover Replacement 104 Dash Front Cover Replacement 105 Dash Top and Bottom Cover Replacement 106 Side Arm Upper Lower Covers Replacement 110 Power Cord Replacement 111 About 111 Procedure 111 ON OFF SW Circuit Breaker Replacement 113 About 113 113 Wire Diagram 114 Procedure 114 ASL PC...

Page 6: ...37 MC Fan Connector Definition 137 Drive Belt Replacement 142 About 142 Procedure 142 Legacy Frame Drive Belt Replacement 142 Common Frame Drive Belt Replacement 149 Drive Motor Replacement 154 About 154 Procedure 155 Legacy Frame Drive Motor Replacement 155 Common Frame Drive Motor Replacement 160 Drive Roller Replacement 168 About 168 Procedure 168 Legacy Frame Drive Roller Replacement 168 Conta...

Page 7: ...or Fuse 201 Lift motor cable schematic 202 Procedure 202 Lift Platform Replacement 212 About 212 Procedure 212 Troubleshooting 221 About 221 Introduction to Troubleshooting 221 Basic Troubleshooting Steps 221 Validate the customer reported issue 222 Verify Input Power 222 Verify reproduce the customer issue 223 Verify the Club Settings 223 Verify service bulletin and software update incorporation ...

Page 8: ...SL Light Equipment Location 236 ASL Overview 236 ASL States 237 ASL Settings and Functions 238 System Troubleshooting Procedures 242 Available System Troubleshooting Procedures 242 Tripped Circuit Breaker Troubleshooting 243 Input Power Troubleshooting 247 Console Power Troubleshooting 250 Communications Error Troubleshooting 253 Machine Controls Troubleshooting 255 Auto Stop Troubleshooting 257 E...

Page 9: ...eration 283 What s New 283 Electrical Systems 284 Console Upper PCA board UPCA 284 Base Lower PCA board LPCA 284 COMM Data Cable 285 Active Status Light ASL 285 TRM600 700 800 Common Frame Overview 286 About 286 Ordering Parts 286 Common Frame Drive Roller 287 Common Frame Take up Roller 288 Common Frame Running Deck 290 Landing Trim End Cap Covers 292 Drive Belt Tension Adjustment 292 Dust Guard ...

Page 10: ...iew Diagrams and Parts List 306 Optional PDF version 306 Exploded View Diagram Legacy Frame 307 Parts List Legacy Frame 314 Exploded View Diagram Common Frame 317 Parts List Common Frame 324 Appendix A Edition Information i Edition i Additional Documentation i Copyright i Appendix B Notices and Safety ii Trademarks ii Intellectual Property ii Warranty ii Safety Notices iii Service Safety Guideline...

Page 11: ...is service manual applies to the TRM700 16 18 Experience Series 700 Line treadmills including the 120 VAC1 and 240 VAC models This document contains information required to service repair troubleshoot and maintain the machine base Model TRM700 16 Base Configuration TRM731 TRM700 base with P30 console 0 5 12 mph 0 15 incline TRM761 TRM700 base with P 62 console 0 5 12 mph 0 15 incline TRM781 TRM700...

Page 12: ...nal Legacy frame and new Com mon frame configurations For more detailed information see TRM600 700 800 Common Frame Overview on page 286 Additional Service Documentation and Videos There are additional literature and video resources available that can help you to use ser vice troubleshoot and repair the machine Refer to Product Literature Videos topic l Product Literature Videos on page 299 See Al...

Page 13: ... Parts on page 302 Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 3 1 Introduction Additional Service Documentation and Videos ...

Page 14: ... accessory attachments that are not recommended by the manufacturer Non OEM accessories can cause injuries l Do not stand or climb on the handlebars display enclosure or cover l On a self powered unit it will either be necessary to either equip the unit with the optional external power supply or have an assistant pedal on the unit while voltage measurements are being taken Because of the danger of...

Page 15: ... l During service operations you will be very close to moving machinery and voltage bearing components o Remove jewelry especially from ears and neck o Tie up long hair o Remove neck ties o Do not wear loose clothing See Also Notices and Safety on page ii Safety Notices on page iii Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 5 1 Introduction Servic...

Page 16: ...y feature that shuts off a treadmill that has been abandoned while the belt is running Exclusive of the first sixty seconds after a workout has begun or resumed any 30 second window with no user detected will prompt a 10 second countdown and then a full stop The detection is accomplished through software and is rated to detect persons weighing 50 lbs 22 7kg or greater walking with a normal cadence...

Page 17: ...ller and frame mounts l different take up roller backward compatible replacement part for the legacy frame l different take up roller running belt adjustment mechanism l Added a new drive motor belt adjustment bolt mechanism l Added a redesigned front compartment dust guard for easy drive belt removal l New landing trim and end cap covers Max User Weight Maximum exerciser weight 350 lbs 159 kgs Di...

Page 18: ...l Number Designator Definitions PRODUCT TYPE PRODUCT LINE CONSOLE FEATURE LEVEL TRM treadmill EFX2 elliptical AMT3 AMT UBK4 Upright RBK5 Recumbent SCL StairClimber 8 Experience Premium 7 Experience Stand ard 6 Experience Good 6 Assurance Stand ard 4 Precision Con sumer 2 Energy Consumer 8 P80 P82 6 P62 4 R40 3 P30 P31 2 P20 R20 1 P10 7 EFX Mov Ramp Cnvrt Arms 5 TRM High Speed De cline AMT Moving S...

Page 19: ...month code a 2 digit day built a 2 digit year built and a four digit consecutive daily build number Serial Number Label Location The serial number label is located on the left side of the hood and on the left side of the front frame weldment underneath the hood Note Always use the frame serial number label to verify the machine serial num ber Do not use a label attached to a plastic cover the cove...

Page 20: ...k is referenced to an exerciser standing on the running belt deck facing the console Covers and Panels Covers and Panels Equipment cover and access panel locations Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 10 2 General Information Orientation ...

Page 21: ...ndard straight slot tip screw drive set US and Metric socket set Philips tip screwdriver set Us and Metric wrench set US metric Allen wrench set Cutters 7 16 Allen key socket mounted Rubber mallet Pliers Tape measure Straight edge ruler Inner and outer snap ring pliers Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 11 2 General Information Tools and S...

Page 22: ... 3 4 lengths Specification Summary Fastener Torque Specification System component fastener torque specification System Component Specification RF3 coax connector 2 4 in lbs 0 271 Nm Display mounting fasteners 180 in lbs 20 Nm 1Torque is a measure of the force that can cause an object to rotate about an axis Bolt nut example 5 NM torque is equivalent to 5 newton s of force applied one meter from th...

Page 23: ...kgs Drive Belt Tension Used Belt 1 80 90 lbs 36 41 kgs Drive Motor fasteners 204 in lbs 17 ft lbs 23 N m Ammeraal brand running belt tension gauge percent 3 75 0 75 2 Forbo brand running belt tension gauge percent 3 55 0 55 2 1 New belt tension applies to new belt first time installations Used belt tension applies to reinstalling an existing belt or re tensioning an existing used belt 2 Referenced...

Page 24: ...ays match the replacement bolt grade marking to the removed bolt grade marking Parts Parts IMPORTANT Always purchase OEM replacement parts and hardware from Pre cor If you use parts not approved by Precor you could void the Precor Limited War ranty Use of parts not approved by Precor may cause injury There is a copy of the parts Exploded View Diagram and Parts Identification List included in the P...

Page 25: ...bile One Synthetic grease RED CAUTION Do not apply any lubricants or wax to the deck and belt Do not use Wax Blast silicon sprays or other applied lubricants The use of these lubricants will quickly degrade the low friction surface of the deck Cleaning Procedure Only use the following approved cleaning products and procedures to safely clean and pre vent damage to the machine surfaces Approved Cle...

Page 26: ... 2 Rinse surfaces using a clean lint free cloth dampened with water only 3 Then completely dry with another clean lint free cloth Power Requirements Equipment Power Requirements Electrical Recommendation for 120 V and 240 V Treadmills Note This is a recommendation only NEC National Electric Code guidelines or local region electric codes must be followed The facility must provide a good quality sta...

Page 27: ...uirement For operator safety and to minimize electrostatic discharge conditions have a certified elec trician verify that the AC frame ground continuity to be a low resistance connection to the AC distribution ground bar CAUTION To avoid electrostatic discharge shock make sure that there is AC frame ground continuity Individual branch circuit requirement US and Canada installations Each Precor tre...

Page 28: ...er outlet installed by a qualified electrician Verifying 20 Amp outlet receptacles US and Canadian installations require 20A current rated power outlets You can visually identify a 20A from a 15A rated outlet receptacle by the different style outlet sockets Make sure the facility wall outlets are the 20A style outlet receptacles CAUTION DO NOT use 20A to 15A power cord adapters to plug the equipme...

Page 29: ... be continuously operated to power ON and use the con sole functions l Powered machines The machines internal power supply is used to power the con sole The machine power cord must be plugged in and switched ON to power up and use the console The console power is independent of the machine workout oper ation Contact Precor Customer Support at support precor com or 800 786 8404 with any questions P...

Page 30: ...nput voltage 100v 240v output power rating 60W 12Vdc 5A PVS Display PVS displays use an AC DC power adapter to power the display l On treadmills the PVS display can be plugged into the same individual branch circuit outlet as the treadmill l On self powered equipment up to 10 PVS displays can be connected to the same 20A branch circuit No other devices except PVS displays can be connected to this ...

Page 31: ... 40 dB minimum channel to noise ratio for analog video and a 25 dB for Digital video An RF signal strength of 35 dB can power 17 to 19 consoles connected in series using properly connected splitters tapped to each individual console 1Cable Television aka Community Access Television is a system of transmitting television programming to consumers via radio frequency RF signals transmitted through co...

Page 32: ... Business Suite PBS All communication with Precor servers is currently done via outgoing originating from the console HTTPS sessions The console utilizes NTP3 to set its clock and for syn chronization At no time is Precor connecting to the customers facility network to push any data The console initiates all data requests Equipment Spacing Requirement The minimum side to side spacing between tread...

Page 33: ...Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 23 2 General Information Equipment Spacing Requirement ...

Page 34: ...y 65 scroll to Error Log select OK hardkey to view the Error Log To remove an error code press hold down the QUICK START key until the NO ERRORS message shows l On P62 P80 and P82 touchscreen consoles access the CPA Event Log access the Service menu 51765761 select About CPA Event Log Then select the CLEAR softkey to remove all error codes Console Verification Tests Verify the LED console or touch...

Page 35: ...SPEED motion control from minimum to maximum range while veri fying the machine operation l Make sure that the console SPEED paddle control operation is smooth and working correctly l Verify that the running belt can reach the maximum speed and then returns to the minimum speed level l Make sure that the running belt speed change is smooth and that there are no unusual noises l Verify that the con...

Page 36: ...d to the runner 4 Make sure that the lanyard clip is properly stowed The lanyard string is looped with the clip attached near the ESTOP cover to hold in place freely hanging from the ESTOP switch cover Do NOT wind the lanyard string and clip around the handlebars see ESTOP TEST video ESTOP TEST Heart Rate Monitor Test Verify both the Handheld Handlebar Heart Rate HHHR2 and wireless HR3 monitor ope...

Page 37: ...e machine is setting level and stable machine leveling procedure 3 Make sure that any external power cords or interface cables are properly routed connected and safe from being damaged 4 On successful completion of all verification tests return to service 1ANT pronounced ant plus is a wireless protocol for monitoring sensor data such as a person s heart rate or a bicycle s tire pressure Contact Pr...

Page 38: ...ice technicians The Service Settings menu provides access to all available equipment service menus used by ser vice technicians to service and maintain the equipment l Club Settings 5651565 intended for club operators The Club Settings menu is a subset of service menus used by club operators to manage configure and maintain the equipment To access the Standard Service Menus 1 Press a specific sequ...

Page 39: ...ailable equipment service menus used to service con figure test and maintain the equip ment including the legacy Information Display Club Settings and Hardware Validation Dia gnostic Tests menus 5651565 Club Settings Club Settings access code is a sub set of service menus directed toward club operation used by club operators to manage configure and maintain the equipment Note Service access code 6...

Page 40: ...ollowing instructions to access the standard service menu Steps P10 P30 P31 consoles Press the PAUSE hardkey and immediately use the keypad to type in the access code Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 30 4 Standard Service Menus How to Access the Standard Service Menus ...

Page 41: ...e Welcome home page 2 Press and hold the Pause key while pressing CH up VOL down VOL up CH down 3 Use the touch keypad to type in the service access code P62 and P82 touchscreen consoles Diagnostics menu access Have the service access code ready and then use the following instructions to access the standard service menu Contact Precor Customer Support at support precor com or 800 786 8404 with any...

Page 42: ...wn CH up 3 At the Sign In screen type in the service access code Touchscreen Display Calibration shortcut Console shortcut to access the Touchscreen Calibration test Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 32 4 Standard Service Menus How to Access the Standard Service Menus ...

Page 43: ...nsert a USB1 flash drive into the Chin USB port 3 Press and hold the VOL up hardkey while pressing CH up CH down CH down CH up 4 Wait for the download to finish and then remove the USB drive 1Short for Universal Serial Bus is an industry standard developed in the mid 1990s that defines the cables connectors and communications protocols used in a bus for connection communication and power supply be...

Page 44: ... drive until the Report was successful mes sage is shown approx 1 min Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 34 4 Standard Service Menus How to Access the Standard Service Menus ...

