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Plockmatic Bm 2000, Service Manual

The Plockmatic BM 2000 is a high-performance booklet maker that streamlines your printing process. Ensure optimal functionality and maintenance with the comprehensive Service Manual available for free download at manualshive.com. This indispensable manual provides step-by-step instructions and troubleshooting assistance, enhancing the longevity and efficiency of your equipment.

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20 September 2006, Rev 0.01

3-4

 

 

3.2.2  REQUIRED TOOLS

Open wrenches:
5.5, 7, 8, 10 and 13 mm. 19/24 mm comes with the machine.

Allen keys:
1.5, 2, 2.5, 3 and 4 mm.

Torx T-20 (TX20).

Metric Sliding calliper.

SPECIAL TOOLS AND LUBRICANTS

3.2.3  SYMBOLS USED IN TEXT

Screw:

Nut:

E-clip:

Allen screw:

Connector:

Washer:

Use a Screwdriver:

Spring:

Go to section:

Summary of Contents for Bm 2000

Page 1: ...Provided By http www MyBinding com http www MyBindingBlog com Plockmatic BM 2000 Booklet Maker Service Manual 2 ...

Page 2: ...ap on the adjustable wrist strap 5 Place the adjustable wrist strap securely on the wrist Wait for one minute to let the electrostatic be discharged from your body 6 ESD sensitive components can now be handled without causing any ESD re lated damage 7 New replacement PCBs and ESD sensitive components as well as old defec tive PCBs should be handled during unpacking and repacking using the ESD grou...

Page 3: ...Page intentionally blank Page intentionally blank ...

Page 4: ...he Cheater above the interlock so the arrows meet 2 Put in the left end in the slot so it hooks under the bracket 3 Push the Cheater down and to the right so it latches in place Interlock cheater One pcs included in each module USB converter Not included Purchase locally Software loading cable Not included in BK5010 Part No SR770010 In order to facilitate the service of the BM 2000 Booklet Making ...

Page 5: ...s 5 5 7 8 10 and 13 mm 19 24 mm comes with the machine Allen keys 1 5 2 2 5 3 and 4 mm Torx T 20 TX20 Metric Sliding calliper SPECIAL TOOLS AND LUBRICANTS 3 2 3 SYMBOLS USED IN TEXT Screw Nut E clip Allen screw Connector Washer Use a Screwdriver Spring Go to section ...

Page 6: ...panel Slide the operator panel C to the end of the mounting slots and tighten the screws 4 Lift up the front cover D and slide it out between the frame and the control panel Replacement 1 Reverse the removal procedure NOTE Position the front castors pointing inwards under the Booklet maker before installing the Front Cover WARNING Cover is very heavy and could cause injury if it falls down B C C A...

Page 7: ...1 Open the top cover 2 Switch off the main power switch A 3 Loosen the screw B x 1 for the rear cover 4 Lift up about 10 mm and remove the rear cover Replacement 1 Reverse the removal procedure WARNING Cover is very heavy and could cause injury if it falls down B A ...

Page 8: ...01 3 7 3 3 3 INFEED COVER COVERS Removal 1 Remove front cover and rear cover 3 3 1 3 3 2 2 Loosen the screws A x 2 a few turns 3 Remove screw B x 1 and place it in the other hole C 4 Remove the cover Replacement 1 Reverse the removal procedure A C B ...

Page 9: ...al 1 Remove Front and Rear cover 3 3 1 3 3 2 2 Remove trimmer unit if any or belt stacker 1 4 4 or 3 3 5 3 Disconnect connector for exit sensor 3 5 14 x1 4 Remove eight screws A four on each side x8 5 Remove the cover Installation 1 Reverse the removal procedure A ...

Page 10: ...3 9 3 3 5 BELT STACKER COVERS Removal 1 Remove the Right cover Front cover 3 3 1 or Rear cover 3 3 2 depending on model 2 Disconnect connector for belt stacker x1 3 Loosen screws A x2 4 Remove belt stacker Installation 1 Reverse the removal procedure A ...

