Polaris 2011 RANGER RZR, Service Manual, Page: 131 / 418

4.14
ELECTRONIC FUEL INJECTION
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
8. Lift the mounting bracket straight up and out from the
vehicle.
9. Using a 5 mm hex wrench, remove the CPS retaining bolt
and remove the sensor from the magneto housing.
10. Install new sensor using a light coating of oil on the O-ring
to aid installation.
11. Torque the CPS retaining bolt to specification.
Installation
IMPORTANT: When reinstalling the transmission to
rear gearcase mount bracket, it is extremely important
to torque all (7) fasteners to specification. Refer to the
following procedure.
NOTE: Special tool (PA-48873) will be required to
torque the mounting bracket fasteners when the
transmission and rear gearcase are installed in the
vehicle.
1. Clean bolt threads with solvent and allow them to dry.
Coat the circumference of the first 4 threads of the bolts
with Loctite before installing the bolts.
2. Reinstall mounting bracket and hand tighten the (7) bolts.
3. Torque ALL mounting bracket bolts to specification.
= T
CPS Retaining Bolt Torque:
25 in. lbs. (2.8 Nm)
Remove
Bracket
This tool is specifically designed to access
the critical transmission to rear gearcase
mounting bracket bolts on the RANGER
RZR when the transmission and rear
gearcase are installed in the vehicle. This
tool allows for proper torque to be applied to
½” SAE hex head cap screws with limited
wrench access. When used at a 90
°
angle
with a torque wrench, no torque multiplier
is necessary.
= T
Mount Bracket Bolt Torque:
23-27 ft. lbs. (31-37 Nm)
Special Tool
PA-48873