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Peri MO-20-00445 0, Assembly, Commissioning And Maintenance Instructions

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Peri MO-20-00445 0 Assembly, Commissioning And Maintenance Instructions Download Page 77

60

M12

SW 18

77

RCS-2 Climbing Device and Hydraulics

Assembly Instructions

RCS-2 Climbing Device and Hydraulics

  Item no.  Weight kg

Hydraulic Service Case

Consisting of: 
1 pc. 115590 Tool Box 580 x 260 x 285 mm 
6 pc. 115583 Pressure Gauge Typ 570 VA-Geh. 
6 pc. 115584 Hose MKT 6-02 DN 02 
12 pc. 115582 Measuring Coupl. SMK 20-G 1/4-PC 
2 pc. 115591 Double Spanner SW 10 x 13 
1 pc. 115592 Double Spanner SW 13 x 17 
1 pc. 115588 Double Spanner SW 19 x 24 
1 pc. 051778 Double Spanner SW 24 x 27 
1 pc. 115589 Double Spanner SW 27 x 32 
1 pc. 057278 Allen Key Set, 8 pcs. 
1 pc. 115585 Allen Key SW 12 
1 pc. 057279 Allen Key SW 14 
1 pc. 057282 Pipe Wrench 
1 pc. 115147 Angle Fitting Set PS 
2 pc. 115396 Fitting Set PS 
1 pc. 072180 Ratchet Wrench 1/2" 
20 pc. 123881 Tube Screw Plug ROV12SX 
20 pc. 123880 Threaded Plug VKAN 12S VIT 
100 pc. 051760 Cable Binder NT-240H 
2 pc. 126425 Distance Piece Ø 120 
1 pc. 126440 Socket SW 17 - 1/2" 
1 pc. 135172 Double Spanner SW 19 x 22 
1 pc. 135173 Allen Key SHR-Bit SW 05 
1 pc. 135174 Allen Key SHR-Bit SW 06 
1 pc. 135175 Allen Key SHR-Bit SW 08 
1 pc. 135176 Allen Key SHR-Bit SW 10 
1 pc. 135177 SHR Screwdriver Bit 6 Tl. Slot/PH 
2 pc. 711035 Adhesive Label 128 x 65 mm 
1 pc. 126434 List of contents Hydraulic Service 
Case

 10.280

115581

Bolt ISO 4017 M12 x 60-8.8, verz.

  0.060

126001

Summary of Contents for MO-20-00445 0

Page 1: ...e and Hydraulics Assembly Commissioning and Maintenance Spare Parts and Circuit Diagrams Assembly Instructions Issue 01 2020 Climbing Device 2 RCS 50 Item no 135413 Hydraulic Pump RCS MAX 2x 210bar 380 460V Item no 135500 ...

Page 2: ...g Shoe RCS 24 A6 Climbing device in use Transportation and storage 25 B1 Measures 26 B2 Packaging Commissioning and maintenance 27 C1 Initial commissioning 28 C2 Commissioning 29 C3 Maintenance Operation 31 D1 Preparation 32 D2 Assembly of the hydraulic pump 34 D3 Installation of Climbing Device 2 RCS 50 39 D4 Climbing procedure 48 D5 Operation of climbing shoes 52 D6 Removal of Climbing Device 53...

Page 3: ...3 RCS 2 Climbing Device and Hydraulics Assembly Instructions Overview Main components 1 Climbing Device 2 RCS 50 2 Hydraulic Twin Hose RCS 10 m 3 Hydraulic Pump RCS MAX 2 x 210 bar 380 460V 1 3 2 ...

Page 4: ...ition numbers are clearly provided for the individual components and are given in the drawing e g 1 in the text in brackets for example 1 Multiple position numbers i e alterna tive components are represented with a slash e g 1 2 Arrows in the illustrations Pictogram Definition Danger Warning Caution Note To be complied with Load bearing point Visual check Tip Safety helmet Safety shoes Safety glov...