Page 45: ...uck Key mes sage when there are no logged errors Numeric Keypad Use to type in numeric inputs e g access codes P30i consoles Available exclusively on the 700 Line Treadmill the P30i Interval Console is an easy to use console that facilitates interval training with one touch speed and incline keys CONSOLE KEY FUNCTION DESCRIPTION SPEED 1 2 DWN UP US std SPEED 2 4 DWN UP metric Use the SPEED numeric...

Page 46: ...ng the BACK softkey to exit the service software PAUSE hardkey Stop a running diagnostic test P62 touchscreen consoles The P62 console uses a combination of touchscreen softkeys icons and keypad hardkeys to select and navigate thru the service and diagnostics menus The P62 uses the BACK keypad button to return to the previous menu and the PAUSE hardkey to stop a running dia gnostic test Follow the...

Page 47: ...u Access code 51765761 Hardware Validation Tests The Hardware Validation menu provides a set of automated hardware diagnostic tests and calibration procedures used to troubleshoot calibrate and verify machine operation The diagnostic tests are customized for the particular equipment type and console configuration DIAGNOSTIC TEST TEST DESCRIPTION DISPLAY TEST Tests the console LEDs Successively pre...

Page 48: ... Fault condition Hold the Quick Start hardkey to reset Machines without ASL functionality 2 Used as an ON OFF light BELT SPEED TEST menu MACHINE TEST BELT SPEED TEST Tests belt operating condition in 0 1 speed increments Test parameters AMPS IN Treadmill input Current VOLTS IN Treadmill input Voltage VBUSS Treadmill internal buss Voltage AMPS MTR Current supplied to the drive motor AUTO STOP TEST ...

Page 49: ...n the EFX600 series or TRM600 series products Club Settings Menu 5651565 Service Access Code 5651565 see Service Menu Access Codes on page 28 Used to customize the equipment user interface localization Workouts configuration and maintenance default settings menu Club Settings 51765761 DIAGS CLUB SETTINGS 1analog to digital converter 2Upper PCA board 3Lower Printed Circuit Assembly board also refer...

Page 50: ...sec SET COOL DOWN TIME Sets the amount of time that a cool down period will occur at the end of every workout Factory default is 5 minutes Settable in 1 minute increments Range 1 to 5 min Default 5 min SET METRICS DEFAULT Sets a metric that may be of specific importance to the specific facility or fitness trainer The selected metric will scroll across the screen at regular intervals during the wor...

Page 51: ...oles Information Display 65 Service Access Code 65 see Service Menu Access Codes on page 28 Provides the equipment usage hardware software error code and maintenance inform ation INFORMATION DISPLAY DESCRIPTION ODOMETER The total number of accumulated miles on the unit This value is stored in the upper PCA3 in the console so if the PCA is replaced the accumulated miles would start again from 0 HOU...

Page 52: ...he condition of the running belt and when the belt needs to be replaced Belt Maintenance provides the averaged input current values at 6 8 and 10 mph across 50 workouts Meas urements are only taken when AutoStop is ON and the incline is set to 0 BELT HOURS belt usage hours AV AMP 6MPH averaged current a 6 mph AV AMP 8MPH averaged current a 8 mph AV AMP 10MPH averaged current a 10 mph Belt conditio...

Page 53: ...sing ASL light indicating it s time for belt cleaning maintenance The maintenance counter and ASL light is reset as fol lows P10 P30 console 1 Select Treadmill Maintenance 2 Press and hold QUICKSTART until 1000 Miles is dis played The ASL light is also reset 3 Exit the menu by pressing BACK or PAUSE RESET P62 P80 and P82 consoles The maintenance reminder counter reset Maintenance Due parameter is ...

Page 54: ... menu Settings Equipment Usage Machine workout usage information total workout time dis tance last work start stop times on page 47 1 menu Settings Maintenance ASL equipped products only Provides the machine maintenance and operating ASL status information on page 49 menu Settings System Settings Provides settings to configure the console and machine Also includes the service diagnostic tests Soft...

Page 55: ...lable Updates Select Available Updates to view select and upload the soft ware see How to Update the console operating system soft ware 1 Not included on elliptical or treadmill products that do not have the maintenance and ASL features Not included on the EFX600 series the TRM600 series or the TRM800 10 TRM10 GEN06 series products About menu About menu menu Service Setting menu 51765761 Settings ...

Page 56: ...Console System Operating software version Select to show the component system software versions including the CPA Soft ware LPCA Qt App Boot Kernel and File System software ver sions Heartbeat Interval menu About Heartbeat Interval OEM use only Wired MAC Address menu About Wired MAC Address Wired LAN1 MAC address WI FI MAC Address menu About Wi Fi MAC Address Wireless Wi Fi MAC address Network Tim...

Page 57: ... workout distance Cumulative Workout Sessions menu Equipment Usage Cumulative Workout Sessions Machine total number of workout sessions Last Workout Start Timestamp menu Equipment Usage Last Workout Start Timestamp The most recent workout start time Last Workout End Timestamp menu Equipment Usage Last Workout End Timestamp The most recent workout end time Maintenance menu 1 Menu Service menu 51765...

Page 58: ...there is a problem with the running belt deck and requires servicing or replacement Important Reset the Belt Rating after replacing with a new run ning belt and deck select Replace Next Maintenance Due 1 menu Maintenance Next Maintenance Due Provides machine next maintenance due remaining mileage or hours Perform preventative maintenance when the main tenance counter reaches 0 Important Reset the ...

Page 59: ...o not have the maintenance and ASL features Not included on the EFX600 series the TRM600 series or the TRM800 10 TRM10 GEN06 series products System Settings menu menu Service menu 51765761 Settings System Settings Provides settings to configure the console and machine Also includes the service dia gnostic tests SYSTEM SETTINGS MENU DESCRIPTION System Tests menu menu System Settings System Tests Ma...

Page 60: ...s Display Console default display configuration settings language units standby delay browser and news reader on off Default Language menu System Settings Display Default Language Default English Specifies the default language Measurement Units menu System Settings Display Measurement Units Range US Standard Metric Default US Standard Specifies the default measurement units Standby Mode Delay menu...

Page 61: ...l menu System Settings TV Settings Skip Encrypted Channels Default ON Skips over encrypted channels Analog Channels Aspect Ratio menu System Settings TV Settings Analog Channels Aspect Ratio Range 4 3 16 9 Select the analog channel aspect ratio Extensive Scan menu System Settings TV Settings Extensive Scan Default OFF Searches all available channel sources Closed Captioning menu System Settings TV...

Page 62: ...Maximum Pause menu System Settings Workout Limits Maximum Pause Range 1 to 300 sec Default 30 sec Sets how long the equipment remains in a paused banner dur ing a workout before resetting Summary Time Out menu System Settings Workout Limits Summary Time Out Sets the time to view the Workout Summary data Range 1 to 120 sec Default 60 sec Maximum Speed menu System Settings Workout Limits Maximum Spe...

Page 63: ...egister console and equipment with Precor Preva Busi ness Suite PBS Required information to register the equipment l Location code l Precor technician account name and password l Serial number from the base l Friendly name assigned to the equipment by the facility Example Equipment Type Floor Row Number To complete registration for Preva networked facilities 1 Enter the Preva server name na preva ...

Page 64: ...ion potentiometer A D number SEC UP DWN command response delay between the UPCA and LPCA Glitches Momentary failures in the A D potentiometer output If there are more than 50 Glitches the lift motor should be replaced USB Test menu System Tests USB Test List the active USB ports Touchscreen Test menu System Tests Touchscreen Test Verify touchscreen display Touchscreen Cal ibration menu System Test...

Page 65: ...is used localize the con sole user interface language measurement units etc customize the equipment workout parameters workout times and limits and to help manage equipment service Club Settings Menus l About menu see About menu on page 45 l Equipment Usage menu see on page 47 l Maintenance menu 1 see on page 47 l System Settings menu see on page 49 l No Available Updates see No Available Updates ...

Page 66: ...5 l Equipment Usage menu see on page 47 l Maintenance menu see on page 47 Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 56 4 Standard Service Menus Touchscreen Console Standard Service Menus ...

Page 67: ...points to a particular component and after a major component is removed replaced Available Adjustment Procedures Drive Belt Tension and Alignment Adjustment on the next page Running Belt Tension and Tracking Adjustment on page 67 Lift Motor Calibration on page 75 Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 57 5 Adjustment Procedures Available Adjus...

Page 68: ...ive Belt Tension New 1 110 lbs 10 50 kgs 4 5 100 120 lbs 45 54 kgs Used 1 85 lbs 5 39 kgs 2 80 90 lbs 36 41 kgs 1 New belt tension applies to new belt first time installations Used belt tension applies to reinstalling an existing belt or re tensioning an existing used belt Procedure There is a replacement procedure for the legacy frame and common frame configurations l Legacy Frame see Legacy Fram...

Page 69: ...ve belt moves several rotations around the drive roller and drive motor pulleys Verify that the drive belt is cor rectly seated in the drive motor and drive roller pulley groves Then remeasure the drive belt to frame rail distances and verify that the drive belt remains aligned If not repeat procedure until the drive belt is properly aligned Drive belt tension adjustment 1 Switch the input power O...

Page 70: ...or pulley and the other hand to walk the belt off the motor drive pulley 5 Loosen the four 1 2 hex Drive Motor mount fasteners Then slide the motor position either forward or rearward as needed to adjust the tension to the calibration tension specification Only make small incremental changes in the motor position per adjust ment to prevent over tensioning the belt Belt Condition Calibration Belt T...

Page 71: ...power OFF and unplug the power cord 12 Repeat the belt tension measurement and verify that the tension remains within the drive belt tension specification If not within specification repeat the drive belt tension adjustment procedure until the drive belt is within specification Belt Condition Drive Belt Tension New 100 120 lbs 45 54 kgs Used 80 90 lbs 36 41 kgs 13 Verify that the drive belt alignm...

Page 72: ...e drive belt on the drive motor pulley to the left or right as needed to adjust the belt to frame rail distance to match the drive roller pulley distance b Move the motor flywheel to so that the drive belt moves several rotations around the drive roller and drive motor pulleys Verify that the drive belt is cor rectly seated in the drive motor and drive roller pulley groves Then remeasure the drive...

Page 73: ...ension specification verify the machine operation and return to service see Operation Verification on page 24 Belt Condition Drive Belt Tension New 100 120 lbs 45 54 kgs Used 80 90 lbs 36 41 kgs 6 Place the belt tension gauge onto the Drive Belt mid distance between the drive motor and drive roller pulleys Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Pag...

Page 74: ...loosen the four Drive Motor mount bolts enough so that the motor can slide forward and or rearward in the mounting tray Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 64 5 Adjustment Procedures Drive Belt Tension and Alignment Adjustment ...

Page 75: ...anism 8 Remove the tension gauge 9 Fully tighten the four 1 2 hex head motor mount bolts and torque to specification 204 in lbs 17 ft lbs 23 N m 10 Switch the input power ON 11 Select QUICKSTART and operate the treadmill at 3 mph 5 kph for 1 minute 12 Stop the workout and switch the input power OFF 13 Remeasure the belt tension and verify that the tension remained within specification If not withi...

Page 76: ...Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 66 5 Adjustment Procedures Drive Belt Tension and Alignment Adjustment ...

Page 77: ...19 see TRM600 700 800 Common Frame Overview on page 286 Even though the take up roller mount ing adjustment mechanisms are different the same common running belt tension adjust ment procedure is used Any minor procedural steps that are unique to a specific frame will be identified as such Videos RUNNING BELT ALIGNMENT PROCEDURE Tools QTY TOOL 1 5 16 Hex Key Socket and Ratchet 2 Belt Tension Gauge1...

Page 78: ... turn incre ments Review entire procedure before starting 1 Clean the running belt and deck see Running Belt and Deck Cleaning Procedure on page 280 2 Switch the power OFF and unplug1 the power cord 3 Remove the front hood see Covers and Panels Replacement on page 86 4 Remove the left and right trim landing covers see Covers and Panels Replacement on page 86 5 Legacy frame configuration Make sure ...

Page 79: ...op do not remove the bolts Note It is not necessary to remove the adjustment bolts Loosen bolts until all ten sion is removed from the belt and stop If the bolt was removed remove the trim end cap cover and reinstall the bolt CAUTION Only use hand tools to adjust tension Power tools can easily over and or under tension causing damage to the belt and or tension hardware mech anism Contact Precor Cu...

Page 80: ...position 8 Center and square the belt between the Drive and Take up rollers A properly centered belt does not mean that the belt is perfectly centered on the deck and rollers It is a belt that tracks steady and does not touch or rub the landing trim or any other frame or hardware parts Always attempt to position the belt as close as pos sible to the center of the deck and rollers Contact Precor Cu...

Page 81: ... outer gauge dial face to fine adjust the needle to precisely 3 0 0 0 Note Setting the gauge to a 3 0 reference value centers the gauge head travel allowing movement without impeding travel 12 Tension the belt to OEM specification a First remove the belt slack by alternately tightening the right and left 5 16 hex key belt tension adjustment bolts to the point where the belt tension just starts to ...

Page 82: ...t side tension in increments of 0 2 0 2 gauge divisions until the man ufacturer tension specification is reached Running Belt Brand Specification Ammeraal brand running belt tension PPP000000303765103 3 75 0 75 Forbo brand running belt tension PPP000000302449101 or PPP000000036355141 3 55 0 55 Notes Referenced to gauge reading 3 0 0 0 13 Remove the tension gauges Contact Precor Customer Support at...

