PPS SuperNOVA Installation, Operation & Maintenance Instructions Manual Download Page 16 | Manualshive

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NEUTRON Series

Precision Pumping Systems

•

GoPPS.com

•

6515 Business Way, Boise, ID 83716

•

208.323.5300

16

Flow Switch

Protects the pump from

running dry and helps the

pump go into idle mode

Control Box

Pressure

Gauge

Pump and Motor

VFD

Pressure Transmitter

Sends pressure

reading to the VFD

3.5

*Your station may differ slightly from this

image. If you need assistance locating a

component not shown, contact our Service

Support Team at (208) 287-9361

or via email at [email protected].”

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Summary of Contents for SuperNOVA

Page 1: ...ance Instructions 0 Warranty Information 1 Safety Instructions 2 Component Manual Library 3 Flagship Pump Station Components 4 Drop Pipe Installation 5 Custom Pump Station Components 6 Theory of Opera...

Page 2: ...Booster Submersible Pump Station Vertical Multi Stage Booster Vertical Turbine Submersible Theory of Operation Single Pump Systems Multi Pump Systems Start Up Basic Operation Control Monitoring PPS C...

Page 3: ...horized by a PPS technician 4 There is no warranty coverage for mechanical pump seals or packing glands unless the failure occurs during the initial start up of the system 5 Any modifications to the p...

Page 4: ...r mechanical pump seals or packing glands unless the failure occurs during the initial start up of the system 5 Any modifications to the pumping system without written approval by PPS shall void this...

Page 5: ...ve equipment Main Disconnect and branch circuit protection for this panel to be provided by others TURN OFF ALL power to the control panel before working on or around electrical equipment Never operat...

Page 6: ...reate an explosion resulting in SEVERE INJURY OR PROPERTY DAMAGE NOTE The manufacturer is not responsible for any damages caused by freezing due to improper winterizations Read and follow the winteriz...

Page 7: ...ow this QR Code or click HERE Follow this QR Code or click HERE Follow this QR Code or click HERE Follow this QR Code or click HERE Follow this QR Code or click HERE Follow this QR Code or click HERE...

Page 8: ...ess Way Boise ID 83716 208 323 5300 8 FLAGSHIP PUMP STATION COMPONENTS 3 1 Your station may differ slightly from this image If you need assistance locating a component not shown contact our Service Su...

Page 9: ...manual by following this QR Code or clicking HERE Your pump station includes a pressure gauge Locate the brand and model number in your pump station and locate the correct manual by following this QR...

Page 10: ...rovides corrosion protection custom colors available Air Relief Valve Precision Pumping Systems GoPPS com 6515 Business Way Boise ID 83716 208 323 5300 10 3 2 Your station may differ slightly from thi...

Page 11: ...tation includes an end suction centrifugal pump Locate the brand and model number in your pump station and locate the correct manual by following this QR Code or clicking HERE MOTOR Your pump station...

Page 12: ...Switch Pressure Sensor 2 MPT Connection Suction and Discharge 1 Blow Out Pressure Tank Exhaust Fan VFD Vent Touch Display Combo Pressure Gauge VFD Access Cover Vent Drain Isolation Valve 3 3 Your stat...

Page 13: ...station includes an end suction centrifugal pump Locate the brand and model number in your pump station and locate the correct manual by following this QR Code or clicking HERE MOTOR Your pump statio...

Page 14: ...in constant output pressure and varying flows Pump Flow Switch Protects the pump from running dry and helps the pump go into idle mode Check Valve Advanced Keyboard for easy control and operation Pres...

Page 15: ...tation includes an end suction centrifugal pump Locate the brand and model number in your pump station and locate the correct manual by following this QR Code or clicking HERE MOTOR Your pump station...

Page 16: ...nning dry and helps the pump go into idle mode Control Box Pressure Gauge Pump and Motor VFD Pressure Transmitter Sends pressure reading to the VFD 3 5 Your station may differ slightly from this image...

Page 17: ...station includes an end suction centrifugal pump Locate the brand and model number in your pump station and locate the correct manual by following this QR Code or clicking HERE MOTOR Your pump station...

Page 18: ...ee of welding seams or cracks to prevent rust Structural steel is welded underneath to maximize strength UL rated control cabinet for VFD Thermosetting Epoxy Powder Coating provides corrosion protecti...

Page 19: ...ation includes an end suction centrifugal pump Locate the brand and model number in your pump station and locate the correct manual by following this QR Code or clicking HERE MOTOR Your pump station i...