Page 5: ...ured at the beginning of the section or ahead of the instructions and are highlighted as fol lows Danger This sign indicates an extremely hazard ous situation which if not avoided will re sult in death or serious irreversible injury Warning This sign indicates a hazardous situation which if not avoided could result in death or serious irreversible injury Caution This sign indicates a hazardous sit...

Page 6: ...hey do not replace them The components are to be inspected be fore each use to ensure they are in per fect condition and that they function cor rectly Components provided by the contractor must comply with the requirements stipu lated in these assembly instructions and all applicable laws and standards Only PERI original components may be used The use of other products and spare parts as well as d...

Page 7: ... the claw engages with this climbing bolt Applications With the help of the Climbing Hydraulics RCS climbing units can be moved verti cally without using a crane Standard falsework structures Guided Climbing Formwork RCS C Light Climbing Formwork RCS CL For special applications the design engi neer must check whether additional or al ternative measures are required for the climbing procedure These...

Page 8: ...welding or form ing of components must be carried out by PERI Use in a way not intended deviating from the standard configuration or the intended use set forth in the assembly instructions represents a misapplication with a poten tial safety risk Only PERI original components may be used The use of other products and spare parts represents a misapplication with a potential safety risk Do not clean...

Page 9: ...d health protection plan coordinates the protective measures for the contractor and site personnel so that they do not endanger each other monitors compliance with the protec tive measures Valid in Germany Regulations for Occupational Health and Safety on Construction Sites 30 RAB 30 Competent personnel Due to the specialist knowledge gained from professional training work experi ence and recent p...

Page 10: ...the risk of persons and objects falling Designation of the safety precautions in the event of changing weather condi tions that could adversely affect the safety of the PERI product as well as the personnel concerned Details regarding permissible loads Description of all other risks and dan gers associated with assembly modifi cation or dismantling operations Planning of the appropriate position o...

Page 11: ...detailed illus trations are sometimes incomplete The safety installations which have possibly not been shown in these detailed illustra tions must nevertheless be available Storage and transportation Do not drop the components Store and transport components in such a way that no unintentional change in their position is possible Detach lifting gear from the lowered units only if an uninten tional ...

Page 12: ...ct must be familiar with the operating in structions and safety information The contractor must ensure that the As sembly Instructions the Instructions for Assembly and Use other instructions re quired for operations or assembly rele vant planning documents parts lists and other information are available to users Access routes and working areas Safe access to all working areas must be guaranteed a...

Page 13: ...ty nets mesh size 2 cm and platform planking are considered to be suitable means and are to be installed very close to the struc ture distance 5 cm Assembly Unexpected hazards can always arise when assembly work is carried out As sess the degree of risk in each individual case and if necessary take measures to prevent or at least minimise the risk If guardrails cannot be used due to techni cal rea...

Page 14: ...mbing devices the pawl of the climbing shoes and the insertion into the climbing shoes When climbing with climbing hydraulics details regarding the arrangement of the hydraulic hoses data cables and power cables must be taken into consideration Operational faults Set down the platform in the next pos sible position and secure Leave the climbing unit via the safest route Notify an authorised person...

Page 15: ...129422 3 Hydraulic Pump RCS MAX 2x 210bar 380 460V 135500 4 Power Cable RCS MAX CEE 32A 2 m 135499 5 Climbing Shoe RCS 109486 6 Wall Shoe RCS 109503 7a Power Connection Cable RCS MAX 10 m 135498 7b Power Connection Cable RCS MAX 20 m 135501 8 Connector Power Cable RCS MAX 135502 9 Climbing Rails RCS 10 Climbing Rail Extension RCS 11a Data Connection Cable RCS MAX 10 m 135503 11b Data Connection Ca...

Page 16: ... The work steps described have been shortened Work steps prior to climbing Check dummy connectors Check the power and data connection cables Prepare the access points and platforms for the climbing operation Attach Extension RCS 10 to Climbing Rails RCS CL Attach Climbing Device 2 RCS 50 to the climbing shoe Connect hydraulic hoses Check the functionality of the hydraulic system Carry out the manu...