Page 83: ...he right tension adjustment bolt to center the belt tracking Only use the right tension adjustment bolt to adjust the tracking as follows a Belt drifts right Slowly turn the right side tension adjustment bolt clockwise in turn incre ments until the drifting stops You may need to recenter the belt by carefully bumping the belt to the left b Belt drifts left Slowly turn the right side tension adjust...

Page 84: ...e adjust the two rear leveling feet as necessary Note An unlevel unstable treadmill can cause tracking issues with use 6 Replace the left right trim landing covers see Covers and Panels Replacement on page 86 7 Replace the hood see Covers and Panels Replacement on page 86 8 Verify treadmill operation see Operation Verification on page 24 and return to ser vice Contact Precor Customer Support at su...

Page 85: ...ne level 0 Procedure Review entire procedure before starting 1 Remove the Hood cover see Hood Cover Replacement on page 88 2 Prepare the treadmill for service Choose one of two methods to access the lift exten sion tube and jackscrew components 1 front access by raising and blocking the frame or side access by laying the treadmill on its side Review each method and use the method that best fits yo...

Page 86: ...he power cord 5 Measure the lift motor calibration distance between the top of the extension tube nut and the bottom of the lift motor actuator jackscrew housing Verify that the distance is within the specified limits 1 1 8 in 1 3 16 in 2 8 cm 3 0 cm incline level set to 0 a If the distance is within the specified limit calibration is not required Go to Oper ation Verification see Operation Verifi...

Page 87: ...e lift platform weldment mounting bracket by removing the hitch pin and clevis pin Retain part s and or fastener s for installation Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 77 5 Adjustment Procedures Lift Motor Calibration ...

Page 88: ...tween the top of the extension tube nut and the bottom of the lift motor actuator housing Make sure the calibration distance is within the specification limit 1 1 8 in 1 3 16 in 2 8 cm 3 0 cm Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 78 5 Adjustment Procedures Lift Motor Calibration ...

Page 89: ...position making sure the treadmill is stable and set ting level on the floor see either the Side access on page 82 or the Front access on the next page 10 Reinstall the hood 11 Connect the power cord and switch the power ON 12 Verify incline operation from the minimum to maximum levels Verify that the incline reaches maximum and minimum levels and the up down movement is smooth Verify that there a...

Page 90: ...the treadmill on its side Review each method and use the method that best fits your particular circumstances l Front access below recommended l Side access on page 82 Front access This method accesses the lift platform assembly and connected hardware from the front of the treadmill by raising and supporting the treadmill front frame weldment Contact Precor Customer Support at support precor com or...

Page 91: ...ng the incline level to 0 Incline level 0 is also the lift motor calibration reference incline level IMPORTANT It is important to set the incline level to 0 calibration ref level before switching the power OFF 5 Switch the power OFF and unplug1 the power cord Removing supports and lowering the treadmill 6 Connect the power cord and switch the power ON Be aware that switching the power ON will caus...

Page 92: ... 0 the incline level Home position Incline level 0 is also the lift motor calibration ref erence incline level IMPORTANT It is important to set the incline level to 0 calibration ref level before switching the power OFF 2 Switch the power OFF and unplug the power cord Move the power cord so it will not be damaged as the treadmill is laying on its side 3 If not already removed remove the Hood cover...

Page 93: ... the upright position 3 Tip the treadmill to the upright position while being careful to not damage or break off the rear leveling foot You can use soft blocking material next to the leveling foot to support the frame weight as the treadmill is being tipped over CAUTION Protect the leveling feet from damage while tipping the treadmill to the upright position See Also Lift Motor Replacement on page...

Page 94: ...Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 84 5 Adjustment Procedures Lift Motor Calibration ...

Page 95: ...witch Replacement on page 122 Motor Controller MC Replacement on page 123 Motor Controller Fan Replacement on page 137 Drive Belt Replacement on page 142 Drive Motor Replacement on page 154 Drive Roller Replacement on page 168 Take up Roller Replacement on page 178 Running Belt and Deck Replacement Procedure on page 188 Lift Motor Replacement on page 201 Lift Platform Replacement on page 212 Conta...

Page 96: ...rim Landing Covers Replacement on page 91 Trim End Cap Covers Trim End Cap Covers Replacement on page 97 Trim Side Covers Trim Side Cover Replacement on page 101 Dash Back Cover Dash Back Cover Replacement on page 104 Dash Front Cover Dash Front Cover Replacement on page 105 Dash Top Cover Dash Top and Bottom Replacement on 1Treadmill Contact Precor Customer Support at support precor com or 800 78...

Page 97: ...6 Side Arm Upper Covers Side Arm Upper Lower Covers Replacement on page 110 Side Arm Lower Covers Side Arm Upper Lower Covers Replacement on page 110 Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 87 6 Replacement Procedures Covers and Panels Replacement ...

Page 98: ...treadmill through the targa uprights to remove Installation Instructions 1 Position the hood cover over the front motor compartment by sliding the hood front through the targa uprights from the back towards the front Grasp the bottom edge of the hood cover and pull outwards while pressing down on the cover top at the front and back to snap the tab clip fasteners into place 2 Secure the hood cover ...

Page 99: ...steners Pull down and away from the frame rail to release tab clips and remove the cover 3 Repeat procedure for both left and right covers Installation Instructions Repeat procedure for both the left and right covers 1 Position the hood transition cover top flange under the targa upright and press to lock tab clips in place Secure using the two 3 Phillips fasteners and fully tighten Contact Precor...

Page 100: ...t and right covers 3 Replace the hood cover see Hood Cover Replacement on page 88 Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 90 6 Replacement Procedures Covers and Panels Replacement ...

Page 101: ...t Trim End Cap left Trim End Cap right Removal Instructions The same procedure applies to both the left and right trim landing covers 1 Remove the hood cover see Hood Cover Replacement on page 88 Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 91 6 Replacement Procedures Covers and Panels Replacement ...

Page 102: ... trim end cap will need to be removed to reinstall the keeper block 2 Grab the outer edge and the inside edge at the rear of the trim landing cover see fig ure lift point and lift up to release the rear tab clip Continue to slide the cover rear ward to remove It requires a strong pull to unsnap and release the cover rear tab clip 3 Repeat the same process to remove both the left and right trim lan...

Page 103: ... the rear tab clip by fully tightening the 2 Phillips keeper block fastener 4 Secure the front of the trim landing cover using the 3 Phillips screw washer and bushing fastener hardware Fully tighten the fastener 5 Repeat installation procedure for both the left and right trim landing covers 6 Reinstall the hood cover see Hood Cover Replacement on page 88 Common Frame Models Contact Precor Customer...

Page 104: ...rim landing covers 1 Remove the hood cover see Hood Cover Replacement on page 88 2 Remove the trim landing cover 3 Phillips screw washer and bushing fastener hard ware missing or bad snippet Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 94 6 Replacement Procedures Covers and Panels Replacement ...

Page 105: ...4 Repeat the same process to remove the left and right trim landing covers Installation Instructions Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 95 6 Replacement Procedures Covers and Panels Replacement ...

Page 106: ...anding mounting clips 2 Secure the trim landing cover using the 3 Phillips screw washer and bushing Fully tighten the screw 3 Repeat installation procedure for both the left and right trim landing covers 4 Reinstall the hood cover see Hood Cover Replacement on page 88 Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 96 6 Replacement Procedures Covers an...

Page 107: ...nt on page 88 2 Remove the left and right trim landing covers see Covers and Panels Replacement on page 86 3 Remove the three 3 Phillips left and right trim end cap cover fastener screws One fastener on the top one fastener on the end and one fastener on the bottom Retain part s and or fastener s for installation Contact Precor Customer Support at support precor com or 800 786 8404 with any questi...

Page 108: ...ress to lock cover tabs in place Secure using the three 3 Phillips screw fasteners One fastener on the top one fastener on the end and one fastener on the bottom 2 Repeat the same installation procedure to install both the left and right trim end cap covers 3 Reinstall the left and right trim landing covers see Covers and Panels Replacement on page 86 4 Reinstall the hood cover see Hood Cover Repl...

Page 109: ...r screws One screw on the top and one screw on the back of the cover Then slide the cover rearward to remove missing or bad snippet TIP Use a short stub 3 Phillips screwdriver to remove the bottom end cap fastener 4 Repeat the same removal procedure to remove both the left or right trim end cap cov ers Installation Instructions Repeat procedure for both the left and right covers Contact Precor Cus...

Page 110: ...back cover see Covers and Panels Replacement on page 86 2 Remove the console refer to the treadmill assembly guide on precor com 3 Remove the four 3 Phillips screw fasteners and remove the front cover miss ing or bad snippet 8 Reinstall the left and right trim landing covers see Trim Landing Cover Replacement 9 Reinstall the hood cover see Hood Cover Replacement on page 88 Contact Precor Customer ...

Page 111: ...emove the trim end cap covers see Trim End Cap Covers Replacement on page 97 4 Remove the hood transition cover see Covers and Panels Replacement on page 86 5 Starting from the front moving reward use a standard flat blade screwdriver to release unsnap the top of the trim side cover from five anchor mount clips Hold cover while releasing the upper anchor bracket clips and then pull down and away C...

Page 112: ...ached at all five anchor mounts 2 Next use the palm of your hand to strike the top of the cover at each of the five anchor mounts to engage and lock the cover in place Make sure that the trim side cover is securely attached at each of the five anchor mounts 3 Reinstall the hood transition cover see Covers and Panels Replacement on page 86 4 Reinstall the trim end cap covers see Trim End Cap Covers...

Page 113: ...d Panels Replacement on page 86 6 Reinstall the hood cover see Hood Cover Replacement on page 88 Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 103 6 Replacement Procedures Covers and Panels Replacement ...

Page 114: ...ully hold the cover from falling while removing the fasteners Retain part s and or fastener s for installation Installation Instructions 1 Reinstall and hold the back cover into position Then install the top four 3 Phillips screws first followed by the remaining three bottom screws Fully tighten all fasteners Contact Precor Customer Support at support precor com or 800 786 8404 with any questions ...

Page 115: ... fastener s for installation Installation Instructions 1 Reinstall front cover and secure using the four 3 Phillips screw fasteners 2 Reinstall the console refer to the treadmill assembly guide on precor com 3 Reinstall the back cover and secure using the seven 3 screw fasteners see Covers and Panels Replacement on page 86 4 Operate the treadmill and verify the console and machine operation Contac...

Page 116: ...astener s for installation 2 Carefully flip the dash top cover over and remove the four 2 Philips emergency stop switch E Stop fasteners Carefully lay the E Stop switch on the HHHR 1 assy bracket and remove the dash top cover Retain part s and or fastener s for installation 1Handheld Handlebar Heart Rate Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page ...

Page 117: ... cover from between the dash assembly weldment cross member and HHHR bar Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 107 6 Replacement Procedures Covers and Panels Replacement ...

Page 118: ...sh bottom cover into position between the dash assembly weldment cross member and HHHR bar Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 108 6 Replacement Procedures Covers and Panels Replacement ...

Page 119: ... onto the dash bottom cover and secure using the two 3 Phillips fasteners Make sure the interface cable is routed correctly and not pinched Make sure that the stop safety clip lanyard is correctly positioned in the cover cut out is not pinched and freely moves when pulled and retracted Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 109 6 Replacement P...

Page 120: ...e the one 3 Phillips screw from the upper side arm cover Pull the cover up and forward to remove Retain part s and or fastener s for installation Installation Instructions Repeat procedure for both the left and right upper and lower side arm covers 1 Position the upper side arm cover onto the side arm weldment and press to lock the tab clips in place Secure using the one 3 Phillips screw 2 Positio...

Page 121: ...nplug1 the power cord TIP For easier access raise the incline to maximum before removing input power Access the service Hardware Validation 51765761 and use the CROSSRAMP INCLINE Test to raise the incline and then remove power 1Disconnect a device power cord plug or cable connector from the power receptacle or out let Contact Precor Customer Support at support precor com or 800 786 8404 with any q...

Page 122: ...er cord socket into the Power Entry Assembly AC1 input power connector 2 Position power cord cable clamp over the power cord socket and fully tighten the clamp fasteners 3 Reinstall the hood cover see Hood Cover Replacement on page 88 4 Connect the power cord and switch the ON OFF circuit breaker ON 5 Do the Operation Verification tests see Operation Verification on page 24 and return to service 1...

Page 123: ...ASL1 PCA2 board The Power Entry Assembly Bracket must be removed to access these components ID Description Power Entry Assembly Bracket Power Cord Inlet Assy ON OFF SW Circuit Breaker ASL PCA Board 1Active Status Light Service and maintenance status light 2Printed circuit assembly generally referred to as either an upper PCA or lower PCA Contact Precor Customer Support at support precor com or 800...

Page 124: ...embly wire diagram Procedure Review entire procedure before starting Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 114 6 Replacement Procedures ON OFF SW Circuit Breaker Replacement ...

Page 125: ...e incline to maximum before removing power Access the service Hardware Validation 51765761 and use the CROSSRAMP INCLINE Test to raise the incline and then remove power 1Disconnect a device power cord plug or cable connector from the power receptacle or out let Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 115 6 Replacement Procedures ON OFF SW Circu...

Page 126: ...stall the ON OFF SW Circuit Breaker and secure using the two 2 Phillips fasteners 2 Reconnect the two brown input power wires or two brown and two blue for the 240 Vac option on the ON OFF SW Circuit Breaker see on page 113 3 Reinstall the Power Entry Assembly bracket and secure using the four 3 Phillips fasteners Make sure that the wire cables are not pinched or damaged during install ation 4 Rei...