Page 20: ...Jockey Pump Optional Filter Pressure Relief Valve Pressure Transmitter High PSI Switch Duty Pumps Flow Meter 3 7 Your station may differ slightly from this image If you need assistance locating a comp...

Page 21: ...r pump station includes an end suction centrifugal pump Locate the brand and model number in your pump station and locate the correct manual by following this QR Code or clicking HERE MOTOR Your pump...

Page 22: ...Gauge Pump and Motor Industrial Grade Valves Pressure Transmitter Sends pressure reading to the VFD Control Box PHOENIX 3 8 Your station may differ slightly from this image If you need assistance loca...

Page 23: ...er in your pump station and locate the correct manual by following this QR Code or clicking HERE MOTOR Your pump station includes a motor Locate the brand and model number in your pump station and loc...

Page 24: ...tter and Pressure Gauge Check Valve Pressure tank UL rated control cabinet for VFD Thermosetting Epoxy Powder Coating provides corrosion protection custom colors available 3 9 Your station may differ...

Page 25: ...ation includes an end suction centrifugal pump Locate the brand and model number in your pump station and locate the correct manual by following this QR Code or clicking HERE MOTOR Your pump station i...

Page 26: ...NEPTUNE Series Precision Pumping Systems GoPPS com 6515 Business Way Boise ID 83716 208 323 5300 26 3 10 COMING SOON...

Page 27: ...station includes an end suction centrifugal pump Locate the brand and model number in your pump station and locate the correct manual by following this QR Code or clicking HERE MOTOR Your pump station...

Page 28: ...VIRGO Series COMING SOON Precision Pumping Systems GoPPS com 6515 Business Way Boise ID 83716 208 323 5300 28 3 11...

Page 29: ...tation includes an end suction centrifugal pump Locate the brand and model number in your pump station and locate the correct manual by following this QR Code or clicking HERE MOTOR Your pump station...

Page 30: ...ipe to grooved elbow from step one with groove x HDPE clamp gure 4 Remove bolts from groove x HDPE clamp as shown gure 5 Install gasket all the way over the HDPE drop pipe as shown gure 6 Install groo...

Page 31: ...d Vertical Turbine Pumps Air Relief Pressure Gauges High Pressure Relief Valve Powder Coated Station Skid Automatic Actuated Butterfly Valve Canned Turbine Station CUSTOM PUMP STATION COMPONENTS 5 1 Y...

Page 32: ...icking HERE PUMP Your pump station includes an end suction centrifugal pump Locate the brand and model number in your pump station and locate the correct manual by following this QR Code or clicking H...

Page 33: ...ure Transducers Butterfly Valves VMS Pony Pump Air Relief Air Relief Check Valves Powder Coated Station Skid End Suction Centrifugal Booster Pumps Centrifugal Booster Pumps Vertical Multi Stage Pony P...

Page 34: ...UMP Your pump station includes an end suction centrifugal pump Locate the brand and model number in your pump station and locate the correct manual by following this QR Code or clicking HERE MOTOR You...

Page 35: ...ater Sun Shade Filter Flush Harmonics Air Conditioning UL Listed Variable Speed Control System High Flow Submersible Duty Pumps Jockey Pumps High Pressure Switches High Pressure Relief Valve High Flow...

Page 36: ...er in your pump station and locate the correct manual by following this QR Code or clicking HERE PUMP Your pump station includes an end suction centrifugal pump Locate the brand and model number in yo...

Page 37: ...peed Control System Pressure Transducers High Pressure Switch Powder Coated Station Skid Galvanized Piping Pressure Gauges Air Relief Vertical Multi Stage Booster Pumps 5 4 Your station may differ sli...

Page 38: ...er in your pump station and locate the correct manual by following this QR Code or clicking HERE MOTOR Your pump station includes a motor Locate the brand and model number in your pump station and loc...

Page 39: ...ariable Speed Control System Check Valves Butterfly Valves High Pressure Switches Submersible Turbine Pump Self Cleaning Filter Touch Screen User Interface Main Disconnect Switch Flow Meter Pressure T...

Page 40: ...tters and sensors Locate the brand and model number in your pump station and locate the correct manual by following this QR Code or clicking HERE PRESSURE TRANSMITTERS SENSORS Your pump station may in...

Page 41: ...stems can also automatically send faults and warnings via email or text message THEORY OF OPERATION Precision Pumping Systems GoPPS com 6515 Business Way Boise ID 83716 208 323 5300 41 Can the Jockey...