Page 17: ...9 Protection caps 1 10 Type plate 1 11 Label Due to the clear arrangement of the quick coupler clip return and bushing in flow on the Climbing Device and Hydrau lic Pump it is impossible to connect the inflow and return lines incorrectly When moving fit quick couplers with pro tection caps 1 9 to protect against dirt and damage One set with 4 pieces Item no 125632 To prevent the quick couplers fro...

Page 18: ...ssure of 190 bar Hydraulic Unit RCS 4 x 190 bar 380 460 V Item no 109766 Do not operate Climbing Device RCS 50 at an operating pressure of 210 bar To operate Climbing Device RCS 50 at 210 bar it must be modified using the Conversion Set for Climbing Device 2 RCS 50 To operate the Climbing Device RCS 50 Item no 109765 at an operating pres sure of up to 210 bar it must be modi fied Observe the separ...

Page 19: ...se 2SN DN08 FF 5 0 m Item no 129419 2f Hydraulic Hose 2SN DN08 FF 10 0 m Item no 129420 2g Hydraulic Hose 2SN DN08 FF 15 0 m Item no 129421 2h Hydraulic Hose 2SN DN08 FF 20 0 m Item no 129422 Accessories 2 1 Hydraulic Quick coupler bushing Item no 110822 128993 2 2 Hydraulic Quick coupler clip Item no 110823 128992 2 3 Retaining ring bushing Data cables 11a Data Connection Cable RCS MAX 10 m 11b D...

Page 20: ... 2 Cylinder Retract button 13 3 Emergency Stop button 14 Display RCS MAX 14 1 USB port Power cables 4 Power Cable RCS MAX CEE 32A 2 m 4 1 Manual Phase Inverter 7a Power Connection Cable RCS MAX 10 m 7b Power Connection Cable RCS MAX 20 m 8 Connector Power Cable RCS MAX Fig A3 07 Fig A3 06 Fig A3 05 4 7a 7b 8 13 13 1 13 3 13 2 Fig A3 09 Fig A3 08 14 4 1 4 1 ...

Page 21: ...n hook 3 3 Securing bracket 3 4 Oil level and temperature display 3 23 Keypad 3 24 Type plate 3 25 Oil filling hole air filter 3 26 Oil return flow filter Connections left side 3 5 Power in 3 6 Interlink in Pump 1 3 7 Interlink in Pump 2 3 8 Hydraulic Connection A2 3 9 Hydraulic Connection B2 1 To connect an individual pump to a group 2 To connect groups Fig A4 02 3 5 3 7 3 6 3 9 3 8 3 1 3 23 3 2 ...

Page 22: ...nection B1 3 15 Remote control display connection 3 26 RFID chip 1 To connect an individual pump to a group 2 To connect groups Control panel 3 16 Emergency Stop button 3 17 Operation Mode button 3 18 Cylinder Extend button 3 19 Status Reset button 3 20 Cylinder 2 On Off button 3 21 Cylinder Retract button 3 22 Cylinder 1 On Off button 3 10 3 15 3 12 3 14 3 11 3 13 Fig A4 03 3 16 3 17 3 18 3 19 3 ...

Page 23: ...nts 5 Climbing Shoe RCS 5 1 Climbing pawl 5 2 Folding runner 5 3 Safety pins 5 4 Pawl lock 5 5 Hinged clamp 5 6 Spring lock 5 7 Locating pin for climbing device Fig A5 01b Fig A5 01 Fig A5 01a 5 6 5 2 5 1 5 4 5 5 5 3 5 1 5 2 5 5 5 4 5 1 5 7 5 3 5 2 5 6 Climbing shoe open Climbing shoe closed ...

Page 24: ...tions A6 Climbing device in use For use in the Self climbing System RCS C with Wall Shoe RCS Components 1 Climbing Device 2 RCS 50 5 Climbing Shoe RCS 6 Wall Shoe RCS 9 Climbing Rail RCS 9 1 Climbing Bolt spacer in the climbing rail Fig A6 01 9 1 9 1 5 6 500 ...