Page 11: ...ctivated automatically after one minute 10 Move the left paper guide D so the screw E can be reached by holding the stop gate F down while moving the left paper guide D out x1 11 Remove the screws G x6 along the paper path and the screw E x1 12 Activate SOL4 again 13 Lift up the paper path and slide it towards the fold area Push down the stop gate and continue to slide the paper path out through t...

Page 12: ... guide bar to jam clearing position A 4 Fold away the upper idler roller shaft B 5 Remove side jogger channels by loosen the spacers C 3 4 14 6 Remove in feed cover 3 3 3 7 Disconnect two connectors x2 8 Remove two screws M4 D one on each side x2 9 Lift out the in feed module Installation 1 Reverse the removal procedure CAUTION Install side jogger channels according to 3 4 14 B A D C ...

Page 13: ...ulley B 3 Remove roller C D and E 4 Remove the belt Installation 1 Reverse the removal procedure Adjustment 1 If the belt doesn t run centred at the rollers the in feed paper path may be skewed Adjust the paper path 2 Check that the rollers are mounted correctly 3 Check that the other roller brackets are mounted straight A B C D E ...

Page 14: ...FT If the roller bracket A is not correctly adjusted the sheets will jam against the side jogger channel Adjustment 1 Losen screw B x1 2 Adjust bracket by turning roller bracket until the sheets enters the stapling area straight 3 Tighten screw B and check that screw C is tightened x2 A B C ...

Page 15: ...he side jogger channels C to the sides 5 Loosen the knobs B 6 Move stapler assemblies D to the sides 7 Remove two nuts E x2 8 Unhook the paper guide extensions F from the holes in the idler arm assem bly 9 Remove the idler arm assembly G Installation 1 Reverse the removal procedure CAUTION Make sure the paper guide extensions F are properly in the holes of the idler arm assembly A C B B D D E F F ...

Page 16: ...above the paper path 3 If not adjust distance by forming lifting or pushing the idler arm B 4 Enter service mode SOL4 5 Check that both O rings C touches the idler roller A 6 If not loosen the screws D and adjust idler roller A to be parallel with O rings C x2 7 Check that idler arm B is lifted 0 5 1 mm when SOL4 is activated 8 If not adjust idler arm B by loosening screw E x1 A B C D E ...

Page 17: ...ples downward against the staple tear line C The staple tear line is indicated by an arrow on the side of the cartridge 5 Insert the cartridge into the stapler head with the end of the staples facing toward the head of the stapler mechanism Push it firmly ahead NOTE Hold the staple cartridge firmly in place and push down the cartridge locking lever A 6 Close the top cover Hand feed a four sheet se...

Page 18: ...tion first without staple cartridge then with staple cartridge Repeat this a few times to ensure that the staples are ejected at each down movement D E ASSEMBLIES 3 4 6 STAPLER CARTRIDGE AND STAPLER HEAD CONTINUES Removal of Stapler Head 1 Select the A3 11 x17 position to ensure that the side joggers are away from the stapler head 2 Loosen the thumb screw D Rotate the lock pin E towards the thumbs...

Page 19: ...manually eject some staples before replacing it in the BM 2000 To do this rest the stapler head on a firm surface for example the top of a table and actuate the staple driver post up down through full travel Do this a number of times to ensure that the staples are ejected on each down movement If you need to change the staple cartridge see previous section removal replacement of staple cartridge W...

Page 20: ...ead Insert the lock pin E so that it engages the stapler head and the metal sides of the stapler assembly 4 Lock the pin E by rotating it towards the in feed side Check that the stapler head is correctly mounted by pushing the stapler head towards the infeed area If it gets loose it is not correctly mounted 5 Insert the staple detection lead F into its outlet I J K CAUTION If the driver post arm i...

