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1200_GB-ANHANGA1_SICHERHEIT_SCHWADKREISEL

SUPPLEMENT - A

GB

j.  Never turn p.t.o. on when motor is turned off!
k.  When working with the p.t.o., ensure nobody is in the 

danger areas where the rotating p.t.o. or cardan shaft 
are located!

l.  Always turn p.t.o. off when angles become too great 

or it is no longer required!

m. Be alert! After turning the p.t.o. off, danger still exists 

from on-running centrifugal mass! During this time 
keep away from the machine! Wait until it comes to a 
complete standstill before starting any work!

n. Cleaning, lubricating or adjusting the p.t.o.-driven 

machine or cardan shaft should be carried out only 
when the p.t.o. and motor are turned off, and ignition 
key is removed!

o.  Place uncoupled cardan shaft in the holder provided 

or suspend it using chains!

p.  After uncoupling the cardan shaft, put  protective cover 

over the p.t.o. stub!

q.  Repair any damages before operating the machine!

5. Hydraulic system

a.  The hydraulic system is always under high pressure! 

Ensure the specified hydraulic hose connections are 
used when connecting hydraulic cylinders and motors!

b. When connecting hydraulic hoses to the tractor’s 

hydraulics, ensure that both the tractor’s and the 
machine’s hydraulics are depressurized!

c.  For hydraulic function connections between tractor 

and machine, coupling sleeves and sockets should 
be labelled so that operating errors can be eliminated!

  If function connections are reversed (e.g. lifting/lowering) 

– Risk of accidents!

d. Check hydraulic hose lines regularly and exchange 

them when damaged and aged! The new hydraulic 
hose lines must meet the technical demands of the 
machine’s manufacturer!

e.  When looking for leaks, use suitable means that protect 

from injury!

f.  Fluids (hydraulic fluid) escaping under high pressure 

can penetrate the skin and cause serious injury! Call 
a doctor immediately if injured! Danger of infection!

g.  Before working on the hydraulics, lower the machine, 

depressurize the hydraulics and turn the motor off!

6. Tyres

a.  When working on tyres ensure the machine is stabled 

securely and guaranteed against rolling (wheel chocks)!

b.  Fitting wheels and tyres requires adequate knowledge 

and proper tools!

c.  Repairs to tyres and wheels must only be carried out 

by specialists and with the appropriate tools!

d.  Check air pressure regularly! Be aware of the specified 

air pressure!

7. Maintenance

a.  In principle, any overhaul, maintenance and cleaning 

work as well as eliminating any function faults should 
be carried out with the drive turned off, motor at a 
standstill and ignition key removed!

b.  Wait until machine has completely stopped! Repairs 

to prestressed energy stores (springs, pressure 
accumulators, etc.) requires adequate knowledge and 
proper tools, and must only be carried out in specialist 
workshops! 

c. Check nuts and bolts regularly for tightness and 

retighten if necessary!

d. When working on a raised machine always ensure 

security using appropriate supports!

e.  When switching work tools,  use suitable tools and 

gloves!

f.  Dispose of oil, grease and filters properly! Always 

disconnect the power supply before working on the 
electrical system!

g.  If safety equipment is subject to wear and tear, check 

regularly and replace in time!

h.  Any exchange parts must, at least, meet the machine 

manufacturer’s established technical demands! This is 
achieved by using genuine parts, for example! When 
carrying out any electrical welding on the tractor and 
attached machines, clamp the cable at the generator 
and on the battery!

Summary of Contents for TOP 842 C

Page 1: ...rator s manual GB INSTRUCTIONS FOR PRODUCT DELIVERY Page 3 Translation of the original Operating Manual Nr 99 2740 GB 80Q 0 Double Rotary Swather TOP 842 C Type SK 2740 00001 TOP 962 C Type SK 2741 00...

Page 2: ...pply the highest quality standards to our products which are constantly monitored by our in house quality management and our management board Because the safety perfect function highest quality and ab...

