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Wiring

Operating Manual PSEN sg2c-5CCLLE
1004172-EN-02

| 24

5.8.2

Connection examples PSS

up to PL d/SIL CL 2

PL e/SIL CL 3

24 V)

FS DO O1

24V)

FS DO O1

FS DO O2

5.9

Single connection

INFORMATION

When the solenoid is operated in single-channel, only a safety level of PL d
(Cat. 2)/SIL CL 2 can be achieved.
To achieve PL e (Cat. 4/SIL CL 3, the solenoid must have dual-channel op-
eration, e. g. via safe pulsed semiconductor outputs with high current load
capacity (0.9 A for 50 ms).

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Summary of Contents for PSEN sg2c-5CCLLE

Page 1: ...PSEN sg2c 5CCLLE Operating Manual 1004172 EN 02 PSEN sensor technology ...

Page 2: ...enta tion will be gratefully received Source code from third party manufacturers or open source software has been used for some components The relevant licence information is available on the Internet on the Pilz homepage Pilz PIT PMI PNOZ Primo PSEN PSS PVIS SafetyBUS p SafetyEYE SafetyNET p the spirit of safety are registered and protected trademarks of Pilz GmbH Co KG in some countries SD means...

Page 3: ...start interlock 15 4 5 Holding forces 16 4 6 Pushbutton 17 4 7 Block diagram 18 5 Wiring 19 5 1 Notes on cable run 19 5 2 Recommended cable cross sections 20 5 3 General wiring guidelines 20 5 4 Terminal configuration 21 5 5 Wiring the connection terminals 22 5 6 E STOP pushbutton connection 22 5 7 EMC requirements 23 5 8 Connection to evaluation devices 23 5 8 1 Connection examples PNOZmulti 23 5...

Page 4: ...Status table 42 9 2 Remedy 43 10 Technical details 45 11 Classification according to ZVEI CB24I 49 12 Safety characteristic data 50 13 Order reference 51 13 1 Unit 51 13 2 Safety switch 51 13 3 Handle unit with actuator 51 13 4 Accessories 51 14 Supplementary data 52 14 1 Radio approval 52 14 2 EC declaration of conformity 52 ...

Page 5: ...n that is particularly important is identified as follows DANGER This warning must be heeded It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates preventive measures that can be taken WARNING This warning must be heeded It warns of a hazardous situation that could lead to serious injury and death and indicates preventive measures that can be ta...

Page 6: ...Introduction Operating Manual PSEN sg2c 5CCLLE 1004172 EN 02 6 INFORMATION This gives advice on applications and provides information on special fea tures ...

Page 7: ...pened unintentionally Detection of broken bolt tongue and broken guard locking element Handle unit with locking lever to attach padlocks as a restart interlock Auxiliary release for opening the safety gate when the plant s voltage is switched off Only on revolving and swing gates Escape release for fast manual release of the guard locking in emergency situations from within the danger zone Suitabl...

Page 8: ... functional safety of the overall plant machine In order to achieve the re quired safety level for the overall plant machine define the safety requirements for the plant machine and then define how these must be implemented from a technical and organ isational standpoint 3 2 2 Use of qualified personnel The products may only be assembled installed programmed commissioned operated maintained and de...

Page 9: ...y with local regulations regarding the disposal of electronic devices e g Electrical and Electronic Equipment Act 3 3 For your safety WARNING Potential loss of safety function during adjustment and repair work When carrying out adjustment and repair work make sure that the power supply of the plant is switched off and protected against switching on again WARNING Loss of safety function due to mani...

Page 10: ... auxiliary release has been operated or The guard locking element is not engaged in the bolt tongue If the safety outputs have been shut down by either of the inputs X2 3 or X2 4 they cannot be switched back on until both inputs are low simultaneously To operate the solenoid a high signal must be present at X1 6 X2 6 and at X1 7 X2 7 after the hazardous movement has been ended 4 1 Unlock mode The ...

Page 11: ...opened immediately enabling the operator to leave the danger zone WARNING Loss of safety function due to the incorrect installation of the escape release If the escape release pin is accessible from the outside the guard locking device can be released from the outside and the safety gates opened al though the hazardous machine is switched on Depending on the application serious injury or death may...

Page 12: ... safety outputs X1 3 and X1 4 An error code is issued see section en titled Remedy The PSEN sg2c is not ready for operation again until the es cape release or auxiliary release has been reset to its unoperated state and the error has been rectified and reset Please note that following operation the cover for the escape release must be inspected and reassembled ...

Page 13: ...sg2c is not ready for operation again until the es cape release or auxiliary release has been reset to its unoperated state and the error has been rectified and reset Please note that following operation the cover for the escape release must be inspected and reassembled Mode of operation on revolving and swing gates Carefully remove the cover of the escape release 1 from the latch below Use a scre...