Page 25: ...l position as the oil can escape Store hydraulic units in appropriate con tainers e g pallets For more details see the manufactur er s assembly instructions Transport from and to the construc tion site Clean dirt off the climbing devices and hydraulic pumps and dry them Clean the bushings and clips of all quick couplers and fit with protection caps or connect together Transport the hydraulic hoses...

Page 26: ...gether Place the hydraulic cylinder in the des ignated transport crate Store hydraulic hoses rolled up weath er proofed and in the dark do not ex ceed minimum bending radius Do not store the hydraulic pump in a horizontal position as the oil can es cape through the ventilation valve Attach a cover to the transport crate Climbing Device 2 RCS 50 27 0 kg Item no 135413 Hydraulic Pump RCS MAX 47 0 kg...

Page 27: ...ard assembly 1 Assemble or set up the pump see Section E1 Connection diagram 2 Connect the hydraulic hoses 3 Check the oil level of the pump and fill if necessary 4 Attach the data connection cable 5 Attach the power connection cable 6 Connect remote control 7 Attach the connection cable 8 Check all fastenings and connections 9 Power on the system and check the rotary field on the keypad see secti...

Page 28: ...4 Listen out for any pump noises after starting up 5 Check the functionality of the hydraulic cylinders 6 Check components and connections for signs of external leakage Electrical connection Danger High electric voltage at the hydraulic pump Death or serious injury can result from an electric shock Only qualified electricians may carry out work and repairs on the electrical components of the syste...

Page 29: ...rly Replace hydraulic hoses If damaged Before use on next construction site Maximum service life 6 years Check oil temperature and oil level Before use on next construction site Clean machine housing and cylinder Lubricate moving parts on the cylinder If necessary After each concreting process Check system for leaks Check working and control pressures Check system for noises and vibrations Check h...

Page 30: ...he hydraulic pump Hydraulic hoses Observe DGUV German Statutory Acci dent Insurance regulation 113 020 Maintenance and checking of hoses Laying of hoses Do not mix different hydraulic oils Make a note of the oil type used for fill ing e g oil card If the oil type is changed the pumps climbing devices and hoses need to have an oil change Areas of application for PERI hydraulic oils in combination w...

Page 31: ...m shearing edges wall openings projections etc Refer to and carry out the hydraulic sys tem checks in the manufacturer s as sembly instructions Check hydraulic hoses and replace if necessary Carefully ventilate the hydraulic cylinder and hoses before use see Section D7 Check fluid level in the oil container and top up if necessary Unravel any loops and twists in the hy draulic hoses and cables Che...

Page 32: ...raulic Pump RCS MAX 3 2 Suspension hook 3 3 Securing bracket Assembly 1 Lift up the Hydraulic Pump RCS MAX 3 with short scaffolding tube using the attachment points 3 1 2 Set the Hydraulic Pump RCS MAX 3 down on the upper scaffold tube with suspension hook 3 2 and attach 3 Secure the Hydraulic Pump RCS MAX 3 on the lower scaffold tube with se curing bracket 3 3 Fig D2 01 D2 01a Fig D2 01 Fig D2 01...

Page 33: ...Nut ISO 4034 M12 8 Assembly 1 Bore holes in the designated positions in the handrail boards 2 Lift Hydraulic Pump RCS MAX 3 into the mounting position 3 Fasten Hydraulic Pump RCS MAX 3 onto the upper handrail board with 4x bolt ISO 4017 M12 x 60 8 16 Washer ISO 7089 200 HV A12 17 and Nut ISO 4034 M12 8 18 4 Fasten Hydraulic Pump RCS MAX 3 onto the lower handrail board with 2x bolt ISO 4017 M12 x 6...

Page 34: ...ic pump The hydraulic pump is generally attached to the ladder cage scaffold tubes or hand rail boards of the working platform Arrange the hydraulic hoses in such a way that loops and knots are prevented no loops overhang the edge of the plat form they do not get caught on the climbing platforms they do not kink or cannot be pulled out of the connections To prevent the quick couplers from collid i...