Page 127: ...ry Assembly Bracket must be removed to access these components ID Description Power Entry Assembly Bracket Power Cord Inlet Assy ON OFF SW Circuit Breaker ASL PCA Board Wire Diagram Power Entry Assembly wire diagram 1Active Status Light Service and maintenance status light 2Printed circuit assembly generally referred to as either an upper PCA or lower PCA Contact Precor Customer Support at support...

Page 128: ...Procedure Review entire procedure before starting Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 118 6 Replacement Procedures ASL PCA Replacement ...

Page 129: ... raise the incline to maximum before removing power Access the service Hardware Validation 51765761 and use the CROSSRAMP INCLINE Test to raise the incline and then remove power 1Disconnect a device power cord plug or cable connector from the power receptacle or out let Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 119 6 Replacement Procedures ASL PC...

Page 130: ...erface cable RJ11 connector see Wire Diagram on page 117 5 Remove the ASL PCA Bracket by pressing the inner and outer tab clips on the bot tom underside of the Power Entry Assembly Bracket while lifting the ASL bracket 6 Unsnap the ASL PCA board from the ASL PCA Bracket by pressing the outer tab clip to remove Installation Instructions Contact Precor Customer Support at support precor com or 800 7...

Page 131: ... wire cables are not pinched or damaged during install ation 5 Reinstall the hood cover see Hood Cover Replacement on page 88 6 Connect the power cord and switch the ON OFF circuit breaker ON 7 Verify the ASL light operation a Verify that the ASL light is Solid Blue If the ALS light is Pulsing Blue Pulsing Yellow or Solid Yellow resolve the issue and reset the ASL to Solid Blue 8 Do the Operation ...

Page 132: ...dures 1 The removal and installation procedures are included in the Dash Top and Bottom Cover Removal Installation procedure see Dash Top and Bottom Replacement on page 106 2 Verify operation and return to service see Operation Verification Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 122 6 Replacement Procedures E Stop Emergency Switch Replacement ...

Page 133: ...s yellow and the TRM800 label is silver ID Description Motor Controller MC TRM600 MC product label color Orange TRM700 MC product label color Yellow TRM800 MC product label color Silver Lift Motor Drive Motor Line Filter Power Entry Assy Module 1Motor controller motor controller unit or motor controller module used on treadmills con tains the LPCA and motor controller functionality Contact Precor ...

Page 134: ...MC Wire Diagram Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 124 6 Replacement Procedures Motor Controller MC Replacement ...

Page 135: ...C interface input output connectors are located on the front and back sides of the MC housing Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 125 6 Replacement Procedures Motor Controller MC Replacement ...

Page 136: ...Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 126 6 Replacement Procedures Motor Controller MC Replacement ...

Page 137: ... RXD DATA INPUT 7 DIGITAL GROUND 8 E STOP3 DBR4 1 DYNAMIC BRAKE RESISTOR SENSE 1 THERMAL RESISTOR SENSE 1connector 2Alternating Current electric current which periodically reverses direction between positive and negative polarity 3Emergency Stop Safety clip and lanyard attached to the stop switch to immediately turn off power bringing the treadmill to a stop 4treadmill dynamic break resistor Conta...

Page 138: ...H SENSE 2 THERMAL SWITCH SENSE LIFT LIFT MOTOR PWR OUT CONTROL 1 BLK POTENTIOMETER 2 RED POTENTIOMETER 3 NC 4 WHITE MOTOR COMMON 5 WHITE POTENTIOMETER WIPER 6 NC 7 RED MOTOR 1connector 2Active Status Light Service and maintenance status light 3Printed circuit assembly generally referred to as either an upper PCA or lower PCA Contact Precor Customer Support at support precor com or 800 786 8404 wit...

Page 139: ... function 1connector 2Ground Effects Impact Control System Patented treadmill design that out performs a nat ural running surface absorbs high impact movement reduces joint stress and minimizes fatigue and supports a solid and controlled push off Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 129 6 Replacement Procedures Motor Controller MC Replacemen...

Page 140: ...C Fan replacement see Motor Controller Fan Replacement on page 137 Component PIN Description Fan motor 1 Black 24V GND 2 Yellow Fault signal 3 Red 24 Vdc Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 130 6 Replacement Procedures Motor Controller MC Replacement ...

Page 141: ...on page 230 and the Error Code Troubleshooting Guide To reset the MC status light first repair the error condition and then clear the error log Recycle power and verify that the MC light has returned to green The TRM600 and P31 console do not support the MC status light 1Touchscreen console Control Processing Assembly Contact Precor Customer Support at support precor com or 800 786 8404 with any q...

Page 142: ...roximately 4 full turns Slide the MC base to the left to free the base from the two right side mounting bolts Retain part s and or fastener s for installation 4 Carefully raise the front and rear of the MC as needed to disconnect the attached I O2 1Disconnect a device power cord plug or cable connector from the power receptacle or out let 2Input and Output Interface Contact Precor Customer Support...

Page 143: ...cts have an application of dielectric grease to ensure proper electrical contact Do not wipe off clean or remove the dielectric grease When reconnecting apply dielectric grease as needed Note The COMM connector contacts have an application of dielectric grease to ensure proper electrical contact Do not wipe off clean or remove the dielectric grease Installation Instructions Contact Precor Customer...

Page 144: ...ors before installing the MC into the mounting bolts Make sure the I O cable connectors have the correct orientation and alignment before inserting into the MC I O port MC FRONT side I O Cable Connections MC REAR side I O Cable Connections INPUT Input line power cable MOTOR Drive motor AC power out cable COMM Comm Data cable LIFT Lift motor power out control cable MTH Drive motor thermal sw cable ...

Page 145: ...e two right side fasteners and fully tighten all four fasteners 4 Make sure that the interface cables are correctly routed and secured to the frame cable clamps Verify that all MC cable connections remain properly connected that the cables have freedom of movement and are not stretched to tight and that the cables are clear of any frame or component edges that could pinch chafe or oth erwise damag...

Page 146: ... Reset the ASL status light Access the service Settings menu 51765761 select Maintenance Operating Condition Reset softkey to reset the ASL Verify the following Maintenance menu parameters l Recommended Action None l Operating Condition Normal l Active Status Light Solid Blue c Visually verify that the MC status light is now green and the ASL light is solid blue d Exit and return to the Welcome ba...

Page 147: ...r interface cable connector is located under the MC top cover 1Motor controller motor controller unit or motor controller module used on treadmills con tains the LPCA and motor controller functionality Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 137 6 Replacement Procedures Motor Controller Fan Replacement ...

Page 148: ...ption Fan motor 1 Black 24V GND 2 Yellow Fault signal 3 Red 24 VDC Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 138 6 Replacement Procedures Motor Controller Fan Replacement ...

Page 149: ...ift the fan and remove from top cover Guide the power cable and connector through the cable routing opening while removing Discard the fan Installation Instructions 1 Make sure that the replacement fan is the most current part number PPP000000304461101 see service bulletin SB TRM2 20161014 2 The fan must be installed so the air flow is directed into the MC housing Install the fan so that the embos...

Page 150: ...e top cover onto the MC housing Make sure that the power cable is not pinched or damaged while snapping the top cover into the housing tabs Secure top cover using the one screw fastener 5 Reinstall the Motor Controller see Motor Controller MC Replacement on page 123 Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 140 6 Replacement Procedures Motor Cont...

Page 151: ...Solid Blue c Visually verify that the MC status light is now green and the ASL light is solid blue d Exit and return to the Welcome banner home screen select the Back softkey 9 Verify that the MC status light is now green and the ASL light is solid blue 10 Exit service mode 11 Press QUICK START to start a manual workout Make sure the fan is running that the air flows into the MC housing and there ...

Page 152: ...ew Procedure There are separate procedures for the legacy and common frame machines l Legacy Frame see Legacy Frame Drive Belt Replacement below l Common Frame see Common Frame Drive Belt Replacement on page 149 Legacy Frame Drive Belt Replacement Review entire procedure before starting Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 142 6 Replacement ...

Page 153: ...g requirement Uneven belt tension removal can cause damage to the running belt or tension adjustment hardware CAUTION Only use hand tools to adjust tension Power tools can easily over and or under tension causing damage to the belt and or tension hardware mech anism 5 Walk the Drive Belt off the Drive Roller pulley and then the Drive Motor pulley Tem porarily place the Drive Belt on the inside of ...

Page 154: ... for installation 7 Remove the left and right Drive Roller Keepers one 3 Phillips screw per keeper Retain fastener hardware for installation Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 144 6 Replacement Procedures Drive Belt Replacement ...

Page 155: ... pulley Lift the left side of the Dust Guard enough to slide the belt from the Dust Guard and remove from the treadmill Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 145 6 Replacement Procedures Drive Belt Replacement ...

Page 156: ...t the left side of the Dust Guard enough to install the Drive Belt over the Dust Guard Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 146 6 Replacement Procedures Drive Belt Replacement ...

Page 157: ...ller into the left and right mounting brackets 1 Reinstall the left and right Drive Roller Keepers and secure using the 3 screw fasten ers one fastener per Keeper Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 147 6 Replacement Procedures Drive Belt Replacement ...

Page 158: ...or verify belt tracking at this step in the process the running belt tracking will be verified after the Drive Belt is installed 3 Install the drive belt Place the Drive Belt onto the drive pulley and then walk the belt onto the Drive Motor pulley Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 148 6 Replacement Procedures Drive Belt Replacement ...

Page 159: ...tion 6 Connect the power cord and switch the power ON 7 Operate the treadmill and verify the running belt tracking see Running Belt Tension and Tracking Adjustment on page 67 8 Reinstall the left and right trim landing covers see Trim Landing Covers Replace ment on page 91 9 Reinstall the hood cover see Covers and Panels Replacement on page 86 10 Do the Operation Verification tests see Operation V...

Page 160: ...t tension Do not use power tools which can make it difficult to control the left right 1 4 turn incremental bolt loosening acquirement Uneven belt tension removal can cause damage to the running belt or tension adjustment hardware missing or bad snippet 4 Use a 1 2 socket with 6 extension to loosen the four Drive Motor mount bolts enough so that the motor can slide forward and rearward in the moun...

Page 161: ...t the drive roller from the frame mounting brackets and remove the belt off the drive roller pulley Remove the drive motor belt and reinstall the roller into the frame mount ing brackets Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 151 6 Replacement Procedures Drive Belt Replacement ...

Page 162: ...elt tracking will be verified after the Drive Belt is installed IMPORTANT It is necessary to tension the running belt prior to tensioning the drive belt 3 Install the drive belt onto the drive motor pulley walk the belt onto the drive motor pul ley 4 Make sure the drive belt is properly aligned by verifying that the drive belt is parallel to the left frame rail Measure the drive belt to frame rail...

Page 163: ...s Used 1 85 lbs 5 39 kgs 2 80 90 lbs 36 41 kgs 1 New belt tension applies to new belt first time installations Used belt tension applies to reinstalling an existing belt or re tensioning an existing used belt 6 Complete the running belt installation by verifying the running belt alignment and tracking see Running Belt Tension and Tracking Adjustment on page 67 7 Reinstall the hood cover see Hood C...

Page 164: ...on frame weldment machines Note Common Legacy Frame information see TRM600 700 800 Common Frame Overview ID Description Drive Motor Drive Motor Cable Schematic Drive Motor Cable Schematic Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 154 6 Replacement Procedures Drive Motor Replacement ...

Page 165: ...cal connections a Remove the MC2 base from the mounting fasteners to allow connector access see Motor Controller MC Replacement on page 123 b Disconnect the MC MTH and MOTOR interface cable connectors see Motor Controller MC Replacement on page 123 c Remove the MOTOR power cable from the three frame cable clamps 1Disconnect a device power cord plug or cable connector from the power receptacle or o...

Page 166: ...rk This reference mark will be used to help position the replacement motor installation position 6 Remove Drive Belt tension by loosening the four Drive Motor 1 2 hex head fasten ers Remove the Drive Belt by walking the belt off the Roller pulley and then the motor pulley Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 156 6 Replacement Procedures Driv...

Page 167: ...ner hard ware a If you made a motor base install reference mark prior to removal adjust the Drive Motor base position to the motor base install reference mark and fully tighten the four 1 2 hex head fasteners b If you did not make a motor base install reference mark prior to removal pos ition the motor base to the rear tab stops minimum belt tension position and fully tighten the four 1 2 hex head...

Page 168: ...round wire is not con nected touching the motor housing could cause static charge electrical shock and personal injury 3 Reconnect the Motor Controller MTH and MOTOR cable connectors see Motor Controller MC Replacement on page 123 Make sure the cable connectors have the correct orientation and alignment before inserting into the MC I O1 connector 1Input and Output Interface Contact Precor Customer...

Page 169: ...cables and secure using the three frame cable clamps Recheck all cable MC connections and make sure that the cables have freedom of movement and clear of any frame or component edges that could pinch or damage the cable wires 6 Reinstall the drive belt Place the Drive Belt onto the Roller pulley and walk the belt onto the Drive Motor pulley TIP Use turn the Drive Motor flywheel to make it easier t...

Page 170: ...over Replacement on page 88 3 Disconnect the Motor Controller MTH and MOTOR electrical connections a Remove the two left side MC fasteners and loosen the two right side fasteners Then slide the MC base to the left and remove the MC from the fasteners see Motor Controller MC Replacement on page 123 b Lift the front of the MC just enough to access and disconnect the MC MTH I O connector Then lift th...

Page 171: ... Orange wire Use a 5 16 socket or nut driver to remove the green ground screw and two tooth lock washers missing or bad snippet Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 161 6 Replacement Procedures Drive Motor Replacement ...