Page 14: ...ption Operating Manual PSEN sg2c 5CCLLE 1004172 EN 02 14 Mode of operation on sliding gates On sliding gate applications a screwdriver 2 must be used to carefully push the locking pin 4 into the safety switch 1 2 4 3 ...

Page 15: ...ng while there is someone inside the danger zone a pad lock can be attached to one of the locking levers see illustration As a result the guard locking element cannot engage in the bolt tongue the guard locking device is not activated and the machine is prevented from restarting The padlock s shackle diameter may be max 8 mm ...

Page 16: ...the safety gate are stated in the tech nical details A distinction is made between the following holding forces Holding force in pan direction and Holding force in closing direction On sliding gates the maximum holding force corresponds to the holding force in closing dir ection Holding force in closing direction Holding force in pan direction ...

Page 17: ...shbutton Pushbutton 3 Pushbutton 4 E STOP Pushbutton 3 and pushbutton 4 The two illuminated pushbuttons can be used depending on the application Operating a pushbutton switches the pushbutton output The LEDs of the pushbuttons can be operated via the LED inputs E STOP pushbuttons ...

Page 18: ...Function description Operating Manual PSEN sg2c 5CCLLE 1004172 EN 02 18 4 7 Block diagram 6 3 24 V Escape Release Pin 24 V ...

Page 19: ...s 10 mm Example Connecting 3 safety switches in series Total cable run 25 m Conductor cross section 0 5 mm2 Solenoid current per solenoid 1 5 A Voltage for solenoid operation 24 V 4 U 0 05 10 1 5 4 5 3 4 V U 0 05 5 1 5 3 1 1 V U 0 05 10 1 5 1 5 1 5 V U cable specific impedence cable length cable factor current Cable impedence 2x0 25 mm 0 05 Ohm meter 25 m 0 The voltage drop over all the safety swi...

Page 20: ...ually or several cables have to be used If more than three safety switches are connected in series or cable runs over 60 m are required please contact Pilz The permitted conductor cross section is at least 0 25 mm To have a higher conductor cross section two cable cores can be inserted into a terminal This adds together the con ductor cross sections and halves the cable resistances In this case us...

Page 21: ...ernally 0 V X1 3 Safety output channel 1 OSSD1 X1 4 Safety output channel 2 OSSD2 X1 6 X2 6 linked internally Solenoid operation 24 V X1 7 X2 7 linked internally Solenoid operation 24 V X1 8 X2 8 linked internally Input for activating the safety gate guard locking device X1 9 Signal output for state of the bolt tongue X1 10 E STOP 1 1 X1 11 E STOP 1 2 X1 12 E STOP 2 1 X1 13 E STOP 2 2 X1 14 Pushbu...

Page 22: ...sert the screwdriver into the square hole Insert the stripped wire into the square hole as far as it will go Pull out the screwdriver Check that the cable is firmly seated 5 6 E STOP pushbutton connection CAUTION With versions with integral E STOP pushbutton the E STOP pushbutton terminals X1 10 to X1 13 must be integrated into the plant machine s E STOP concept in accordance with EN IEC 60204 ...

Page 23: ...the safety switch must be secured with a fuse of type quick between 2 A and 10 A The electrical installation must be performed in accordance with IEC EN 60204 The assured release distance SaO can be influenced by external influences e g tem perature dirt EMC see Technical details INFORMATION Safety relays with a wide range power supply or in AC device versions have internal potential isolation and...

Page 24: ... O1 24V FS DO O1 FS DO O2 5 9 Single connection INFORMATION When the solenoid is operated in single channel only a safety level of PL d Cat 2 SIL CL 2 can be achieved To achieve PL e Cat 4 SIL CL 3 the solenoid must have dual channel op eration e g via safe pulsed semiconductor outputs with high current load capacity 0 9 A for 50 ms ...

Page 25: ...ORMATION When the solenoid is operated in single channel only a safety level of PL d Cat 2 SIL CL 2 can be achieved To achieve PL e Cat 4 SIL CL 3 the solenoid must have dual channel op eration For applications with single channel operation of the solenoid up to PL d SIL CL 2 a mo mentarily overloadable safe output 1 8 A for 50 ms can be used The device can be switched in series with all safety sw...

Page 26: ...Wiring Operating Manual PSEN sg2c 5CCLLE 1004172 EN 02 26 ...

Page 27: ...unit with actuator should be secured only with socket head cap screws M5 DIN EN ISO 4762 NOTICE It must not be possible to operate or remove the handle unit from inside the danger zone Protect the handle unit from access e g by covers on the hazard side of the door INFORMATION The handle unit should be protected from unauthorised removal and from contamination CAUTION Safety switch and handle unit...