Page 35: ...minimum bending radius of the hoses must be observed see DGUV 113 020 At the free connections A and B of the hydraulic pump connect a short circuit connection short piece of tubing Position of the hydraulic pumps The hydraulic pumps are generally at tached to the ladder cage scaffold tubes or handrail boards of the working plat form Arrange the hydraulic hoses in such a way that loops and knots ar...

Page 36: ...e Section D7 Quick couplers consist of 2 1 Hydraulic Quick coupler bushing Item no 110822 128993 2 2 Hydraulic Quick coupler clip Item no 110823 128992 2 3 Retaining ring bushing Assembly 1 Clean clip 2 2 and bushing 2 1 before coupling 2 Push the clip 2 2 as far as possible into the bushing until the retaining ring 2 3 engages 3 Turn retaining ring with a quarter turn right or left to secure it A...

Page 37: ...tion the Climbing Device 2 RCS 50 1 on the bolts of the Climbing Shoes 5 and engage The Climbing Device is pressed against the climbing rail through spring force 2 Guide the claw 1 1 into the climbing rail 9 Is the locking lever 1 6 fully engaged on the cylinder base Are the claws 1 1 fully engaged under the climbing bolts 9 1 Are the hydraulic hoses arranged in such a way that they do not get tan...

Page 38: ...ition the Climbing Device 2 RCS 50 1 on the bolts of the Climbing Shoes 5 and engage The Climbing Device is pressed against the climbing rail through spring force 2 Guide the claw 1 1 into the climbing rail extension 10 Is the locking lever 1 6 fully engaged on the cylinder base Are the claws 1 1 fully engaged under the climbing bolts 10 1 Are the hydraulic hoses arranged in such a way that they d...

Page 39: ...2 m 4 to POWER IN 3 5 3 Insert the Connection Cable RCS MAX CEE 32A 2 m 4 into the power supply Ensure that the supply cable is long enough If necessary attach strain relief Observe climbing differences of up to 0 6 m 4 Check the rotary field on the keypad 3 23 If all the keys on the keypad are flashing red white the rotary field is not set correctly If necessary change rota ry field using manual ...

Page 40: ...eady for operation 1 Check that all climbing groups are col lated correctly 2 Check that all pumps are in the correct operating mode 3 Press the Status Reset 3 19 button on all hydraulic pumps until all buttons go green and correct and acknowledge any errors that occur The pumps are ready for operation Fig D4 03 Extend climbing device 1 Press the Cylinder Extend button 13 1 on the remote control T...

Page 41: ...e Climbing Shoe 5 on which the climbing device is placed see Section D5 Extend the pistons of all hydraulic cylin ders to the first climbing bolt 9 1 Load is carried by the claw on the piston 1 1 Are all claws engaged on the climbing bolts If necessary deactivate the other climbing shoes see Section D5 Extend and retract the climbing devices until your limit stop is reached Synchroni sation deviat...

Page 42: ...e remote controls are connected they must all be activated simultaneously otherwise the climbing system will not move 13 2 Fig D4 06 Fig D4 07 Retract the pistons of all hydraulic cylin ders 1 Claw 1 1 circumvents the climbing bolts 9 1 hydraulic cylinder tips back wards Retract piston until claw on the piston engages under the climbing bolts Are all claws engaged on the climbing bolts Extend and ...

Page 43: ...itching off the hydraulic pump As soon as the Cylinder Extend and Cylinder Retract buttons are no longer pressed the hydraulic unit goes into standby mode and the hydraulic pump switches off after 30 seconds When the power supply is interrupted the hydraulic pump switches off com pletely ...

Page 44: ...d ing runners Middle climbing shoe 5B is activated Alternatively Vertical bearing at the height of the working platform Top climbing shoe 5A is activated Both folding runners are closed Middle climbing shoe 5B on which the climbing device is placed is deacti vated during the last stroke Adjusting the climbing system In order to allow for easier insertion the framework can be adjusted By turning th...

Page 45: ...Mode button 3 17 until the button flashes orange Single mode operation is activated 3 Insert the platform individually into the climbing shoes by pressing the Cylinder Extend but ton on the keypad or pressing the Cylinder Extend but ton on the connected remote control 4 Press the Operation Mode button 3 17 until the button lights up green Interlink mode operation is activated Fig D4 10 3 17 ...