Page 172: ...ward and rearward in the mounting tray 6 Loosen the 1 2 drive belt tension adjustment bolt to remove the drive belt tension 7 Then walk the belt off the drive motor pulley Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 162 6 Replacement Procedures Drive Motor Replacement ...

Page 173: ... 2 hex head bolts washers and plastic top hat washers DO NOT fully tighten the mounting bolts the motor must be able to slide forward and rearward for drive belt tension adjustment Add Loctite 243 threadlocker to each of the four 1 2 hex bolts IMPORTANT Add Loctite 243 to the 1 2 hex head motor mount bolts Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Pag...

Page 174: ...nd the second tooth lock washer in that order Fully tighten using the 5 16 hex head socket or nut driver Make sure to include the two tooth lock washers to ensure good electrical con tact with the frame weldment Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 164 6 Replacement Procedures Drive Motor Replacement ...

Page 175: ...y 2 Reconnect the Motor Controller MTH front side and MOTOR rear side cables see Motor Controller MC Replacement Slightly lift the MC to make it easier to recon nect the cables to the MC I O ports Make sure the cable connectors have the correct orientation and alignment before inserting into the MC I O port Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Pa...

Page 176: ... the MOTOR power and MTH motor ethereal switch cables and secure to the frame using the frame mounted cable clamps Two places for the MOTOR power cable and three places for the MTH motor thermal switch cable Recheck all MC I O cable connections Make sure that the cables have freedom of movement and are clear of any frame or component edges that could pinch chafe or damage the cable wires 5 Install...

Page 177: ...over see Hood Cover Replacement on page 88 8 Connect the power cord and switch the power ON 9 Verify machine operation see Operation Verification on page 24 and return to ser vice Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 167 6 Replacement Procedures Drive Motor Replacement ...

Page 178: ...ocedure There are separate procedures for the legacy and common frame machines l Legacy Frame see Legacy Frame Drive Roller Replacement below l Common Frame see Common Frame Drive Roller Replacement on page 174 Legacy Frame Drive Roller Replacement Review entire procedure before starting Removal Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 168 6 Rep...

Page 179: ...nly use hand tools and not power tools which could cause damage to the take up roller tension mech anism CAUTION Only use hand tools to adjust tension Power tools can easily over and or under tension causing damage to the belt and or tension hardware mech anism 4 Remove the two 3 Phillips screws two 7 16 hex head fasteners and remove the Dust Guard Retain fastener hardware for installation 1Discon...

Page 180: ...ove the one 3 Phillips screw fastener per keeper and remove the left and right Roller keepers Retain fastener hardware for installation Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 170 6 Replacement Procedures Drive Roller Replacement ...

Page 181: ...vement required to lift the Drive Roller from the mounting brackets Slide the Drive Roller through the running belt and remove Installation Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 171 6 Replacement Procedures Drive Roller Replacement ...

Page 182: ...cure using the 3 screw fasteners one fastener per Keeper 3 Center and square the running belt onto the Take up and Drive rollers and tension to specification see Running Belt Tension and Tracking Adjustment on page 67 Do Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 172 6 Replacement Procedures Drive Roller Replacement ...

Page 183: ... Belt pul ley before securing the fasteners 6 Make sure the Drive Belt pulley alignment is correct and then tension the Drive Belt to specification see Drive Belt Tension and Alignment Adjustment on page 58 7 Connect the power cord and switch the ON OFF circuit breaker to ON 8 Operate the treadmill and verify the running belt tracking see Running Belt Tension and Tracking Adjustment on page 67 9 R...

Page 184: ...snippet 4 Loosen the drive belt tension and remove the Drive belt off the drive roller pulley see Running belt tension adjustment on page 68 a Use a 1 2 socket with 6 extension to loosen the four Drive Motor mount bolts enough so that the motor can slide forward and or rearward in the mounting tray b Loosen the 1 2 drive belt tension adjustment bolt to remove the drive belt ten sion c Then walk th...

Page 185: ...sen the Take up Roller tension adjustment bolts enough to allow the roller to be lif ted Installation 1 Slide the Drive Roller thru the Running Belt and then set the roller back into position in the frame mounting brackets Slide the roller right side into the frame pin mount and then set the roller left side into the frame bracket mount Contact Precor Customer Support at support precor com or 800 ...

Page 186: ...nd drive roller pulleys Make sure the belt is properly aligned see Drive Belt Replacement on page 142 Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 176 6 Replacement Procedures Drive Roller Replacement ...

Page 187: ...o a manual workout and verify the drive belt alignment and operation Make sure that the belt remains centered and that there are no unusual noises or squeaking sounds 6 Reinstall the left right Landing Trim covers see Trim Landing Covers Replace ment on page 91 and the hood cover see Hood Cover Replacement on page 88 7 Verify Operation see Operation Verification on page 24 and return to service Co...

Page 188: ...ackward compatible and can be used on both the legacy and common frame weldments Legacy Frame Weldment The legacy frame take up roller is specific to the legacy frame cannot be used on the common frame The legacy frame uses a cassette style take up roller mounting and belt tension adjustment mechanism Common Frame Weldment The common frame uses a redesigned take up roller that is also backward com...

Page 189: ...s Alternately loosen the left and right tension adjustment bolts in 1 4 turn increments so that the running belt tension is evenly relaxed Continue until all tension is removed CAUTION Only use hand tools to adjust tension Power tools can easily over and or under tension causing damage to the belt and or tension hardware mechanism 4 Use a pen or tape to mark the left and right ends of the roller p...

Page 190: ...osen the tension enough so that the Take up roller can be lifted from the cassette roller mount 6 On common frame take up rollers use a 5 16 hex key socket and ratchet to remove the two Take up roller tension bolts 2x and washers 2x Retain part s and or Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 180 6 Replacement Procedures Take up Roller Replacem...

Page 191: ...nside belt surface while removing the roller CAUTION Make sure the Take up roller does not drag across the deck surface while removing causing damage to the deck surface Installation Select the installation procedure for your particular configuration Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 181 6 Replacement Procedures Take up Roller Replacement...

Page 192: ...nning belt so that the roller shaft end with the hole and slot inserts is on the left side and the end with the flat sided roller shaft is on the right CAUTION Make sure the Take up roller does not drag across the deck surface while inserting through the running belt causing damage to the deck surface 3 Set the Take up roller into the left and right frame mounting brackets Contact Precor Customer ...

Page 193: ... Replacement on page 86 7 Do the Operation Verification tests see Operation Verification on page 24 and return to service Legacy Frame with Common Take up Roller Installation Legacy Frame Common Take up Roller Installation Use this procedure to install the common frame take up roller onto a legacy frame weldment Review entire procedure before starting 1 Clean the running belt deck and Take up roll...

Page 194: ...n frame take up roller through the inside of the running belt so that the left right orientation is the same as it was prior to being removed Be careful to not scratch or damage the deck surface or inside of the belt while installing the roller CAUTION Make sure the take up roller does not drag across and possibly damage the deck surface or belt while inserting the roller through the run ning belt...

Page 195: ... and Panels Replace ment on page 86 and hood cover see Covers and Panels Replacement on page 86 7 Do the Operation Verification tests see Operation Verification on page 24 and return to service Common Frame with Common Take up Roller Installation Common Frame Common Take up Roller Installation Use this procedure to install the common frame take up roller onto a common frame weld ment Review entire...

Page 196: ...the deck and or belt surfaces 3 Set the flat side of the roller shaft onto the frame mounting bracket with the tension adjustment bolt threads facing rearward 4 Hand start and reinstall the left and right 5 16 hex key running belt tension adjust ment bolts 2x and washers 2x Alternately tighten the left and right tension bolts until snug and stop Contact Precor Customer Support at support precor co...

Page 197: ...anding Trim covers see Covers and Panels Replace ment on page 86 and hood cover see Covers and Panels Replacement on page 86 7 Do the Operation Verification tests see Operation Verification on page 24 and return to service Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 187 6 Replacement Procedures Take up Roller Replacement ...

Page 198: ...le for use on the TRM700 800 treadmills The two belt and deck con figurations are not interchangeable Only non prewaxed decks can be used with Ammeraal belts and only pre waxed decks can be used with Forbo belts l The Ammeraal Beltech running belt is a wax infused belt and must only be used with a non prewaxed deck l The Forbo brand running belt in NOT wax infused and must only be used with a pre ...

Page 199: ... deck fasteners These fasteners attach to the left and right rear deck pivot assemblies The 1 2 fastener nuts are press fit into the bottom of the deck pivot housing be aware that the nuts can fall from the housing as the bolts are being removed If this happens reinsert the nut into the pivot housing Retain part s and or fastener s for installation 1Disconnect a device power cord plug or cable con...

Page 200: ...left and right front GFX1 Cushion Tinnerman clips Retain fastener hardware for installation 1Ground Effects Impact Control System Patented treadmill design that out performs a nat ural running surface absorbs high impact movement reduces joint stress and minimizes fatigue and supports a solid and controlled push off Contact Precor Customer Support at support precor com or 800 786 8404 with any que...

Page 201: ...ace ment CAUTION Make sure the correct running belt brand and deck combination are installed together l The Ammeraal Beltech running belt is a wax infused self lubricating belt used with a non waxed deck l The Forbo brand running belt is not self lubricating and must be used with a pre waxed deck 1 Reinstall the deck into the running belt Make sure the running belt direction is correct There are t...

Page 202: ...33 in lbs 3 1 3 7 Nm It s important to correctly torque these fasteners or they may loosen with use IMPORTANT It s important to correctly torque the front deck fasteners at each deck replacement and every PM1 service interval or the screws may prematurely loosen 1Preventative Maintenance Daily Weekly Monthly and Quarterly scheduled main tenance Contact Precor Customer Support at support precor com...

Page 203: ... are press fit into the bottom of the deck pivot housing Be aware that the nuts can fall from the housing as the bolts are being installed and fall to the floor You may need to hold the huts in place while tightening these fasteners Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 193 6 Replacement Procedures Running Belt and Deck Replacement Procedure ...

Page 204: ...nels Replacement on page 86 9 Connect the power cord and switch the ON OFF circuit breaker ON 10 Reset the maintenance Belt Rating after a new deck belt replacement Open the Maintenance Belt Rating screen and select Replacement Access Hardware Val idation service menu 51765761 select Maintenance Belt Rating Replace ment 11 Do the Operation Verification tests see Operation Verification on page 24 a...

Page 205: ...eck pivot assemblies The 1 2 fastener nuts are press fit into the bottom of the deck pivot housing be aware that the nuts can fall from the housing as the bolts are being removed If this happens reinsert the nut into the pivot housing Retain part s and or fastener s for installation b If the deck is being flipped or replaced use a plastic putty knife sharp edge to pry up and remove the pine tree c...

Page 206: ... right 3 Phillips front deck screws These screws are attached to the front GFX Cushion Tinnerman clips Retain fastener hardware for installation 7 Carefully lift the deck and belt out of the treadmill frame 8 Remove the running belt from the deck Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 196 6 Replacement Procedures Running Belt and Deck Replacem...

Page 207: ...e must be used If the removed deck bottom side flip side is new condition then flip the deck and reuse new surface on top If the bottom side flip side of the deck used worn not new then discard the used deck and replace with a new deck b Running Belt Orientation The running belt must be Installed with the correct dir ection of travel or the belt will be damaged The top of the belt must travel from...

Page 208: ...s 4x Note that the rear deck fasteners screw into the pivot assembly press fit nuts Pressing to hard could cause the nuts to fall from the pivot assembly housing If this occurs find and reinsert the nut into the pivot housing TIP Avoid applying heavy downward pressure on the pivot assembly bolts while installing Pressing down to hard could push the nuts out of the pivot housing If this occurs rein...

Page 209: ...ler see Take up Roller Replacement on page 178 8 Center and square the running belt onto the Take up and Drive rollers tension the belt to specification and verify the belt tracking see Running Belt Tension and Track ing Adjustment on page 67 Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 199 6 Replacement Procedures Running Belt and Deck Replacement ...

Page 210: ... after a new deck belt replacement Open the Maintenance Belt Rating screen and select Replacement Access Hardware Val idation service menu 51765761 select Maintenance Belt Rating Replace ment 12 Do the Operation Verification tests see Operation Verification on page 24 and return to service Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 200 6 Replaceme...

Page 211: ...fuse Use a small standard screwdriver to unsnap the clip fasteners and remove the cover 1Lower Printed Circuit Assembly board also refered to as the Lower PCA or simply as the lower board On treadmills it is the console to base function interface and the motor con troller unit MCU On self powered units it is the lower PCA console to base function inter face 2Motor controller motor controller unit ...

Page 212: ...lacement on page 88 2 Prepare the treadmill for service To provide access to the lift extension tube removal raise and block the front of the treadmill per the Front Access instructions see Front Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 202 6 Replacement Procedures Lift Motor Replacement ...

Page 213: ...is the lift motor calibration reference incline level Note You can also access the jackscrew by laying the treadmill on its side see Side access on page 82 procedure 3 Switch the power OFF and unplug1 the power cord IMPORTANT It s important to set the incline level to 0 calibration reference level before switching the power OFF 4 Disconnect the lift motor interface cable from the MC LIFT connector...

Page 214: ...hassis ground screw fastener 6 Remove the extension tube hitch pin and clevis pin fastener hardware from the lift plat form mounting bracket Hold the lift platform while removing the clevis pin and care fully rest on the floor 1Input and Output Interface Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 204 6 Replacement Procedures Lift Motor Replacement...