Page 3: ...ctor carried out to three point linkage T Trial run carried out and no defects found T Functions explained during trial run T Pivoting in transporting and operating position explained T Information gi...

Page 4: ...haft speed 16 Swath apron optional equipment 16 Single rotor operation variant 17 Hydraulic working width adjustment 17 Setting the curved track 18 Setting the headland height both sides 18 TRANSPORT...

Page 5: ...EU guidelines EU Declaration of Conformity By signing the EU Declaration of Conformity the manufacturer declares that the machine being brought into service complies with all relevant safety and healt...

Page 6: ...tion c The danger of being crushed or cut exists in the Pick up cutting unit tailgate and upper extension areas d Before driving the vehicle the driver must ensure that nobody will be endangered and t...

Page 7: ...it 4 Working width limiters 5 Tine bearing rack 6 Chassis Overview 13 12 14 7 Left rotor unit 8 Outer feeler wheel optional equipment 9 Swath curtain 10 Tine cover 11 Lower link mounting and support s...

Page 8: ...at the same length 4 using the relevant adjusting equipment See the tractor manufacturer s operating manual Selecttherearpositioniftheliftingrodscanbeadjusted in various positions on the lower link Th...

Page 9: ...ilisers so that the attached machine cannot move sideways Beware Turn the motor off before mainte nance and repair works remove the ignition key and secure the tractor against rolling 3 Make electrica...

Page 10: ...ontrol unit to the floating position so that the hydraulic lines can easily be uncoupled later 1 Fold in the support stand Unlock spring loaded bolts B Swivel support stand 5a up and let it engage Be...

Page 11: ...hat nobody is near the rake during operation Note that danger may also exist from ejected cut tings and stones Stop work immedi ately as soon as anybody enters the danger zone Be advised Ensure that n...

Page 12: ...ave to be switched off Note Switch the tractor s control valve to the floating position in the working position so that a clean ground adaptation of the rotor units results From working position to he...

Page 13: ...entric bolt 2 and an open end spanner No 36 3 Retighten the nuts 3 Tightening torque 280 Nm b Adjustment spindle system 1 2 1 Loosen the nuts 1 2 Set the spindle 2 at the required length 3 Tighten the...

Page 14: ...ors Requirement The raking height is set equally for both rotors Align the height indicator 4 on both rotor units a Open hose clip 5 underneath the rotor unit b Align the height indicator arrow 4 with...

Page 15: ...rance at rake start position should now be approx 3 5cm Thegroundclearanceat rakeend positionshould now be approx 2 0 cm 4 Step Set the inner feeler wheel so that the tines in front have a ground clea...

Page 16: ...l cock on Line 1 5 Turn the bolt 1 until it can be pulled out flattened ring part is upwards 6 Set the chosen swath apron height by inserting the bolt in the chosen position flattened part upwards and...

Page 17: ...ond rotor will also be lowered Note If both rotors are to be brought to the transport position at the same time then start raising to transport position onlywhenbothrotorarmshavethesame position worki...

Page 18: ...e slot so that fodder can be better collected 2 5 Tighten the three screws 2 6 Insert the plastic covers 1 in the openings 7 Carry out a test run Repeat the procedure until the results are satisfactor...

Page 19: ...e carried out on flat firm ground Ensure that the swivel area is clear and that nobody is stand ing in the danger area Be advised For safety reasons turn p t o off and wait for rotors to come to a sta...

Page 20: ...ne arm as shown in the illustration or take it out 3 Push the sliding bolt 3 back in the direction of machine centre b The locking device engages in the slot and the tine arms are secured Driving on p...

Page 21: ...ansport position is established correctly Type Height m Reduced height m Width m Length m TOP 842 C 3 99 3 60 2 99 6 45 TOP 962 C 3 95 3 95 2 99 7 00 Reducing the transport height Note When the TOP 96...

Page 22: ...tor arm when closing danger of crushing d Securethehoopguardagainwiththespringlinchpin opening 6 5 6 3 Fold hoop guard down with TOP 962 C a Move rotor arms using the control unit until the pointer re...