Page 46: ...ylinders to the same height Climbing platforms individually 1 Stop approx 2 cm in front of the climb ing shoes 5 2 Press the Operation Mode button 3 17 until the button flashes orange Single mode operation is activated 3 Insert the climbing rail extensions indi vidually into the climbing shoes pressing the Cylinder Extend but ton on the keypad or pressing the Cylinder Extend but ton on the connect...

Page 47: ...of the other climb ing shoes if climbing bolt 9 1 is en gaged above the climbing shoe that is earmarked for use Set climbing unit down on the climbing pawls 5 1 of the activated climbing shoes Fig D4 13 After the final stroke completely retract all cylinders Extend and retract the climbing devices until your limit stop is reached Synchroni sation deviations are thus corrected Fig D4 13 5 1 9 9 1 5...

Page 48: ...other folding runner Are both locking pins on the climbing shoe pushed down completely and are the spring locks fixed in place Opening and closing the climb ing shoe Danger Climbing system can collapse A collapse can result in serious injury or even death Do not open the climbing shoe under load or during the climbing proce dure Body parts can become trapped be tween climbing rails and climbing sh...

Page 49: ... climbing shoe Pull the open climbing shoe between the climbing rail 9 and the wall upwards and then to the side see Instructions for As sembly and Use for Rail Climbing System RCS C or RCS CL Fig D5 01 5 6 5 2 9 5 3 5 3 5 3 5 6 5 2 9 Top view 3D view Runner closed Runner closed Runner opened Runner opened ...

Page 50: ...1 Pull the pawl lock 5 4 on the Climbing Shoe RCS 5 2 Fold down the hinged clamp 5 5 3 Let go of the pawl lock The climbing pawl swivels out of the climbing shoe through spring force if no climbing bolt 9 1 impedes the climbing pawl 5 1 The climbing pawl is activated and operational Does the climbing pawl 5 1 automati cally fold out of the climbing shoe Is the hinged clamp 5 5 in a clear posi tion...

Page 51: ...s and climbing shoes This can result in serious injuries Do not hold the climbing shoe and climbing rails when the climbing unit is being moved Deactivating 1 Pull the pawl lock 5 4 on the Climbing Shoe RCS 5 The climbing pawl 5 1 is pulled into the shoe 2 Fold up the hinged clamp 5 5 on the pawl lock 5 4 and then let go of the pawl lock The hinged clamp 5 5 is then wedged and blocks the climbing ...

Page 52: ...se RCS 10 m Item no 110069 SK050 723A 2 1 Hydraulic Quick coupler bushing Item no 110822 128993 2 3 Retaining ring bushing Dismantling the climbing de vice Completely retract the cylinder before dis mantling Dismantling 1 Remove the hydraulic hoses 2 Operate the locking lever 1 6 on the cylinder base and laterally incline the climbing device so that the locking le ver can no longer engage 3 Lift t...

Page 53: ...in the sys tem Top up the oil Vent the system Replace defective hoses Too much friction Reduce friction by lubricating the climbing rail Check the anchoring position Too much weight on the climbing unit Reduce the weight Climbing rail cannot be inserted into the shoe or climbing is not straight Lateral offset due to synchronisation deviation Extend cylinder to the same height in sin gle mode opera...

Page 54: ...awl deactivated Activate the climbing pawl Pawl moves sluggishly or is dirty Clean the moving parts Check functionality Spring in the climbing shoe is bro ken Release the climbing pawl by hand Replace climbing shoe Repairs carried out by PERI Cylinder does not fall back into the climbing rail or does not en gage Locking lever in the cylinder base not engaged correctly Correctly place the cylinder ...

Page 55: ...his process and topped up as required The flushing time for each 20 m single hose length is 1 minute DN 08 Venting 1 Flush hoses using short circuit connec tions Fig D7 02 2 Connect the cylinder in horizontal posi tion and extend fully 3 Uncouple the cylinder and flush hoses once again using short circuit connec tions 4 Connect the cylinder in horizontal posi tion and extend fully 5 Uncouple the c...

