Polaris 2011 RANGER RZR, Service Manual, Page: 337 / 418

9.8
BRAKES
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
FRONT BRAKE PADS
Pad Removal
1. Elevate and support front of vehicle.
2. Remove the wheel nuts, washers and front wheel.
3. Loosen the pad adjuster screw 2-3 turns.
4. Remove the upper and lower caliper mounting bolts and
remove the caliper from the front hub.
NOTE: When removing caliper, use care not to
damage brake line. Support caliper so to avoid
kinking or bending brake line.
5. Push caliper piston into caliper bore slowly using a
C-clamp or locking pliers with pads installed.
NOTE: Brake fluid will be forced through
compensating port into master cylinder fluid
reservoir when piston is pushed back into caliper.
Remove excess fluid from reservoir as required.
6. Push the mounting bracket inward and the slip outer brake
pad out between the bracket and caliper body.
7. Remove the inner pad from the bracket and caliper.
CAUTION
Use care when supporting vehicle so that it
does not tip or fall.
Severe injury may occur if machine tips or falls.
RZR / RZR S
RZR 4