Page 21: ...r cover 3 3 1 3 3 2 2 Remove in feed idler arm assembly 3 4 4 3 Remove the stapler heads A 4 Remove the four screws two on each side for the rods B x4 5 Remove the stapler assembly Installation 1 Reverse the removal procedure CAUTION Do not loosen the red painted screws B A B ASSEMBLIES ...

Page 22: ... drive shaft B to the lowest position The picture shows the upper position 3 At the lowest position of the stapler bar the plunger caps C on the staplers should compress 0 5 1 mm to ensure correct stapling force Adjustment 1 Adjust lower position of the stapler bar by loosing the set screws D and mov ing the bar E x2 on the stapler drive bar F 0 5 1 0 mm Position before compression Position after ...

Page 23: ... the stapler heads out a little so it will be easier to reach the nuts C and D 3 Tighten the knobs B and then loosen them one turn 4 Loosen the four nuts C and D for each stapler bracket two on each side x4 5 Move the stapler stops E two on each stapler bracket down as far as it will go and tighten the nuts D x4 6 Measure the distance A with a calliper from one end to the other 7 Tighten the knobs...

Page 24: ...er 3 3 3 Installation 1 Reverse the removal procedure Adjustment 1 Position the roller bearing A on the clincher drive bar on top of the clincher cam lobe B 2 Make sure that the crank C and link arm is D is positioned as shown in fig ure on both sides 3 Adjust angle of crank C if necessary by loosing screw E A B D C E ...

Page 25: ... Adjustment 1 Position the roller bearing A on the clincher drive bar on top of the clincher cam lobe B 2 Check that the clincher fingers C are flush with the top surface of the clincher bracket D within 0 1 mm 3 Adjust the height by adjusting the nuts E on the clincher drive bar x2 4 Check that the roller bearing runs parallel on the cam A B D C E ...

Page 26: ...size 2 Loosen the knob A move the stapler assembly away from the clinchers 3 Loosen the allen screw B 3mm a half turn x1 4 Remove the two screws C while holding the clincher bracket D x2 5 Carefully lift out the bracket D with the paper stop for edge stapling E CAUTION Do not alter positions of the components A B D C D E F Continued on next page ...

Page 27: ...clincher bar x2 2 Reposition the clincher assembly to correct position normally 120 mm and tighten the screw B x1 Maintenance 1 Remove the retaining plate F 2 Clean the components of the clincher 3 Check for wear and burrs If any sign of wear or burrs the clincher assembly must be replaced 4 Lubricate all components with thin oil CAUTION Do not alter positions of the components ...

Page 28: ... Installation 1 Reverse the removal procedure Adjustment 1 When tightening the screws C make sure that the shaft is mounted at the end of the slots x2 2 Check that both side jogger channel mounting brackets D are centred in the machine Move the side jogger channel brackets all the way out They should touch the right and the left frame at the same time 3 If not loosen the two screws E for the belt ...

Page 29: ... 4 Lift out the side jogger channel Installation 1 Reverse the removal procedure A B C D C CAUTION When installing the side jogger channels ensure that the small bracket on the side jogger channel E comes under the in feed paper path and the side jogger guide F will fit in the grove in the outer jogger finger The side joggers should be mounted tight to the hex screw heads adjust ment screws Two on...

Page 30: ...move the side jogger channel extensions H on the side jogger channels 3 Insert an A3 or 11 x17 heavy stock paper in the stapler area against the stop gate I Make sure that the paper is 90 in the corners Special adjustment tool template is available G G Continued on next page 3 4 14 SIDE JOGGER CHANNELS CONTINUES I I J E F K H ...

Page 31: ...again 9 Mount the side jogger channel extensions H and turn the pulley on the motor again 10 Turn the timing belt pulley and check that the lowest point at the side jogger extension is parallel to the side jogger channel 11 If not loosen the two nuts K and adjust it to be parallel x2 Adjustment height There should be a 1 2 mm distance L between the side jogger channels and the roller bracket M 1 R...