Page 56: ...n using short circuit connec tions 6 Connect the cylinder in horizontal posi tion and extend fully 7 Uncouple the cylinder and flush hoses once again using short circuit connec tions 8 Connect the cylinder and extend and re tract several times Extend and retract the cylinder several times in order to check for leakage and synchronisation In the process extend and retract the cylinder at maximum pr...

Page 57: ...en com pletely extended 1 Press the Operation Mode button 3 17 until the button flashes orange Single mode operation is activated 2 Select the climbing device using the Cylinder 2 On Off button 3 20 and Cylinder 1 On Off 3 22 button The selected cylinder lights up or ange 2 Extend the climbing device to the same height by pressing the Cylinder Extend but ton on the keypad or pressing the Cylinder ...

Page 58: ...lease the climbing pawl 5 1 with the aid of the pawl lock 5 4 The climbing procedure can then be completed After completing the climbing proce dure replace the defective climbing shoe or have repair work carried out by PERI Procedure 1 Completely extend the pistons of all hy draulic cylinders Climbing bolts 9 1 continue past the climbing pawl 5 1 2 Push the pawl lock 5 4 upwards by hand The climbi...

Page 59: ...mb ing device 1 by hand into the climbing rail 9 The climbing procedure can then be completed After completing the climbing proce dure replace the climbing device or have repair work carried out by PERI Procedure 1 Retract piston until the claw 1 1 is guided around the climbing bolts 9 1 2 Pull the climbing device to the climbing rail and position the claw 1 1 by hand between the profiles of the c...

Page 60: ...s for malfunc tions Changing the phase If the keypad flashes alternately red white the rotary field is the wrong way round Changing 1 Turn the phase inverter in the Power Cable RCS MAX CEE 32A 2 m 4 through 180 The rotary field is changed Fig D7 06 D7 06a Fig D7 06 Fig D7 06a 4 1 4 ...

Page 61: ...61 RCS 2 Climbing Device and Hydraulics Assembly Instructions ...

Page 62: ...mbing unit Climbing group A maximum of 8 climbing units can be included in one climbing group A maximum of 8 climbing groups can be interlinked 64 climbing units Each climbing group requires a power connection and at least one remote control You have the option of connecting mul tiple remote controls and one Display RCS MAX to one climbing group Key Hydraulic hoses Power connections Data connectio...

Page 63: ... Remote control Remote control Climbing unit 2 Climbing unit 2 Climbing unit 1 Climbing unit 1 Climbing group 1 Climbing group 2 to maximum climbing group 8 Climbing unit 7 Climbing unit 7 Climbing unit 8 Climbing unit 8 Power supply Power supply Connection of multiple climbing groups Fig E1 03 ...

Page 64: ...3 2 1 M ST B 230 bar B ST 64 RCS 2 Climbing Device and Hydraulics Assembly Instructions E2 Climbing device circuit diagram Climbing Device 2 RCS 50 Item no 135413 Fig E2 01 ...

Page 65: ...65 RCS 2 Climbing Device and Hydraulics Assembly Instructions F1 Maintenance chart Maintenance location Comment Date Name Sig nature ...

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Page 70: ...operation of two Climbing Devices 2 RCS 50 47 000 135500 Note Follow Assembly Instructions of the manufacturer With CEE Plug 400 V 32 A Manual phase inverter inside Power Cable RCS MAX CEE 32A 2M For connecting max 8 Hydraulic Pumps RCS MAX 2 x 210 bar to the power supply 0 800 135499 Accessories Connector Power Cable RCS MAX 0 200 135502 Note Follow Assembly Instructions of the manufacturer Power...

Page 71: ...ollow Assembly Instructions of the manufacturer Data Connection Cables RCS MAX Data Connection Cable RCS MAX 10m Data Connection Cable RCS MAX 20m For data connection between Hydraulic Pumps RCS MAX 2 x 210 bar 0 600 1 000 135503 135504 Note Follow Assembly Instructions of the manufacturer Connector Data Cable RCS MAX For connecting two Data Connection Cables RCS MAX 1 000 135505 Note Follow Assem...

