Polaris 2011 RANGER RZR, Service Manual

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7.2
FINAL DRIVE
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
SPECIAL TOOLS
TORQUE SPECIFICATIONS
Wheel and Hub Torque Table
FRONT BEARING CARRIER
Bearing Carrier Inspection / Removal
1. Elevate front of vehicle and safely support machine under
the frame area.
2. Check bearings for side play by grasping the top and bottom
of the tire firmly and checking for movement. The tire
should rotate smoothly without binding or rough spots.
3. Remove the (4) wheel nuts and remove the front wheel.
4. Remove the cotter pin and loosen the front wheel hub castle
nut. Remove the nut, and (2) cone washers from the front
wheel hub assembly.
5. Remove the fastener retaining the steering tie rod end to the
front bearing carrier.
PART NUMBER TOOL DESCRIPTION
2872608 Roll Pin Removal Tool
8700226
CV Boot Clamp Pliers
(earless type)
PU-48951 Axle Boot Clamp Tool
ITEM NUT TYPE SPECIFICATION
Aluminum Wheels
(Cast) Lug Nut
(1)
30 ft. lbs. + 90 ° (1/4 turn)
Steel Wheels
(Black / Camo) Flange Nut
(2)
27 ft. lbs. (37 Nm)
Front Hub
Castle Nut
- 80 ft. lbs. (108 Nm)
Rear Hub
Castle Nut
- 80 ft. lbs. (108 Nm)
Steel Wheel
(Standard Models)
27 ft. lbs. (37 Nm)
#1
#2
Aluminum Wheel
(LE Models)
30 ft. lbs. + 90° (1/4 turn)
CAUTION
Serious injury may result if machine tips or falls.
Be sure machine is secure before beginning this
service procedure. Wear eye protection when
removing bearings and seals.
Castle Nut
Cotter Pin
Cone
Washers