Page 32: ... assy 4 Loosen screws B one at each side of the shaft x2 Only one screw is shown 5 Lift out the shaft assy 6 Remove the jogger fingers 7 Remove the nuts C x4 8 Remove the plastic washer D and the bearing E on the outer fingers x1 9 Replace jogger finger assembly F Installation 1 Use new plastic washers for the outer fingers 2 Don t tight the nuts to hard which can make it bind on the shaft Plastic...

Page 33: ... motor M3 Cycle2 down until the jogger fingers touches the paper Continue to run approximately 5 mm The paper will curl 7 Run M3 Cycle1 up until the fingers are leaving the paper All fingers should leave the paper parallel to the paper at the same time 8 If the fingers are not parallel to the edge of the paper loosen the 4 screws B x2 Adjust the bracket until fingers are parallel to the edge of th...

Page 34: ... between spring bracket and bearing bracket to release the spring tension 6 Remove the two chains E 7 Remove the two lower sprockets F NOTE There are shim washers by the sprockets Note their position and quantity for installation 8 Lift up the paper guide between lower and upper fold rollers 9 Pull out the fold roller through the inside of the machine 10 Pull out the other fold roller through the ...

Page 35: ... in a differ ent position to release unrelease the spring tension 3 Remove the upper sprockets B 4 Remove the tension arm assembly C 5 Remove the two chains D 6 Remove the two upper sprockets E NOTE There are shim washers by the sprockets Note their position and quantity for installation Installation 1 Reverse the removal procedure ASSEMBLIES 3 4 18 FOLD ROLLER UPPER ...

Page 36: ...ews C become visible through the paper path 7 Insert two sheets of A3 or 11 x17 paper in the stapling area 8 Ensure that the sheets are perfectly aligned to the stop gate 9 Run M5 Cycle1 to get two staples into the sheets 10 Remove the sheets and measure the distance from the staple to the lead edge of the sheets 11 If the difference is more than 0 3 mm the stop gate must be adjusted Adjustment 1 ...

Page 37: ...k that following settings is set to 0 0 mm Staple On Fold 0 0mm Staple Fold Pos 0 0mm 5 Hand feed two sheets into the machine and check the book 6 If the book is skewed the fold stop must be adjusted 7 Loosen the four screws A two on each side x4 8 Adjust with the two adjusting screws B x2 9 Repeat the adjustment until the book is not skewed 10 Check that the staples are centred right over the fol...

Page 38: ...Replacement Adjustment 20 September 2006 Rev 0 01 3 37 3 4 20 FOLD STOP CONTINUES ASSEMBLIES Maintenance 1 Remove Outfeed cover 3 3 4 2 Apply grease as illustrated C C C view through outfeed cover ...

Page 39: ...ELTS Removal 1 Remove Front and Rear cover 3 3 1 3 3 2 2 Remove connector A x1 3 Remove four nuts two on each side B x4 4 Lift out the shaft C 5 Replace the belts Installation 1 Insert a screwdriver between the frame and the bearing brackets D to stretch the belts B D C A ...

Page 40: ...Q1 INFEED PAPER PATH Removal 1 Remove in feed module 3 4 1 2 Loosen the rack by removing one screw A which is holding the rack in place and pull up the back jogger assy 3 Put the rack back in place and mount the screw A x1 4 Remove allen screw B for the sensor Installation 1 Reverse the removal procedure B A ...

Page 41: ...ENSOR Removal 1 Open the top cover 2 Switch off the main power switch A 2 Loosen the nuts B x3 3 Slide out the paper guide C 2 Disconnect the connector D x1 3 Remove screw E and remove the sensor x1 Installation 1 Ensure that the wires will dressed above the anti static brush B C A E D ...