Page 215: ...astener from the frame pan mounting bracket Hold the lift motor while removing fasteners and carefully remove from the treadmill Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 205 6 Replacement Procedures Lift Motor Replacement ...

Page 216: ... threads The jackscrew threads should be pre lubricated on new lift motors lubricate if not lub ricated Lubricate the lift motor jackscrew 2 Lay replacement lift motor on the floor in front of treadmill Connect the lift motor inter face cable to the MC LIFT connector Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 206 6 Replacement Procedures Lift Moto...

Page 217: ...nce to specification between 1 1 8 in 1 3 16 in 2 8 cm 3 0 cm IMPORTANT Make sure the extension tube does not rotate after setting the cal ibration distance Use tape to mark the extension tube position on the jackscrew Lift motor installation 8 Clean and apply a thin layer of synthetic grease to the inside of the lift motor actuator housing clevis pin mounting hole Then install the pre calibrated ...

Page 218: ... It may be necessary to slightly rotate the extension tube to align the clevis pin mounting holes Choose an adjust ment direction that will minimize the change to the extension tube calibration dis tance Firmly hold the jackscrew from turning while adjusting rotating the extension tube Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 208 6 Replacement P...

Page 219: ... secure in the frame routing cable clamp Connect the ground wire GRN or GRN YEL to the chassis ground screw and fully tighten Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 209 6 Replacement Procedures Lift Motor Replacement ...

Page 220: ...sition WARNING Keep hands and appendages clear of the lift platform assembly before switching power ON Switching power ON will cause the incline platform to move to the level 0 Home position 13 Access the service menu 51765761 and select the INCLINE TEST Increase the incline level enough to lift the treadmill frame off the supports 14 Remove the supports and clear any other items that might either...

Page 221: ...imum levels Make sure that there are no active Incline function related error codes 18 Do the Operation Verification tests see Operation Verification on page 24 and return to service Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 211 6 Replacement Procedures Lift Motor Replacement ...

Page 222: ... page 86 4 Prepare the treadmill for service This procedure gains access to the lift platform from the front of the treadmill However you can alternatively access the lift platform by lay ing the treadmill on its side see Side access a Access the service menu 51765761 and select INCLINE TEST Use the incline control to set the incline level to 14 b Securely and safely place supports e g car jack st...

Page 223: ...re 1 Switch the power OFF and unplug1 the power cord IMPORTANT It s important to set the incline level to 0 calibration reference level before switching the power OFF Remove the lift platform 1 Remove the lift motor extension tube from the lift platform a Use painters tape to mark the current location of the extension tube nut on the jackscrew prior to removal This will be the extension tube insta...

Page 224: ... extension tube position on the jackscrew prior to removal Make sure the extension tube jackscrew position is marked prior to removal Also do not rotate the extension tube during the removal and installation process which will nullify the current lift motor calibration 2 Common Frame configurations Remove the left and right lift pivot pin retainer clips 2x and washers 2x Retain part s and or faste...

Page 225: ...itch pin and spacer Then remove the right side hitch pin Retain part s and or fastener s for installation Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 215 6 Replacement Procedures Lift Platform Replacement ...

Page 226: ... lift pivot pins from the frame rails missing or bad snippet Installation Instructions 1 Inspect the left and right lift platform pivot bushings for wear Use the lift pivot pin to check the fitment If the fitment is not snug or irregular then replace the bushings Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 216 6 Replacement Procedures Lift Platform...

Page 227: ...2x 4 Legacy Frame configurations Insert the left and right lift pivot pins into the frame rail and stop at the inside edge of the frame rail Then place the lift platform into position and slide the left and right lift pivot pins through the lift platform pivot brackets On the left side secure using the washer and hitch pin On the right side secure using the hitch pin Contact Precor Customer Suppor...

Page 228: ...Lift Motor Calibration on page 75 b Raise the lift platform and insert the extension tube into the mounting bracket Install the clevis pin and secure using the hitch pin It may be necessary to slightly rotate the extension tube to align the clevis pin mounting holes c Remove the painters tape Clean the jackscrew of any residual glue and apply a thin layer of synthetic lubricant Contact Precor Cust...

Page 229: ...o lift the treadmill frame off the supports 8 Remove the supports and clear any other items that might either block the treadmill from lowering or may be damaged as it lowers 9 Lower the incline to level 0 Operation Verification 10 Raise the incline to the maximum level Then clean and apply a thin layer of synthetic lubricant to the jackscrew Lubricate the lift motor jackscrew 11 Verify the treadm...

Page 230: ... Landing Covers Replacement on page 91 14 Reinstall the hood cover see Hood Cover Replacement on page 88 15 Do the Operation Verification tests see Operation Verification on page 24 and return to service Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 220 6 Replacement Procedures Lift Platform Replacement ...

Page 231: ...w the ASL1 topic see Active Status Light ASL on page 236 l Review the System Troubleshooting Procedures topic for possible related issue fixes or repairs see System Troubleshooting Procedures on page 242 l Make sure that the machine has incorporated all machine specific service bulletins tech tips and software updates see Verify service bulletin and software update incorporation on page 223 Introd...

Page 232: ... customer if there is power to the machine power cord connected circuit breaker ON and is the machine switched ON l Further question the customer to determine if this is the real issue requiring an on site visit or possibly a different issue that can be simply resolved over the phone Verify Input Power On powered equipment and consoles always make sure that the customer has the power properly conn...

Page 233: ...ce the customer issue If possible operate the unit in the workout and conditions similar to the customer and attempt to reproduce the reported failure l Determine if the error is a repeatable or intermittent type failure l Make note of any additional observations noises vibrations etc that occur at the time of the failure which may then be used to help resolve the issue Note It is important to kee...

Page 234: ...ation 1 On LED consoles P10 P30 P30i and P31 make sure the console powers up and is working correctly perform the following verification tests a If the console does not power up make sure the Data COMM cable is properly connected at the console and LPCA and in good condition b Run the console Display and Keypad diagnostic tests see Hardware Val idation Diagnostics Tests Menu 51765761 on page 37 Re...

Page 235: ...or customer service for assistance refer to the Error Log or CPA Event Log for additional information to help the representative resolve the issue l Refer to Error Code CPA Error Log see Error Log CPA Event Log on page 230 l Refer to Error Code Troubleshooting Guide the for error code descriptions and repair information IMPORTANT Error code descriptions and troubleshooting information can be found...

Page 236: ...r event is related to mileage inter vals Clear the Error Log see Error Log CPA Event Log on page 230 Note If there is no logged error codes and the issue persists you will need to use observable and audible indicators to identify the source of the failure Also make sure that there are no related service bulletins that may resolve the issue Browse the list of available Troubleshooting procedures fo...

Page 237: ...tc Error code numbers range from 01 to 99 There are also a small number of alpha and alpha numeric codes Most but not all error codes are grouped into numeric ranges to help easily identify common system issues Refer to the Error Code Troubleshooting Guide for a com plete list of error codes and troubleshooting information IMPORTANT Error code descriptions and troubleshooting information can be fo...

Page 238: ...elect About CPA Event Log Error Code and Troubleshooting Guide Use the Error Code Troubleshooting Guide to learn about the error code and to help troubleshoot and repair the machine The Error Code Troubleshooting Guide provides a complete list of all supported error codes and information about the error code including the code description related issues and symptoms associated with the error troub...

Page 239: ...o troubleshoot 1 Review the equipment Error Log or CPA Event Log to identify any current active error codes Also review the error code history for any past error codes that may provide insight to the current active error code issue 2 Next go to the error code topic in the Error Code Troubleshooting Guide and review the error code troubleshooting and repair information Note Be aware that not all ma...

Page 240: ...r code is stored in the number one stack position pushing any current stored error codes down one position When the memory is full the next code is stored pushing the old est error code from the stack removing it from memory Repeating Error Codes When an error event is detected the error code information will be stored into the error log However when multiple instances of the same error code event...

Page 241: ...event Use physical observation and mechanical troubleshooting skills to resolve non error code issues Error Log Applies To LED Consoles P10 P30 P30i and P31 Contents l About see About below l How to open the Error Log see How to open the Error Log on the next page l Clearing Error Log Codes see Clearing Error Codes on page 233 About On LED consoles P10 P30 P30i and P31 error codes are stored in th...

Page 242: ...ion l Odometer l Hours l Motor Current l Input Line Current l Input line voltage l Buss Voltage Note machine dependent parameter How to open the Error Log l Access the Information Display 65 l Select Error Log l Select OK hardkey Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 232 7 Troubleshooting Error Log CPA Event Log ...

Page 243: ...tkeys see CPA Event Log Softkeys on the next page l Clearing CPA codes see Clearing CPA Error Codes on page 235 l Saving CPA codes see Saving the CPA Error Log Data on page 235 About On touchscreen consoles P62 P80 and P82 you will use the CPA Event Log to view the service maintenance error codes and not the Event Log The CPA Event Log is a subset of the all inclusive Event Log and is intended for...

Page 244: ...ode Description o Odometer o Hours o Motor Current o Input Line Current o Input line voltage o Buss Voltage o OEM Factory only data Note machine dependent parameter How to open the CPA Event Log l Access the Service menu 51765761 l Select About CPA Event Log CPA Event Log Softkeys The CPA Event Log provides the following function softkeys Contact Precor Customer Support at support precor com or 80...

Page 245: ...e to Precor customer service How to save the CPA Error Log data l Access the CPA Event Log l Insert a USB flash drive into the USB chin port l Then wait for the SAVE softkey to highlight and then select SAVE l Follow prompts to complete the save process l Remove the USB flash drive l Insert the USB drive into PC and verify that the error log data file was saved l Return the USB drive as directed b...

Page 246: ...ng the ASL states enable disable the maintenance reminder and viewing the maintenance due remaining mileage or hours see on page 238 ASL Light Equipment Location On treadmills the Active Status Light ASL is a service and maintenance status light loc ated on the front lower center of the front hood cover ASL Overview l An externally visible indicator of the current machine operational status There ...

Page 247: ...ng to solid yellow Depending on the error code type after the end of a workout the solid yellow light will either revert back to a steady or pulsing blue or it might require manually resetting the light from the service menu l Maintenance counter operation The counter starts at 1000 miles and counts down the miles of active use to 0 miles When the counter reaches zero the ASL will begin pulsing bl...

Page 248: ...ne is out of service Machine service is required ASL Settings and Functions Setting the ASL light brightness level The ASL Light Brightness level settings are HIGH MEDIUM and LOW On P10 P30 P30i and P31 consoles the light brightness level can be switched OFF l On P10 P30 P30i and P31 consoles the OFF setting switches the ASL light bright ness OFF for all ASL state conditions Setting the ASL Light ...

Page 249: ...es Access Club Settings 5651565 MAINT CONFIG select ON or OFF P62 P80 and P82 consoles Access Club Settings 5651565 Maintenance menu Maintenance Reminder select ON or OFF Viewing the current ASL state The current ASL state solid blue pulsing blue solid yellow or pulsing yellow can be viewed using the service menu ACTIVE STATUS LIGHT parameter P10 P30 P30i and P31 consoles Access Hardware Validatio...

Page 250: ...lsing ASL states An ASL pulsing yellow state is triggered when an error code event occurs and is logged To clear a pulsing yellow state the error condition causing the ASL pulsing yellow must first be resolved either manually or the machine may resolve and self clear the issue A manually or machine self cleared error code will change the ASL state from pulsing yellow to the solid yellow state Clea...

Page 251: ...ll change from solid yellow to the solid blue state 2 Then go to the CPA1 Event Log and clear the error code by selecting the Clear con trol Note Clearing the CPA Event Log does NOT clear the error codes from the Event Log 1Touchscreen console Control Processing Assembly Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 241 7 Troubleshooting Active Statu...

Page 252: ...e Controls Troubleshooting on page 255 l Auto Stop Troubleshooting on page 257 l E Stop not Communicating Troubleshooting on page 259 l Heart Rate Monitor Troubleshooting on page 260 l Drive Motor System Troubleshooting on page 263 l Lift System Troubleshooting on page 268 l Input Power Troubleshooting on page 247 l Running Belt Troubleshooting on page 274 See Also Troubleshooting on page 221 Stan...

Page 253: ...er manually switched OFF the facility outlet circuit breaker If more than one treadmill loses power the treadmills are on the same breaker o If YES advise the customer to have the facility wiring upgraded to provide one individual branch circuit outlet per machine see Precor specifications see on page 16 o If NO continue Troubleshooting IMPORTANT If the AC1 circuit providing the treadmill power is...

Page 254: ...cility to have an electrician verity the circuit wiring from the outlet to the power distribution panel o If NO continue Troubleshooting l Overloading is the most frequent cause of a tripped treadmill circuit breaker Over loading is most often caused by worn belt deck excess friction The circuit breaker trip ping point can also be increased by poor input line voltage Overloading most often occurs ...

Page 255: ...admill input voltage with the circuit breaker switched ON and the run ning belt stopped Record the voltage Then measure the voltage again using the instantaneous voltage drop using the min max function on your volt meter while someone is running on the treadmill at 7 0 MPH or higher o If any measurement is below 108 Vac US 120 Vac or 200 VAC International 240Vac advise the customer to have the fac...

Page 256: ...deck belt friction issue is also worsened by poor input line voltage Overloading is often accompanied by error codes 27 28 or 29 Verify the running belt condition See Also System Troubleshooting Procedures on page 242 Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 246 7 Troubleshooting System Troubleshooting Procedures ...

