Polaris 2011 RANGER RZR, Service Manual

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6.9
CLUTCHING
6
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
4. Reinstall the driven clutch and drive belt. Torque the driven
clutch retaining bolt to
17 ft. lbs. (23.5 Nm) . Be sure to
rotate the driven clutch counterclockwise several times to
ensure the belt is tight and riding at the proper height in the
clutch.
5. Inspect the belt to sheave clearance again. If the belt rests
evenly between the drive clutch stationary and moveable
sheaves, the offset is correct and the vehicle can be
reassembled (see Step 7). If the belt is still contacting either
sheave, remove the drive belt and driven clutch. Add or
remove offset washers behind the driven clutch
accordingly.
• .030" Offset Washer - PN 7556454
• .060" Offset Washer - PN 7556120
6. Reinstall the driven clutch and drive belt. Torque the driven
clutch retaining bolt to
17 ft. lbs. (23.5 Nm) . Be sure to
rotate the driven clutch counterclockwise several times to
ensure the belt is tight and riding at the proper height in the
clutch. The belt should now be resting evenly between the
drive clutch stationary and moveable sheaves.
7. Inspect the outer clutch cover gasket. Replace if damaged.
8. Install the outer clutch cover and torque the cover screws
to
45-50 in. lbs. (5-5.6 Nm) .
9. Install the clutch cover outlet duct and tighten the clamps.
10. Sit in the driver’s seat, apply the brake and start the engine.
Place the gear selector in high range and test the vehicle for
drive clutch drag or hard shifting while at idle speed. If
shifting remains difficult, refer to the note below.
NOTE: If the vehicle or drive clutch is new (less than
0.2 hours), remain in the driver's seat with the gear
selector in high range. Allow the engine to idle for
five minutes to break in the drive clutch hub bearing.
11. Reinstall the rear seat base assembly and torque the
mounting bolts to 40 ft. lbs. (54 Nm) .
12. Reinstall the rear service panel and seats.
17 ft. lbs.
(23.5 Nm)
Proper
Height
Correct
Offset
CAUTION
Do not leave the vehicle unattended.