Page 72: ...ly Instructions of the manufacturer Return Filter RCS MAX Spare part for Hydraulic Pump RCS MAX 2 x 210 bar 0 100 135606 Note Follow Assembly Instructions of the manufacturer Tank Breather Filter RCS MAX Spare part for Hydraulic Pump RCS MAX 2 x 210 bar 0 100 135607 Note Follow Assembly Instructions of the manufacturer Technical Data Effective lifting capacity 50 kN Ready for opera tion with Hydra...

Page 73: ...GE12PSR ED Hydraulic Twin Hose RCS Hydraulic Twin Hose RCS 10 m Hydraulic Twin Hose RCS 20 m Two permanently connected hydraulic hoses for connecting hydraulic pumps with hydraulic clim bing devices 8 500 15 300 110069 110070 L X 1169 1000 2169 2000 Complete with 1 pc 128992 Pin ISO16028 DN10 R3 8IG 1 pc 128993 Sleeve ISO16028 DN10 R3 8IG 2 pc 051750 Male Stud Coupler X GE12PSR ED Note Follow appl...

Page 74: ...aulic oil in particular for transport storage and disposal Observe the technical documentation for the hydraulic pump Product Data Sheet on request Hydraulic Oil in the canister Hydraulic Oil ISO 11158 HM10 20 l Hydraulic Oil ISO 11158 HVI22 20 l Hydraulic Oil ISO 11158 HVI46 20 l High quality synthetic hydraulic oils for PERI Hydraulic Pumps with different viscosity suitable for certain temperatu...

Page 75: ...n 220V 50Hz plug CEE 7 7 Hydraulic Oil Filter Pump CE Hydraulic oil filter pump for fast and clean trans fer of hydraulic oil in drums with simultaneous filtration 12 500 131313 Note Follow Instructions for Use Observe the maintenance instructions in the technical documentation for the oil filter pump Observe the disposal notes Hydraulic Oil Filter Element 5 MIC Wear part of the Hydraulic Oil Filt...

Page 76: ...each Protect Covers Climb Device RCS To protect unplugged quick couplings X GE 12PSR ED against dirt and damage 0 050 125632 Complete with 1 pc 128992 Pin ISO16028 DN10 R3 8IG 1 pc 128993 Sleeve ISO16028 DN10 R3 8IG 2 pc 051750 Male Stud Coupler X GE12PSR ED FF Coupling Pair X GE 12PSR ED Spare parts set for PERI Hydraulic Components with quick couplings X GE 12PSR ED 0 440 129424 Pin ISO16028 DN1...

Page 77: ...Key Set 8 pcs 1 pc 115585 Allen Key SW 12 1 pc 057279 Allen Key SW 14 1 pc 057282 Pipe Wrench 1 pc 115147 Angle Fitting Set PS 2 pc 115396 Fitting Set PS 1 pc 072180 Ratchet Wrench 1 2 20 pc 123881 Tube Screw Plug ROV12SX 20 pc 123880 Threaded Plug VKAN 12S VIT 100 pc 051760 Cable Binder NT 240H 2 pc 126425 Distance Piece Ø 120 1 pc 126440 Socket SW 17 1 2 1 pc 135172 Double Spanner SW 19 x 22 1 p...

Page 78: ...Climbing Device and Hydraulics Assembly Instructions RCS 2 Climbing Device and Hydraulics Item no Weight kg Washer ISO 7089 200 HV A 12 galv Corresponds to old standard DIN 125 Form A 0 006 780702 Hex Nut ISO 4034 M 12 5 0 017 723805 ...

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Page 80: ...www peri com EN en 01 2020 794666 PERI GmbH System Independent Accessories Column Formwork Wall Formwork Slab Formwork Climbing System Bridge Formwork Tunnel Formwork Shoring Systems Construction Scaffold Industrial Scaffold Facade Scaffold Access Protection Scaffold Safety Systems Services The optimal System for every Project and every Requirement ...

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