Page 257: ...use machine operating issues The following error codes are related to poor input power issues Related Error Codes RELATED ERROR CODE DESCRIPTION 10 Line Frequency Out Of Acceptable Range 11 Low Voltage Watchdog Upper PCA1 1Upper printed circuit assembly generally refers to the console Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 247 7 Troubleshootin...

Page 258: ...oller unit or motor controller module used on treadmills con tains the LPCA and motor controller functionality 2Lower Printed Circuit Assembly board also refered to as the Lower PCA or simply as the lower board On treadmills it is the console to base function interface and the motor con troller unit MCU On self powered units it is the lower PCA console to base function inter face 3Lower Printed Ci...

Page 259: ...Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 249 7 Troubleshooting System Troubleshooting Procedures ...

Page 260: ...edure 2 Remove the treadmill hood switch power ON and measure the AC voltage at the input side of the line filter Verify that line voltage is within operating limits see on page 16 a If NO replace the breaker switch b If YES continue troubleshooting 1Alternating Current electric current which periodically reverses direction between positive and negative polarity Contact Precor Customer Support at ...

Page 261: ...ommunication cable First reconnect the com munications cable from the motor controller MC to the console and then the power supply cable Does the test console power up without error a If NO replace the MC module IFT2 drive b If YES re connect the good test communications cable and power supply to the original console Does the original console power up l If YES replace the original Communications c...

Page 262: ...ee Also System Troubleshooting Procedures on page 242 Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 252 7 Troubleshooting System Troubleshooting Procedures ...

Page 263: ...data received from lower PCA extremely rare 32 Error 32 is defined as lower PCA is active the upper PCA is not com municating 33 Error 33 is defined as faulty data received from upper PCA extremely rare 1Upper printed circuit assembly generally refers to the console 2Upper PCA board 3Lower Printed Circuit Assembly board also refered to as the Lower PCA or simply as the lower board On treadmills it...

Page 264: ...o learn about these error codes and procedures to troubleshoot and repair the issue see Error Code Troubleshooting Guide See Also System Troubleshooting Procedures on page 242 1Touchscreen console Control Processing Assembly Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 254 7 Troubleshooting System Troubleshooting Procedures ...

Page 265: ...d to clear the error self recovery possible when the control is returned to the center position 81 Error 81 Incline or crossramp will stop at current incline Error 81 is displayed when there is a missing incline signal on pin 3 Restart is not needed to clear the error self recovery possible when the control is returned to the center position 82 Error 82 Speed will decrease at 0 1 mph per key press...

Page 266: ...he issue see Error Code Troubleshooting Guide See Also System Troubleshooting Procedures on page 242 Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 256 7 Troubleshooting System Troubleshooting Procedures ...

Page 267: ...y settings menus It is default from the fact ory set to ON and it is recommended to be set ON Related Error Codes RELATED ERROR CODE DESCRIPTION none Troubleshooting Procedure Access the Hardware Validation 51765761 and select the Auto Stop test P10 P30 P30i and P31 consoles When the feature is enabled the USER DETECTED message is shown if motion is detec ted from the running deck or NO USER DETEC...

Page 268: ... System Troubleshooting Procedures on page 242 Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 258 7 Troubleshooting System Troubleshooting Procedures ...

Page 269: ...possible issue related error codes Then use the Error Code and Troubleshooting Guide to learn about these error codes and procedures to troubleshoot and repair the issue see Error Code Troubleshooting Guide See Also System Troubleshooting Procedures on page 242 1Emergency Stop Safety clip and lanyard attached to the stop switch to immediately turn off power bringing the treadmill to a stop 2Printe...

Page 270: ...the chassis ground cable is connected to the HHHR PCA board Also verify the ground cable is connected to the console weldment and provides a zero resistance ground path to the chassis a short zero resistance to ground a If the HHHR functions correctly the issue is fixed b If the HHHR does not function correctly continue procedure 5 GEN 06 treadmill only Verify that there is a ferrite bead around t...

Page 271: ... Remove the Power Pulse Signal cable from the HHHR PCA 3 pin connector and measure the Vdc voltage between the VIN pin 2 and the GND pin 1 pins The voltage should meas ure between 4 5 and 5 Vdc see HHHR PCA schematic below a If no voltage make sure the Power Pulse Signal cable 3 pin plug is correctly connected to the UPCA1 board connector Remeasure Vdc if no voltage Verify the cable is not damaged...

Page 272: ...oor Remotes l Florescent light ballasts 4 Power OFF any possible sources of signal interference while using the wireless HHHR chest transmitter and note if the problem is fixed a If yes either do not use that device or move it far enough away from the machine so that it does not interfere with the wireless HHHR transmitter b If NO continue procedure 5 If the preceding procedures do not correct the...

Page 273: ...n instructed to start by either manual or program control and the monitoring system has not received any response from the speed sensing system indicating that the drive motor has started 23 Error 23 indicates that the speed sensor signal was lost while the tread mill was in operation 25 Motor Controller LPCA1 Hardware Error 26 Error 26 monitors the speed sensor signal and verifies the speed senso...

Page 274: ...voltage value Make a note of the voltage and switch the treadmill ON OFF to OFF Note If the drive motor does not start the Motor Controller will only apply voltage for a couple of seconds before it shuts down Therefore the voltage readings in the following steps must be taken within the first couple of seconds after the treadmill is commanded to start the running belt A multimeter with a hold feat...

Page 275: ...hite wire pin 5 the black wire pin 6 The measured voltage should read approximately the same value as the previously measured voltage between the red pin 4 black pin 6 wires Set the treadmill s ON OFF switch to the OFF position 5 If one or more of the previous MC MOTOR output voltage measurements are not present or very different replace the MC If the voltage measurements are approx imately the sa...

Page 276: ... damaged Take care and use light probe contact pressure when making multimeter meas urements DO NOT insert large diameter probes into the plug terminals which will spring and damage the pin terminals 7 If the Drive Motor passed the motor winding resistance test inspect the female pins of the Drive Motor cable MC MOTOR connector Verify that the pins are not spread apart sprung beyond the point of m...

Page 277: ...ee Also System Troubleshooting Procedures on page 242 Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 267 7 Troubleshooting System Troubleshooting Procedures ...

Page 278: ...ted when the lift system has been commanded to move and no and or incorrect lift motion has been detected Review the machine Error Log or CPA3 Event Log and note any lift system related error codes codes 40 thru 45 Then use the Error Code and Troubleshooting Guide to learn about these error codes and procedures to troubleshoot and repair the issue see Error Code Troubleshooting Guide Operating the...

Page 279: ...e procedure 3 Review the Error Log and record any current and past lift system error codes Then use the Error Code Troubleshooting Guide see Error Code Troubleshooting Guide to isolate and resolve the fault condition a Along with the Error Code and Troubleshooting Guide review the following sup plemental information to help troubleshoot and resolve any failures Additional Information Use the follo...

Page 280: ...ft nut or lift tube away from the motor housing a If the lift motor was jammed make sure the lift fuse is good Do the Check for a blown lift motor fuse step b If the lift motor was jammed recalibrate the lift motor and reinstall the lift motor into the lift platform see Lift Motor Calibration on page 75 c Verify the lift movement and operation if there are remaining lift motor fault con ditions co...

Page 281: ... red 8 Black of the lift motor connector If the resistance is 0 ohms replace the lift motor b Leaky or Open lift motor capacitor test Connect the lift motor cable connector to the MC With the incline below 15 to allow room for lift travel measure the AC voltage between pins 7 red and 8 Black of the lift motor connector Select the manual running program and press the INCLINE UP control The AC voltm...

Page 282: ... LIFT connector Set the treadmill in the manual program and press the INCLINE DOWN control The AC voltmeter should read the AC line voltage either 120VAC or 240VAC Note that the AC line voltage read ing will only be present before an error condition is displayed A correct reading verifies that the DOWN switch is working properly It the DOWN lift switch test fails replace the MC c If the MC lift sw...

Page 283: ...Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 273 7 Troubleshooting System Troubleshooting Procedures ...

Page 284: ...mber approaches 0 As the friction increases so does the amount of motor current required to move the belt Typically cleaning the belt and deck will reduce friction causing the drive motor to work less resulting in a higher belt rating number l Belt rating is an algorithm that incorporates the average drive motor load current and other parameters of the last 100 5 5 mph to 12 5 mph workouts to deri...

Page 285: ... 5 If the ASL light has returned to the Pulsing Blue state replace the belt and deck sur face either flip the deck or replace deck if both surfaces are used Belt Ratings 1 and 0 1 Replace the belt and deck surface either flip the deck or replace deck if both surfaces are used 2 On P10 P30 P30i and P31 consoles Reset the Belt rating to 10 by holding down the QUICKSTART key while viewing the Belt Ra...

Page 286: ...ls are available for download from the Precor product web page see PM Guides below There are also many PM ser vice task instructional videos available to view from the Precor Connect servicer web site see PM Service Videos on page 278 Precor Customer PM Plans Precor also offers PM service plans for customer purchase see Preventative Maintenance Plans PM Guides and Videos Product PM Guides PM Guide...

Page 287: ...view the entire list of manuals There may be other related product PM guides such as console PM guides IMPORTANT If you determine that the equipment needs service disconnect all power connections television Ethernet and power cables Then place an OUT OF SERVICE sign on the equipment and make it clear that the machine must not be used Contact Precor Customer Support at support precor com or 800 786...

Page 288: ...ucts currently include PM videos l PM Service Videos SERVICE VIDEOS How to access PM service videos from Precor Connect 1 Log in to your Precor Connect Servicer account Precor Connect Partner s 2 From the Connect Home page select DOCUMENTATION SERVICE VIDEOS to view the list of the equipment Service Bulletins and Tech Tips Contact Precor Customer Support at support precor com or 800 786 8404 with ...

Page 289: ...Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 279 8 Preventative Maintenance PM Service Videos ...

Page 290: ...lt does not stop turn off the power using the ON OFF switch at the front of the treadmill and unplug1 the power cord The treadmill must remain out of service until the stop switch is repaired 2 Get a clean dry cotton towel that is at least 36 inches 1 meter in length and fold it in half lengthwise a Lift the running belt and push the towel through to the other side so that both ends of the towel e...

Page 291: ...ss the safety stop key if the towel becomes loose to prevent it from being pulled into the treadmill s rollers 4 The treadmill will begin to run at 1 mph Allow the treadmill to run for one minute while keeping the towel firmly in place WARNING Do not adjust the treadmill s speed or run it higher than 1 mph Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Pag...

Page 292: ...sp both sides of the towel and run it up and down the length of the belt several times to clean the top of the deck 8 Remove the towel from beneath the belt 9 Turn the power switch to ON 10 Verify operation and return to service Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 282 8 Preventative Maintenance Running Belt and Deck Cleaning Procedure ...

Page 293: ...ight ASL3 l Supports the LEDP30 P30i and P31 and touchscreen P62 and P82 consoles l Ground Effects Impact Control System GFX4 l Integrated Footplant Technology IFT5 l Implemented a new common frame used on the TRM600 700 800 models begin ning 05 14 2019 There are now two base frame configurations the TRM700 16 Legacy and the TRM700 18 Common Frame configurations see TRM600 700 800 Common Frame Ove...

Page 294: ...ably as Major and Slave also as Minor 1Upper printed circuit assembly generally refers to the console 2Upper PCA board 3Lower Printed Circuit Assembly board also refered to as the Lower PCA or simply as the lower board On treadmills it is the console to base function interface and the motor con troller unit MCU On self powered units it is the lower PCA console to base function inter face 4Lower Pr...

Page 295: ... and flashing of the LED A button near the light is used to wake up the entire sys tem temporarily to check its color and to clear the status color if pressed long enough Act ive Status Light processor receives simple commands from the Console see Active Status Light ASL on page 236 Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 285 9 Theory of Operat...

Page 296: ...drive roller o New common frame take up roller and running belt adjustment mechanism o Different size running deck l New landing trim and end cap covers l New drive belt tension adjustment mechanism l Redesigned front compartment dust guard easier drive belt removal Ordering Parts When ordering parts for the TRM700 and TRM800 series treadmills you will need to provide the equipment frame type lega...

Page 297: ... slides into a frame pin mounting hole The other end of the shaft is milled to set into a frame mounted bracket On TRM600 models the shaft bracket mount is on the left side of the roller and the shaft pin mount is on the right side On TRM700 800 models the frame roller mounts are switched the shaft bracket mount is on the right side of the roller and the shaft pin mount is on the left side TRM600 ...

Page 298: ...er The TRM600 common frame take up roller has not changed It is a smaller diameter roller and not compatible with the TRM700 800 treadmills The roller is designed to use the com mon frame single bolt fastener belt tension adjustment mechanism Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 288 9 Theory of Operation TRM600 700 800 Common Frame Overview ...

Page 299: ... up roller TRM600 Take up Roller Installation The TRM600 common frame take up roller installation is slightly different than the TRM700 800 because the TRM600 take up roller is a smaller diameter roller A spacer is required to raise the roller to the correct mounting height Other than that there is no dif ference between the TRM600 and TRM700 800 installation and belt adjustment procedure All comm...

Page 300: ... tension adjustment mechanism On the common frame the running belt tension adjustment bolt is both the take up roller fastener and the belt tensioner The downward force from the belt tension holds the roller in place Common Frame Running Deck TRM600 Running Deck Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 290 9 Theory of Operation TRM600 700 800 Co...

Page 301: ...ckward compatible with the legacy frame The common frame deck is approximately 1 larger in length and width than the legacy frame deck The TRM700 800 common frame deck is not compatible with the TRM600 There are no changes to the running belt parts The larger common frame deck uses the same running belt as the smaller size legacy frame deck The Forbo belt with a pre waxed deck or the Ammeraal Belt...