Page 28: ...ion of opening and remove it Prepare 9 mm hole for the escape release and attach profile nuts to the aluminium profile see also Dimensions for the drill holes 37 The escape release does not require a drill hole NOTICE The escape release does not work on sliding gates The PSEN sg2c may only be used on sliding gates if the risk analysis shows that nobody can be come trapped in the danger zone ...

Page 29: ... under the cover of the escape release Use an appropriate screw adhesive e g Loctite 2700 to protect the socket head cap screws from working loose WARNING Risk of manipulation of the safety device if the actuator guide plate is not secured permanently If the actuator guide plate is not secured permanently there is a risk that the safety function will be defeated through manipulation Depending on t...

Page 30: ...sing cover for the connection terminals and slowly remove the housing cover 4 In doing so the spring mechanism moves the cover of the escape release upwards Unscrew the strain relief plate 5 Connect and insert connection terminals Position cable and screw on the strain relief plate torque setting Ma 0 9 Nm 0 1 8 in lbs Fix housing cover with screws torque setting Ma 1 7 Nm 0 1 15 in lbs Move the r...

Page 31: ...pe release pin Check the es cape release for ease of movement Fold down the cover on the escape release and lock into position Screw the ball handle 4 into the handle unit lock the bolt tongue of the handle unit 5 into position in the actuator guide plate See section entitled Initial installation of handle unit 33 INFORMATION If the escape or auxiliary release pin is not inserted into the swivel p...

Page 32: ...The escape release pin can be shortened if required so that it does not extend too much into the danger zone NOTICE Inside the danger zone the escape release pin must protrude at least 65 mm from the profile After installation the escape release must be checked for proper operation When shortening the escape release pin the material of the escape release must not exceed a temperature of 100 C 65 m...

Page 33: ...he spring loaded limit stop mechanism see illustration Handle unit and actuator with screw Position the screwdrivers in the slots provided on the limit stop mechanism see illustra tion Unlock bolt Press screwdriver towards the base plate to release the spring loaded limit stop mechan ism Engage bolt tongue with handle unit in the actuator guide Ensure by moving backwards and forwards towards the l...

Page 34: ...Installation Operating Manual PSEN sg2c 5CCLLE 1004172 EN 02 34 Fig Unlock bolt ...

Page 35: ...ivers in the slots provided on the limit stop mechanism see graphic Unlock bolt Press screwdriver towards the base plate to release the spring loaded limit stop mechan ism Disengage bolt tongue with handle unit in the actuator guide Remove exposed fixing screws Unscrew ball handle from the handle unit Remove the cover of the handle unit from the bolt tongue 2 countersunk screws Take limit stop fro...

Page 36: ...shbuttons in accordance with the required function The colour covers lock into position on the pushbuttons NOTICE The safety switch may only be operated with colour covers correctly locked into position Once the colour covers have locked into position they can no longer be removed The fields below the pushbuttons can be used for inscribing the pushbuttons The pushbut tons can be written with a let...

Page 37: ... Dimensions in mm 6 5 1 Drill holes 118 5 12 9 1 139 6 1 160 7 6 29 5 8 1 20 1 22 5 1 74 75 1 127 1 133 1 41 5 5 95 1 14 1 72 1 7 6 160 11 ø9 0 9 0 1 5 The bore diameter for all drill holes M5 Exception Drill hole for the escape release see value stated in the drawing ...

Page 38: ...Installation Operating Manual PSEN sg2c 5CCLLE 1004172 EN 02 38 6 5 2 Unit 33 SW 21 169 7 110 86 7 6 146 5 555 46 3 49 7 108 2 44 2 8 173 141 4 30 74 5 ...

Page 39: ...dle unit with actuator are aligned correctly and that the distances are maintained as stated in the drawing otherwise the correct func tionality is not guaranteed Always check the function of the safety switch in conjunction with the handle unit with ac tuator using one of the approved evaluation devices 1 5 2 5 3 0 ...

Page 40: ...e cover of the escape release must also be checked for damage and then re installed Clean the escape release and the bolt tongue and test their mobility If there are signs of wear on the safety switch or the mechanics are sluggish check that the handle unit with actuator is correctly aligned with the switch If necessary re adjust the handle unit with actuator Otherwise no maintenance work needs to...

Page 41: ... circuits are closed or a HIGH signal is present Lock Area safe LED illuminates blue The guard locking element is engaged in the bolt tongue guard locking is active Signals X1 6 and X1 7 or X2 6 and X2 7 are present Lock Area safe LED illuminates green The guard locking element is engaged in the bolt tongue guard locking is active Signals X1 6 and X1 7 or X2 6 and X2 7 are not present Device Input...