Page 42: ... Adjustment 20 September 2006 Rev 0 01 3 41 3 5 3 Q3 INFEED MOTOR ENCODER M1 SENSORS AND SWITCHES Sensor Q3 is an integrated part of the Infeed motor and can not be replaced sepa rately Replace Infeed motor 3 6 1 ...

Page 43: ...WITCH M2 SENSORS AND SWITCHES Removal 1 Open top cover 2 Install interlock cheater 3 Enter service mode Motors 4 Enter M3 5 Run M3 down to end position and stop the motor 6 Disconnect connector A and remove sensor B x1 Installation 1 Reverse the removal procedure A B ...

Page 44: ...2006 Rev 0 01 3 43 3 5 5 Q5 BACK JOGGER POSITIONING MOTOR ENCODER M3 SENSORS AND SWITCHES Sensor Q5 is an integrated part of the Back jogger positioning motor and can not be replaced separately Replace Back jogger positioning motor 3 6 3 ...

Page 45: ...tember 2006 Rev 0 01 3 44 3 5 6 Q6 SIDE JOGGER MOTOR ENCODER M4 SENSORS AND SWITCHES Sensor Q6 is an integrated part of the Side jogger motor and can not be replaced separately Replace Side jogger motor 3 6 4 ...

Page 46: ...2006 Rev 0 01 3 45 3 5 7 Q7 EDGE STAPLING START CYCLE SENSOR SENSORS AND SWITCHES Removal 1 Remove In feed idler arm assembly 3 4 4 2 Remove connector A x1 3 Remove allen screw B for sensor Installation 1 Reverse the removal procedure A B ...

Page 47: ... 5 8 Q8 SIDE STAPLING START CYCLE SENSOR SENSORS AND SWITCHES Removal 1 Remove the paper path 3 3 6 2 Disconnect the connector A x1 3 Remove screw B and remove the sensor with bracket x1 Installation 1 Reverse the removal procedure B A ...

Page 48: ...2006 Rev 0 01 3 47 3 5 9 Q9 STAPLE FOLD POSITIONING MOTOR ENCODER M6 SENSORS AND SWITCHES Sensor Q9 is an integrated part of the Staple Fold positioning motor and can not be replaced separately Replace Staple Fold positioning motor 3 6 6 ...

Page 49: ...Rev 0 01 3 48 3 5 10 Q10 PRE FOLD TRANSPORT MOTOR ENCODER M8 SENSORS AND SWITCHES Sensor Q10 is an integrated part of the Pre fold transport motor and can not be replaced separately Replace Pre fold transport motor 3 6 8 ...

Page 50: ...OR ENCODER M9 SENSORS AND SWITCHES Removal 1 Remove the Left cover Front cover 3 3 1 or Rear cover 3 3 2 depending on model 2 Remove the screw A and remove the Tacho disc B x1 3 Disconnect the connector C x1 4 Remove the sensor D Installation 1 Reverse the removal procedure B D A C ...

Page 51: ...ber 2006 Rev 0 01 3 50 3 5 12 Q12 FOLD SENSOR SENSORS AND SWITCHES Removal 1 Enter A3 or 11 x17 2 Remove connector A x1 3 Remove screw B and remove the sensor x1 Installation 1 Reverse the removal procedure A B ...

Page 52: ... 2006 Rev 0 01 3 51 3 5 13 Q13 FOLD STOP POSITIONING MOTOR ENCODER M11 SENSORS AND SWITCHES Sensor Q13 is an integrated part of the Fold stop positioning motor and can not be replaced separately Replace Fold stop positioning motor 3 6 11 ...

Page 53: ...ev 0 01 3 52 3 5 14 Q14 EXIT SENSOR SENSORS AND SWITCHES Removal 1 Open the top cover 2 Switch off the main power switch A 3 Disconnect connector B x1 4 Remove screw C x1 Installation 1 Reverse the removal procedure C B A ...

