Polaris 2011 RANGER RZR, Service Manual, Page: 107 / 418

3.52
ENGINE
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
25. Install counter balance shaft gear (J) with new key, aligning
timing marks with crankshaft gear (I). Install washer and
bolt. Use the Gear Holder
(PU-45838). Torque to
specification.
26. Use the Cam Gear Alignment Tool (PU-45497-2) to align
the teeth of the cam gear (M). Install the cam gear (M) (with
the Cam Gear Alignment Tool still in place) onto the
camshaft. The timing marks on the camshaft gear should
align with the keyway on the balance shaft gear.
NOTE: If the timing mark on the camshaft gear does
not align properly, remove the camshaft gear and
tool. Use the Cam Spanner Wrench (PU-45498) to
rotate the cam to the proper position.
NOTE: Cam Spanner Wrench (PU-45498) is only
needed to rotate the camshaft when the entire valve
train is assembled.
27. Reinstall the camshaft gear; so the timing marks are
properly aligned. Install the washer and bolt. Torque to
specification.
NOTE: Be sure all of the timing marks are properly
aligned.
= T
Balance Shaft Gear Bolt Torque:
22

2 ft. lbs. (30

3 Nm)
PU-45838
J
I
PU-45497-2
M
= T
Counterbalance Gear and Camshaft
Gear Bolt Torque:
22

2 ft. lbs. (30

3 Nm)
PU-45498
Timing Marks
Timing Marks