Page 23: ...could become lost due to insufficient ground clearance while travelling Takenoteofthedistancetothefrontwheel oftherotorchassis Thetinecoveringcould become lost because of too little distance while tra...

Page 24: ...Danger of tipping occurs when the rotor units are in a raised position The rotor unit facing uphill is always raised first which results in uneven weight distribution G when travelling in a curve with...

Page 25: ...e observe the following for maintenance The instructions in these Operating Instructions apply If no particular instructions are available here then the informationintheinstructionssuppliedbytherespec...

Page 26: ...s in lowest position see section Swath curtain height Otherwise the oil plug 2 on the lower side of the gear is not accessible 2 1 Position of the filling screw 3 right in driving direction on the gea...

Page 27: ...s Tyres Dimensions Air pressure Chassis 1 380 54 17 138A8 Flot ET 54 2 340 55 16 133A8 Flot ET 50 6L 3 15 0 55 17 12PR AS ET 54 6L 1 5 bar 1 5 bar 1 5 bar Rotor 16 6 50 8 10PR 1 5 bar Tyres marked may...

Page 28: ...tighten if necessary B Changing the bearing bush of the tine arms The distance A should be approx 1 mm in normal operation If the shaft W clearance is greater then it can be corrected with shims Note...

Page 29: ...red 6 Continue filling with liquid grease if appropriate or reducetheamountofliquidgreaseviathedrainplug 2 1 2 Change liquid grease After the first 50 hrs then every 500 hrs 1 Bring the machine to tra...

Page 30: ...enance_2740 MAINTENANCE GB Lubrication diagram Caution Turn engine off and remove key before carrying out main tenance or repair work 50 3 50 1 20h FETT 20h FETT 2 4 2 2 3 5 2 1 2 3 5 2 5 5 3 3 1 2 4...

Page 31: ...1 1 kg grease V 1x per year 5 1 5 2 5 3 Grease every 20h 5 The lubrication nipples are found top right and bottom left on the chassis in the direction of travel See Operating Materials supplement for...

Page 32: ...between the working width adjuster slide and the rotor arm becomes too large Setting the manoeuvring space on the rear side of the rotor arm as seen in the direction of travel 1 Loosen 4x support scr...

Page 33: ...1 J once a year 100 ha every 100 hectares BB if necessary FETT GREASE Oil Number of grease nipples Number of grease nipples III IV see supplement Lubrificants l Litre Variation See manufacturer s ins...

Page 34: ...7 0 0 5mm 962 C 442 693 842 C 442 690 962 C 442 693 842 C 442 690 442 756 442 756 102 21 067 0 0 5mm 0 5mm 131 16 75 1 2 5 4 3 7 6 TOP 842 C TOP 962 C hydraulic plan Key 1 Lift lower rotor 2 Flow divi...

Page 35: ...0 037 0 B A 445 089 445 089 B A 445 088 102 21 067 0 0 5mm 0 5mm 0 5mm 962 C 442 693 842 C 442 690 131 16 76 4 8 7 1 2 3 6 5 TOP 842 C TOP 962 C hydraulic plan with single rotor operation Key 1 Lift l...

Page 36: ...75 hp ab 63KW 85 hp Weight with cardan shaft maximum 2890 kg 3375 kg Bearing load maximum 1190 kg 1370 kg pto speed max rpm 540 rpm 540 rpm Tyres on rotors 16 6 50 8 10PR 16 6 50 8 10PR Tyres on chass...

Page 37: ...wath rotor is intended solely for customary operation in agricultural work To rake green and coarse fodder wilted silage and straw Any other uses outside of these are regarded as not in accordance wit...

Page 38: ...Tyre outer diameter 850 mm Static radius 385 mm Rolling circumference calculated 2670 mm Load per tyre kg 340 55 16 Tyre pressure bar Speed km h 1 0 1 4 1 6 2 0 2 4 3 0 3 4 4 0 1300 1480 1760 1950 22...