Page 42: ...o timer based and manual filter flush controls Automatically operated intake screen supply valve 6 2 2b Remote Start In addition to starting on pressure drop the system can also start via a remote sig...

Page 43: ...rocedures must be performed Perform the following steps only if the system has been shut down temporarily and the system is pressurized CAUTION If the pumping system has been shut down for a long time...

Page 44: ...em Settings Pressure Flow Level Pump Settings Sleep Settings Lag Pump Settings Lead Lag Alternation VFD Bypass Mode Pony Flow Settings Miscellaneous Line Fill Mode Remote Start CW Valve Panel Temp Set...

Page 45: ...ternation Mode View Pump Status Pony Pump Start Stop Settings VFD Communication Settings VFD Bypass Mode Harmonic Filter Settings Underload Settings Prime Loss Settings 8 5 Using the Trend Log Downloa...

Page 46: ...system setpoint If the intake pressure is at or above the 100 setpoint the system setpoint is not manipulated by PID mode How often the PID mode system samples the intake pressure measurements System...

Page 47: ...ID mode Displays the current discharge pressure Setpoint Speed setting ranging from 0 Stopped 100 Full speed System faults when the flow rate reaches this value Time between fault value detection and...

Page 48: ...ain level The system will also trigger an alarm warning if the level is too high About Level Transmitter Calibration When replacing the level transmitter it s necessary to for the controller to know t...

Page 49: ...50 Hz Lag Pump Settings Navigation MAIN PUMP 1 or PUMP 2 LAG SETTINGS SETTING SETTING Flow PSI Mode VFD FREQUENCY MODE DEFINITION DEFINITION Lag Start PSI Deviation Lag Start Delay Lag Stop Flow Lag S...

Page 50: ...lead pump operates before the controller alternates lead lag designations Manually alternates the lead lag pump designations Enables or disables communication between a variable frequency drive and th...

Page 51: ...ngs Prime Loss Settings Navigation MAIN PUMP UNDERLOAD SETTINGS Navigation MAIN PUMP PRIME LOSS SETTINGS SETTING SETTING DEFINITION DEFINITION Frequency Delay Torque Restart Trials Delay Restart Delay...

Page 52: ...og Enable Disable Remote Mode Load Save Controller Settings Set Password Navigation MAIN REMOTE SETTINGS Navigation MENU LOAD SAVE VALUES Navigation MENU PASSWORD PROTECTION SETTING DEFINITION REMOTE...

Page 53: ...abled The controller increases the PSI Setpoint by this value after each Step Delay time has passed How long the controller maintains the PSI Set point before increasing it by the Step PSI value TEST...

Page 54: ...fault has been resolved reset the system by pressing Reset on the Main screen 9 1 High Pressure Pressure exceeds the pressure setpoint POSSIBLE CAUSE POSSIBLE SOLUTIONS Closed discharge isolation val...

Page 55: ...ng in network Make sure the inlet isolation valve is completely open Inspect water source Use the Trend Log to determine if the fault occurs while the system is operating at design flow pressure Inspe...

Page 56: ...e the Trend Log to determine if the fault occurs while the system is operating at design flow pressure Inspect and correct the Low Flow Fault setting Repair or replace sensor wiring Replace with flow...

Page 57: ...ault occurs while the system is operating at design flow pressure Make sure demand does not exceed the motor pump design capacity Repair or replace sensor wiring Compare pressure transmitter data via...

Page 58: ...age may be present even when the disconnect switch is off CAUTION Keep Control panel closed when operating equipment DANGER HAZARDOUS PRESSURE Working on a pressurized system can cause an explosion re...

Page 59: ...needed See equipment manufacturer manual for detailed repair instructions Inspect for leaks and proper operation and repair as needed See equipment manufacturer manual for detailed repair instruction...

Page 60: ...s 5 Visually inspect dustiness corrosion or temperature 6 Inspect clean heat sink See manufacturer manual for detailed maintenance instructions Winterizing the Pump Station and Isolating the Distribut...

Page 61: ...e Test Manifolds Tubing and Hose Connections Inspect Incoming Power Connections Adjust Quick Pressure Relief Valve Check Overloads Connections and Settings Test Amiad Filter Operation Check Field Stri...

Page 62: ...m of PSID Switch Amiad SAF Remove Black Canister from Flush Valve Filter Inspect and Clean Filter and Open Amiad SAF Remove Lower Tubing from 2 Flush Valve and Pilot Amiad SAF Set Three Way PSID Test...

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