Page 54: ...HES Removal 1 Remove the Right cover Front cover 3 3 1 or Rear cover 3 3 2 depending on model 2 Disconnect connector A x1 3 Remove the two nuts B and remove the interlock box C x2 4 Remove the two screws D and remove the printed circuit board E x2 Installation 1 Reverse the removal procedure B A C E D ...

Page 55: ...ove the micro switch C x2 Installation 1 Reverse the removal procedure Adjustment 1 Loosing the rack by removing screw D which is holding the rack in place so the jogger assembly E can be moved towards the switch 2 Adjust the switch so it clicks when the distance F between bushing in the jogger assembly G and the bracket H is 0 5 1 mm 3 Put the rack back in place and mount the screw B C D H G F E ...

Page 56: ...e the switch C x2 Installation 1 Reverse the removal procedure Adjustment switch position 1 Switch arm should be placed in the middle position of the switch 2 Adjust the switch until it is fully actuated but not bottomed out Adjustment home position 1 In home position the crank arm D should be parallel to the connecting rod E 2 Adjust the position by loosing the 2 screws F and turn the home positi...

Page 57: ...SORS AND SWITCHES 3 5 18 SW4 STAPLE FOLD POS MOTOR M6 HOME POS SWITCH Removal 1 Remove paper path 3 3 6 2 Disconnect the connectors A x1 3 Remove the screws B and remove the switch C x2 Installation 1 Reverse the removal procedure C B A ...

Page 58: ...the connectors A x1 4 Remove the screws B and remove the switch C x2 Installation 1 Reverse the removal procedure Adjustment 1 Switch actuator should be placed in the middle position of the switch 2 With the knife in position against mechanical stop there should be 0 5 1 5mm play between switch arm and knife beam when switch arm is bottomed out NOTE The knife cam is follower is normally outside ca...

Page 59: ...emoval 1 Remove the Right cover Front cover 3 3 1 or Rear cover 3 3 2 depending on model 2 Remove connector A 3 Remove the two nuts B and remove the interlock box C 4 Remove the two screws D and remove the printed circuit board E Installation 1 Reverse the removal procedure B C E D A ...

Page 60: ...erlock cheater 3 Enter service mode Motors 4 Enter M3 5 Run M3 down to end position and stop the motor 6 Remove cheater 7 Move side jogger channels to center position 8 Remove the nuts A and remove motor B and bracket x2 9 Disconnect the connectors C x2 10 Separate motor from bracket Installation 1 Reverse the removal procedure C A B ...

Page 61: ...he motor 6 Snap out the link A between the motor and the jogger assembly at the jogger assembly side 7 Note the position in the slot and remove the screws B x2 8 Remove the connectors and lift out the motor bracket x2 Installation 1 Reverse the removal procedure 2 Mount the bracket at same location as before 3 Snap in link correctly at ball bearing 3 6 2 BACK JOGGER MOTOR M2 ...

Page 62: ...Removal 1 Open the top cover 2 Switch off the main power switch A 3 Disconnect the connectors B x2 4 Remove the screws C x3 5 Loosen allen screw and remove gear D from motor shaft x1 Installaion 1 Reverse the removal procedure MOTORS 3 6 3 BACK JOGGER POSITIONING MOTOR M3 C D B A ...

Page 63: ...and Rear cover 3 3 1 3 3 2 2 Loosen screw on opposite side of machine and loosen tension of belt A 3 Disconnect the connectors B x2 4 Loosen support screw C x1 5 Loosen allen screw on pulley x1 6 Loosen screws D and remove motor from keyholes x3 Installation 1 Reverse the removal procedure D B ...

Page 64: ...6 5 STAPLER MOTOR M5 MOTORS C Removal 1 Remove the Right cover Front cover 3 3 1 or Rear cover 3 3 2 depending on model 2 Remove screw A x1 3 Disconnect connector B x2 3 Remove the screws C and remove motor x3 Installation 1 Reverse the removal procedure A B ...

