Polaris 2011 RANGER RZR, Service Manual, Page: 303 / 418

7.50
FINAL DRIVE
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
7. Inspect the gears, thrust washers and differential case for
excessive wear or damage. Replace components if needed.
Differential Assembly
1. Thoroughly clean the differential components prior to
reassembly.
2. Install the lower differential gear and thrust washer.
3. Install the side differential gears and thrust washers and
slide the cross pin into position with the hole side facing the
hole in the differential case.
4. Install a new roll pin.
5. Install the upper differential gear and differential cover.
Apply Loctite® 271 to the cover screws and torque the
screws to specification.
6. Install the ring gear and torque the retaining bolts to
specification.
Thrust
Gear
Gears
Washers
Thrust
Washer
Differential
Case
Apply Loctite
®
271
= T
Differential Cover Screws:
130-155 in. lbs. (15-18 Nm)
= T
Ring Gear Bolts:
70-80 ft. lbs. (95-108 Nm)