Page 39: ...380 mm Tyre outer diameter 890 mm Static radius 395 mm Rolling circumference calculated 2608mm Load per tyre kg 15 0 55 17 Tyre pressure bar Speed kmh 1 6 2 0 2 4 2 8 3 0 3 2 3 4 3 6 1440 1645 1825 2...

Page 40: ...GB Anhang Titelblatt _BA Allgemein GB SUPPLEMENT...

Page 41: ...heap buy can sometimes be very expensive Be sure you purchase the Original with the cloverleaf sym bol Quality and precise fitting Operating safety Reliable operation Longer lasting Economy Guaranteed...

Page 42: ...dhydraulicsystem preloaded springs pressure accumulators etc require sufficient knowledge correct tools and protective clothing and thus must only be performed at authorized workshops 4 Defined use a...

Page 43: ...account the working range and swing mass of the implement 11 General a Beforeattachingimplementtothree pointlinkage move systemleverintoapositionwherebyunintentionalraising or lowering is ruled out b...

Page 44: ...t Do not stay in the turning or swivelling area of the machine u Crushing and cutting points are found on externally operating parts e g hydraulics v Secure the machine before leaving the tractor w Lo...

Page 45: ...e Whenlookingforleaks usesuitablemeansthatprotect from injury f Fluids hydraulic fluid escaping under high pressure can penetrate the skin and cause serious injury Call a doctor immediately if injured...

Page 46: ...iod of non use clean and lubricate driveshaft For winter working grease the tube guards to avoid them freezing together Matching driveshaft to tractor Todeterminetheactuallengthrequired holdthetwohalv...

Page 47: ...protectiondevicedesigned to protect your vehicle against damage Sensibledrivingavoidsfrequentengagingoftheclutchand preventsunnecessaryweartotheclutchandtheimplement Greasing interval 500 hrs Special...

Page 48: ...east once a year Take out oil drain plug let run out and duly dispose waste oil Before garaging winter season an oil change and greasing of all lubricating points has to be done Unprotected blanc meta...

Page 49: ...E L B 85W 90 GETRIEBE L C 85W 90 LORENA 46 LITORA 27 RHENOX 34 GETRIEBE L B 85W 90 GETRIEBE L C 85W 140 ELF OLNA 32 46 68 HYDRELF 46 68 PERFORMANCE 2 B SAE 30 8000 TOURS 20W 30 TRACTORELF ST 15W 30 TR...

Page 50: ...46 68 SUPER TRAC FE 10W 30 ULTRAMAX HVLP 32 ULTRAPLANT 40 SUPER HPO 30 STOU 15W 30 SUPER TRAC FE 10W 30 ALL FLEET PLUS 15W 40 HP GEAR OIL 90 oder 85W 140 TRANS GEAR OIL 80W 90 MULTILUBE EP 2 VAL PLEX...

Page 51: ...t mounted implement front ballast distance from centre of gravity for combinedfrontmountedimplement front ballast to front axle centre Tractor wheelbase distance from rear axle centre to centre of low...

Page 52: ...he rear Record the calculated real and the permissible total weight given in the instruction handbook for the tractor into the table 5 CALCULATION OF THE REAL REAR AXLE LOAD TH tat Record the calculat...

Page 53: ...declares adherence to the other following EU directives and or relevant provisions Source of applied harmonised norms EN ISO 12100 EN ISO 4254 1 EN ISO 4254 10 Source of applied miscellaneous technic...

Page 54: ...eights are given as anindicationonly Responsibilityforerrorsoromissions not accepted Reproductionortranslationofthispublication inwhole orpart isnotpermittedwithoutthewrittenconsentofthe P TTINGER Lan...

Page 55: ...91 59 656 P TTINGER Landtechnik GmbH A 4710 Grieskirchen Telefon 0043 0 72 48 600 0 Telefax 0043 0 72 48 600 2511 e Mail info poettinger at Internet http www poettinger at P TTINGER Deutschland GmbH V...

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