Page 65: ...d module 3 4 1 2 Disconnect connectors A x2 3 Remove screws B x4 NOTE Registration carriage will move down towards fold area when loosen all screws 4 Lift out motor bracket 5 Remove screws C x3 6 Loosen allen screw and remove gear D from motor shaft x1 Installation 1 Reverse the removal procedure C D A ...

Page 66: ...T TRANSPORT MOTOR M7 B C Removal 1 Remove infeed module 3 4 1 2 Disconnect connector A x1 3 Hook off o ring B 4 Loosen screws and lift out motor C x2 Installation 1 Reverse the removal procedure A CAUTION Replace the o ring if slightest evidence of wear or loss of friction The o ring is a wear out part ...

Page 67: ...3 2 depending on model 2 Disconnect connectors A x2 3 Remove the nuts B two on each side x2 4 Lift out drive roller assy together with motor 5 Loosen allen screw and remove gear C from motor shaft x1 6 Remove screws D x3 Installation 1 Reverse the removal procedure 2 Use a screwdriver between shaft and side frame E to tension the belt D C A E ...

Page 68: ... cover 3 3 1 or Rear cover 3 3 2 depending on model 2 Disconnect motor x2 Connector not visible in picture 3 Disconnect connector A x1 4 Remove screw B to remove tacho disc 5 Unhook spring C 6 Remove screws D x3 7 Lift out motor Installation 1 Reverse the removal procedure 2 Check that chain is tensioned by spring Chain should not be slack C B A D D ...

Page 69: ...20 September 2006 Rev 0 01 3 68 MOTORS 3 6 10 FOLD KNIFE MOTOR M10 B Continued on next page D C F A E G ...

Page 70: ...ch side of the machine for the motor bracket support D x6 8 Loosen one screw on each side of the machine E x2 9 Tilt the motor bracket support downwards Turn the plastic cam so it do not interfere 10 Loosen two screws F on each side of bracket and slide out motor bracket G x4 11 Remove cam from motor axle 12 Remove motor from bracket Installation 1 Reverse the removal procedure 2 Remove retaining ...

Page 71: ...Enter A3 size 11x17 2 Disconnect connectors A x3 3 Remove screw B and remove sensor C x1 4 Loosen screw D and remove lever E 5 Remove nuts F and remove motor bracket G x2 6 Remove screws H and remove motor from bracket x3 Installation 1 Reverse the removal procedure F A B C D E G H ...

Page 72: ... Adjustment 3 71 STACKER 3 6 12 BELT STACKER MOTOR ST M1 Removal 1 Loosen nuts A x3 2 Slide the motor bracket B and remove 3 Disconnect connector C x1 4 Remove screws D x3 Installation 1 Reverse the removal procedure NOTE Stacker motor pulley is D shaped C A B D ...

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Page 74: ...Remove screws A x2 Installation Adjustment 1 Connect the orange wire to the orange marking on solenoid 2 Mount idler arm 3 Make sure there is about 1 mm clearance between solenoid body and plunger when the idler rollers bearings contacts the infeed belt 3 7 SOLENOIDS 3 7 1 SOL1 EDGE STAPLING TRANSPORT SOLENOID ...

Page 75: ... cover Front cover 3 3 1 or Rear cover 3 3 2 depending on model 2 Disconnect connectors A x2 2 Remove solenoid by removing two screws B x2 Installation Adjustment 1 Connect the orange wire to the orange marking on solenoid 2 When solenoid is activated the plunger should bottom out against the solenoid body A B ...

Page 76: ...2 Remove paper path 3 3 6 3 Go to service mode and choose motors 4 Run motor M6 for access of four screws A 5 Disconnect connectors B x2 6 Remove the screws A and remove the solenoid C x4 Installation Adjustment 1 Reverse the removal procedure 2 Connect the orange wire to the orange marking on solenoid 3 Adjust solenoid according to 3 4 5 A B C ...

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