Page 42: ...olt tongue engaged Guard locking element engaged Inputs X2 3 and X2 4 Safety outputs X1 3 and X1 4 Signal output X1 9 Solenoid operation X1 6 Solenoid operation X1 7 Input X1 8 Device LED LED Input LED Lock Area safe LED Safety Gate Power on 0 V 0 V 0 V 0 V 0 V Lock 24 V 0 V 0 V 24 V 0 V 24 V 0 V 24 V 24 V 0 V 24 V 24 V 24 V 24 V 24 V 24 V 24 V 24 V 24 V 0 V 24 V 24 V Release 24 V 0 V 0 V 24 V 24 ...

Page 43: ...ert actuator as far as it will go Solenoid does not switch Supply voltage or voltage for solenoid operation is too low error in the wiring Check voltages and apply 24 V check wiring Increase voltage for solenoid to increase tol erance reduce cable length Use cable with a greater conductor cross section Solenoid does not switch SafetyGate LED does not light up Actuator not detected Insert actuator ...

Page 44: ...on Remedy 1 Short circuit to 0 V DC on at least one of the two safety outputs X1 3 and X1 4 Check the wiring of terminals X1 3 and X1 4 rectify the wiring error then per form reset by separating and then re applying the supply voltage to X1 1 and X1 2 or X2 1 and X2 2 2 During operation short circuit between safety output X1 3 and 24 V DC Rectify the wiring error at terminal X1 3 then perform rese...

Page 45: ...B 5 A Max switching frequency 1 Hz Magnet supply voltage 24 V Max solenoid current t 150 ms 1 5 A Max cable capacitance at the safety outputs No load PNOZ with relay contacts 40 nF PNOZmulti PNOZelog PSS 70 nF Max inrush current impulse Current pulse A1 5 A Pulse duration A1 0 0002 ms Max unit fuse protection in accordance with UL 3 A Inputs Number 2 Input voltage in accordance with EN 61131 2 Typ...

Page 46: ...s Switch on delay after UB is applied 1 1 s Inputs typ 15 ms Inputs max 20 ms Actuator typ 90 ms Actuator max 120 ms Delay on de energisation Inputs typ 15 ms Inputs max 20 ms Actuator typ 30 ms Actuator max 260 ms Supply interruption before de energisation 20 ms Environmental data Temperature of metal surface at ambient temperat ure 25 C 40 C Ambient temperature In accordance with the standard EN...

Page 47: ...le yes Mechanical life 200 000 cycles Max holding force Fzh in closing direction 1000 N Max holding force Fzh in pan direction 2000 N Max vertical offset 2 5 mm Max lateral offset 3 0 mm Max angular offset 1 5 deg Max retract speed of actuator 0 5 m s Actuator 1 PSEN sg2 actuator Operating distances Typ Hysteresis 0 1 mm Assured operating distance Sao 2 mm Min operating distance Somin 3 mm Typical...

Page 48: ...g Manual PSEN sg2c 5CCLLE 1004172 EN 02 48 Mechanical data Actuator dimensions Height 110 mm Width 195 mm Depth 108 mm Weight of actuator 1 390 g Weight 2 670 g Where standards are undated the 2018 09 latest editions shall apply ...

Page 49: ...tion is described in the ZVEI posi tion paper Classification of Binary 24 V Interfaces Functional Safety aspects covered by dynamic testing Inputs Drain Source Safety switch C2 Safety controller C2 C3 Drain parameters Min Typ Max Test impulse duration 500 µs Input resistance 6 6 kOhm Capacitive load 68 nF Safe 1 pole HL outputs Source Drain Safety switch C2 Evaluation device C1 C2 Source parameter...

Page 50: ... 2015 EN IEC B10D EN ISO 13849 1 2015 TM year Mechan service life cycles 1 ch guard locking PL d Cat 2 SIL CL 2 6 24E 09 20 200 000 cycles 2 ch guard locking PL e Cat 4 SIL CL 3 5 17E 10 20 200 000 cycles E STOP _ _ _ _ 0 20 75 000 _ 6050 cycles 2 ch OSSD PL e Cat 4 SIL CL 3 4 38E 09 20 200 000 cycles NOTICE Be sure that you observe the mechanical life The safety characteristic data are only valid...

Page 51: ...Safety switch 2 pushbuttons illuminated 1 E STOP pushbutton 570 837 13 3 Handle unit with actuator Product type Features Order no PSEN sg2c actuator Handle unit with actuator 570 890 13 4 Accessories Product type Features Order No PSEN sg2 cover Escape release cover 570 773 PSEN sg2c Set spring loaded terminals Connection terminals rubber seal pressure screw 570 777 PSEN sg escape release pin Pin ...

Page 52: ...s uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Le présent produit est conforme aux CNR d Industri...

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