Page 302: ...ommon frame has improved the drive belt adjustment process by adding a drive belt adjustment bolt mechanism The new procedure is faster easier and less prone to error Loosen the four motor mount bolts use the belt tension adjustment bolt to tension the belt and then re tighten the motor mount bolts securing the belt tension and motor Dust Guard The common frame dust guard was redesigned trimmed ba...

Page 303: ...d the dust cover to be removed also On the common frame the dust cover no longer blocks the belt and does not need to be removed to remove the drive belt Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 293 9 Theory of Operation TRM600 700 800 Common Frame Overview ...

Page 304: ...System Wiring Diagram System Wire Diagram Overview Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 294 10 System Wiring Diagram ...

Page 305: ...System Wire Diagram Connector Pins Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 295 10 System Wiring Diagram ...

Page 306: ...COMM Cable Wire Diagram COMM Cable Wire Diagram Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 296 10 System Wiring Diagram COMM Cable Wire Diagram ...

Page 307: ...Console Wire Diagram Console Wire Diagram Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 297 10 System Wiring Diagram Console Wire Diagram ...

Page 308: ... Assemble Wire Diagram Power Entry Assembly Wire Diagram Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 298 10 System Wiring Diagram Power Entry Assemble Wire Diagram ...

Page 309: ... Precor Websites Link Precor com product home page Available information Product Specifications Assembly Guides Preventative Maintenance Guides Console Install PM Guides Precor com Precor Connect servicer home page Available Product information Part Numbers Exploded View Diagrams Service Bulletins Software Updates Service Videos Connect Login Precor Technician Certification Training Service Instal...

Page 310: ...ing Belt Alignment procedure Running Belt Alignment Hood Cover Removal Hood Cover Removal ESTOP2 Switch Lanyard Test TRM ESTOP Test Lift Motor Jackscrew Lubrication Maintenance pro cedure Lift Motor Jackscrew Lubric ation Procedure Machine Leveling procedure Machine Leveling Pro cedure Always log in to your Precor connect servicer account Guest login users do not have access to all features 1Tread...

Page 311: ...Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 301 11 Product Literature Videos Service Videos ...

Page 312: ... reference when servicing the equipment However the service manual may not reflect the latest equip ment part updates So always refer to the equipment Exploded View Diagram and Parts Identification List on Precor Connect to obtain the latest part information How to order parts legacy and common frames When ordering parts for the TRM700 and TRM800 series treadmills you will need to provide the equi...

Page 313: ...to find part Information 1 Log in to the Precor Connect Partner website 2 Then use the ORDER PARTS SEARCH BY function to find the equipment model You can search by Part Number Serial Number first four letters are sufficient Model Description or the Parts Description 3 Select the equipment model from the list of found search results Contact Precor Customer Support at support precor com or 800 786 8...

Page 314: ... click the Exploded View link and find the part bubble number c Then go to the Parts Identification Table locate the bubble number in the BUBBLE column and the associated part number in the PART column Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 304 12 Parts About ...

Page 315: ...escription Model Description Service Manual Link Serial Code Bubble Numbers Exploded View Link Part Numbers Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 305 12 Parts About ...

Page 316: ...gacy Frame on the facing page o Exploded View Diagram Common Frame on page 317 l Parts Identification List 1 o Open Parts List Legacy Frame o Parts List Common Frame on page 324 Note 1 Not supported on all web browsers the link may not open the pdf file TIP It is recommended that you go to the Precor Connect servicer website to obtain the most current version of the Exploded View Diagram and part ...

Page 317: ...D 4 3 2 1 DRAWING TEMPLATE REV D PAGE A01 SIZE 7 A DWG NO DRWN BY SAH 09 30 16 SUBREV SM 06 22 16 TRM700 16 CS 1 OF PRODUCT Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 307 12 Parts Exploded View Diagram Legacy Frame ...

Page 318: ...101 DWG NO PAGE 2 OF 7 A B C D 4 3 2 1 80 145 82 81 84 146 85 86 2X 97 2X 202 2X 91 20X 91 2X 79 205 2X 206 10X 204 6X 91 6X Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 308 12 Parts Exploded View Diagram Legacy Frame ...

Page 319: ...E 3 OF 7 A B C D 4 3 2 1 147 148 132 01 213 4X 129 113 98 12X 51 50 119 131 208 6X 118 130 91 6X 128 120 151 162 86 143 138 93 86 33 34 137 Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 309 12 Parts Exploded View Diagram Legacy Frame ...

Page 320: ...101 DWG NO PAGE 4 OF 7 A B C D 4 3 2 1 251 160 91 2X 98 56 66 2X 67 2X 65 2X 57 2X 68 2X 53 54 2X 55 16 59 2X 64 2X 60 2X 77 Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 310 12 Parts Exploded View Diagram Legacy Frame ...

Page 321: ... 7 A B C D 4 3 2 1 3 91 2X 15 19 2 14 2X 75 2X 134 4X 133 4X 89 88 159 4X 158 2X 139 4X 207 2X 95 2X 136 2X 20 76 6X 97 6X 86 6X 13 2X 253 124 2X Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 311 12 Parts Exploded View Diagram Legacy Frame ...

Page 322: ...92 4X 181 91 2X 52 7 101 201 72 3X 10 121 208 6X 91 5X 203 5X 12 11 107 91 4X 90 2X 252 109 2X 24 111 2X 108 23 105 109 2X 208 2X 25 110 103 106 104 208 4X 73 2X 70 2X 209 3X 210 6X 99 9 Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 312 12 Parts Exploded View Diagram Legacy Frame ...

Page 323: ...WHITE BLACK GREEN YELLOW TO CHASSIS POINT 2 GREEN YELLOW BLUE BROWN BLUE BROWN BLUE BROWN TO DISPLAY TO CHASSIS POINT 1 LINE INPUT MAIN MOTOR LIFT MOTOR LINE FILTER E N L BLUE BLUE BROWN BROWN CIRCUIT BREAKER 240V 9 7 11 25 101 12 16 104 110 103 24 24 CIRCUIT BREAKER 120V 106 110 103 106 155 Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 313 12 Parts ...

Page 324: ...USION LEFT PAINTED TRM700 PPP000000302529101 51 TARGA EXTRUSION RIGHT PAINTED TRM700 PPP000000302529102 52 DUST GUARD PPP000000302508101 53 PIN CLEVIS 3 8 X 1 75 ZINC PPP000000010401106 54 PIN HITCH 093 DIA ZINC 203 PPP000000010400103 55 PIN LIFT PIVOT 3 34 MUSHROOM HEAD PPP000000045669107 56 WELDMENT LIFT PLATFORM PAINTED PPP000000302468101 57 WHEEL LIFT PPP000000044270101 59 PIN LIFT PIVOT PPP00...

Page 325: ...2 LABEL CHASIS NEUTRAL PPP000000037436101 103 ASSY CBL 1C 12AWG 250X032 QD RECP X2 BROWN 5 PPP000000040193005 104 CBL 1C 14AWG 10 RING 250X032 QD RECP GRN YEL 8 PPP000000040195008 105 IEC 16 20A POWER CORD INLET PPP000000045381101 106 ASSY CBL 1C 12AWG 250X032 QD RECP X2 BLUE 9 PPP000000302226009 107 BRACKET POWER ENTRY PPP000000302466101 108 BRACKET POWER ENTRY CABLE CLAMP PPP000000302479101 109 ...

Page 326: ...MMET 1 4 IN FSTNR 375 SQ X 156 MAX THCK PPP000000013222101 205 ANCHOR SIDE TRIM PPP000000302440101 206 TRIM LANDING ANCHOR MOUNTING BLOCK PPP000000302520101 207 NUT HEX 3 8 24 STL GRADE 8 CLEAR ZN PPP0000KBPCN038034 208 SCREW SELF TAP TRI WASHER HD HEX 10 24 X 75 STL CLR ZN ERIELUBE PPP0000PBDCA019075 209 SCREW SELF TAP TYPF WASHER HD HEX SLOT 10 24 X 05 STL CLR ZN GRN PPP0000PBJCG019050 210 WASHE...

Page 327: ... C D 4 3 2 1 CS TRM700 18 DRAWING TEMPLATE REV D PAGE 7 A DWG NO DRWN BY SAH 09 30 16 SUBREV SM 06 22 16 1 OF PRODUCT Common Frame Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 317 12 Parts Exploded View Diagram Common Frame ...

Page 328: ...X 134 2X 202 2X 91 16X 91 2X 79 205 2X 206 8X 204 6X 91 4X 81 82 306 6X A01 SUBREV 304380 102 DWG NO PAGE 2 OF 7 A B C D 4 3 2 1 Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 318 12 Parts Exploded View Diagram Common Frame ...

Page 329: ...1 50 119 131 208 6X 118 130 86 6X 128 120 151 162 86 143 138 93 86 2X 33 34 137 177 A01 SUBREV 304380 102 DWG NO PAGE 3 OF 7 A B C D 4 3 2 1 Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 319 12 Parts Exploded View Diagram Common Frame ...

Page 330: ... 66 2X 67 2X 65 2X 57 2X 68 2X 53 54 2X 55 16 59 2X 305 2X 329 2X 28 2X A01 SUBREV 304380 102 DWG NO PAGE 4 OF 7 A B C D 4 3 2 1 Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 320 12 Parts Exploded View Diagram Common Frame ...

Page 331: ... 134 4X 93 4X 96 2X 136 2X 20 76 6X 134 6X 86 6X 13 2X 253 124 2X 2 02 2X A01 SUBREV 304380 102 DWG NO PAGE 5 OF 7 A B C D 4 3 2 1 Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 321 12 Parts Exploded View Diagram Common Frame ...

Page 332: ...X 92 5X 181 91 2X 52 7 101 72 3X 10 91 5X 203 5X 12 11 107 91 4X 90 2X 252 109 2X 24 111 2X 108 23 105 109 2X 208 2X 25 110 103 106 104 208 4X 73 3X 70 2X 209 3X 210 6X 99 9 304 Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 322 12 Parts Exploded View Diagram Common Frame ...

Page 333: ...X 92 5X 181 91 2X 52 7 101 72 3X 10 91 5X 203 5X 12 11 107 91 4X 90 2X 252 109 2X 24 111 2X 108 23 105 109 2X 208 2X 25 110 103 106 104 208 4X 73 3X 70 2X 209 3X 210 6X 99 9 304 Contact Precor Customer Support at support precor com or 800 786 8404 with any questions Page 323 12 Parts Exploded View Diagram Common Frame ...

Page 334: ...6 PIN CLEVIS 3 8 X 1 75 ZINC 53 PPP000000010400103 PIN HITCH 093 DIA ZINC 203 54 PPP000000045669107 PIN LIFT PIVOT 3 34 MUSHROOM HEAD 55 PPP000000302468101 WELDMENT LIFT PLATFORM PAINTED 56 PPP000000044270101 WHEEL LIFT 57 PPP000000302485103 PIN LIFT PIVOT 59 PPP000000302616104 WASHER TOP HAT MOTOR 61 PPP000000036192101 BUSHING SPANNER 65 PPP00000HCTN050275 SCREW HEX GR 5 1 2 13X2 3 4 BLK SHRPRZD ...

Page 335: ...0304443052 ASSY CABLE CHR PCA TO GRIP JACKET 52 137 PPP000000RX3B0V000 CR RE PAN HD SCREW M4 0 7 18 138 PPP000000302571101 OVERMOLD HHHR BAR 143 PPP000000302583103 ASSY HOOD TRANSITION LH TUNGSTEN 145 PPP000000302583104 ASSY HOOD TRANSITION RH TUNGSTEN 146 PPP000000302536102 COVER DASH BACK TUNGSTEN 147 PPP000000302534103 ASSY DASH FRONT TUNGSTEN 148 PPP000000302525101 ASSY EMERGENCY STOP SWITCH 1...

Page 336: ...THERMAL SWITCH CONNECTOR REPAIR 300 PPP000000304609101 PLATE MOTOR TENSIONER 304 PPP00000AAHN075004 RETAINING RING EXTERNAL 3 4 ROTOR CLIP P N SH 75ST PA 305 PPP000000302440101 ANCHOR SIDE TRIM 306 PPP000000010135101 NUT THREADED TINNERMAN 5 16 18 310 PPP00000WNNN075003 WASHER FLAT 75 X 1 125 X 031 STL 329 PPP000000305281101 TRM600 700 COMBINED LITERATURE KIT FOR PRINT IN BOX ENGLISH ONLY 999 Cont...

Page 337: ...this manual may be reproduced in any form or by any means including electronic storage and retrieval or translation into a foreign language without prior agreement and writ ten consent from Precor Incorporated as governed by United States and international copy right laws Precor Incorporated 20031 142nd Ave NE P O Box 7202 Woodinville WA 98072 4002 Ph 1 800 347 4404 Contact Precor Customer Support...

Page 338: ...ereby forewarned that Precor considers the unauthorized appro priation of its proprietary rights to be a very serious matter Precor will vigorously pursue all unauthorized appropriation of its proprietary rights Warranty The material contained in this document is provided as is and is subject to being changed without notice in future editions Further to the maximum extent permitted by applicable l...

Page 339: ...he indicated conditions are fully understood Caution A CAUTION notice denotes a hazard It calls attention to an operating procedure practice or the like that if not correctly performed or adhered to could result in dam age to the product or loss of important data Do not proceed beyond a CAUTION notice until the indicated conditions are fully understood Service Safety Guidelines Prior to doing any ...

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