Polaris 2011 RANGER RZR, Service Manual

Page: 322 / 418

8.13
TRANSMISSION
8
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
26. Remove the screw from the end of the shift cable lever and
remove the shifter assembly from the housing.
27. Inspect the shifter assembly shaft and housing for excessive
wear or damage. Replace components if needed.
28. Inspect and replace the case bearings if required.
NOTE: Do not pull bearings from case for
inspection, as the removal process damages the
bearing.
Transmission Shift Housing Reassembly
1. Install a new shift cable lever seal and press it flush with
the case. Apply lubricant to the seal lip.
2. Lubricate the shaft of the shifter assembly and install the
assembly into the housing with a new retaining ring and
washer. Install the shift cable lever (“X” facing out) and
torque the retaining screw to specification.
3. Assemble the input shaft with new ball bearings (if
required).
NOTE: Install new bearings and seals by pressing
on the outer edge only.
= T
Shift Cable Lever Screw:
15-20 ft. lbs. (20 - 27 Nm)