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Advanced Diagnostics

Appendix

Value Definitions and Priorities

8.12.2

OPC-AE Message Data

OPC-AE Message Names and Meaning

Overview of the Message Content

State Value

Meaning

No Error

Maintenance Required

Out of Specification

Hardware Error

Communication Error

State Data Quality

Meaning

BAD, Comm_FAILURE

A communication error between the OPC

server and the FDS server has occurred.

BAD, NON_SPECIFIC

FDS server has not polled the diagnostic

module yet (temporary state).

BAD, OUT_OF_SERVICE

A segment is disabled.

UNCERTAIN, NON_SPECIFIC

Occurs if the diagnostic module is connected

via the FDS to a Fuchs fieldbus gate

way that also processes alarms. This is an

invalid operating state.

GOOD

None of the above applies.

SummarizedState Priority

Meaning

HIGH

BAD, Comm_FAILURE
BAD, NON_SPECIFIC
UNCERTAIN, NON_SPECIFIC

LOW

GOOD

IGNORED

BAD, OUT_OF_SERVICE

Name

Meaning

Source of the message

Chain of tags separated by dots:

FDS.PORT.HD2-DM-A.SEGMENT

Type

CONDITION_BASED_EVENT

EventCategory

Fuchs ADM diagnostic condition

Severity

Weight of the alarm occurred

Message

Short description of the message occurred

Alarm Status

Message ID

Severity

Message Value

GOOD

101

Status returned to nor

mal

Maintenance required 1005

701

Bulk power supply

exceeds limits set

during commissioning

1004

701

Physical layer

exceeds limits set

during commissioning

Summary of Contents for HD2-DM-A

Page 1: ... Advanced Diagnostics HD2 DM A KT MB DMA KT MB GT2AD FF KT MB GT2AD FF IO Manual ...

Page 2: ...sion as well as the supplementary clause Expanded reservation of proprietor ship Worldwide Pepperl Fuchs Group Lilienthalstr 200 68307 Mannheim Germany Phone 49 621 776 0 E mail info de pepperl fuchs com North American Headquarters Pepperl Fuchs Inc 1600 Enterprise Parkway Twinsburg Ohio 44087 USA Phone 1 330 425 3555 E mail sales us pepperl fuchs com Asia Headquarters Pepperl Fuchs Pte Ltd P F Bu...

Page 3: ...Diagnostics 14 2 2 1 Expert System 15 2 2 2 Commissioning Wizard 15 2 2 3 Diagnostic Gateway Mode DGW Mode 15 2 2 4 Field Device Handling 16 3 Product Description 17 3 1 HD2 DM A Advanced Diagnostic Module 17 3 1 1 Assembly 17 3 1 2 Technical Data 17 3 1 3 LED Indication 19 3 1 4 Mounting the Diagnostic Module 20 3 2 KT MB DMA Advanced Diagnostic Module Kit for Stand Alone Operation 21 3 2 1 Assem...

Page 4: ...d Grounding 45 4 4 Volt Free Contact Installation 47 4 4 1 KT MB GT2AD FF 48 4 4 2 KT MB GT2AD FF IO 48 5 FDS OPC Integration 49 5 1 Installation of Diagnostic Manager with PACTwareTM 50 5 2 Licensing 51 5 3 FDS Control Center 52 5 3 1 FDS Configuration 52 5 3 2 FDS Configuration Options 53 5 4 Project Setup 55 5 4 1 Tags Used in ADM Projects 55 5 4 2 Communication with the Diagnostic Gateway 55 5...

Page 5: ...surement 75 5 8 2 Field Device Signal Level 76 5 8 3 Field Device Measurement 77 5 8 4 Fieldbus Statistics 77 5 8 5 Snapshot Creation 77 5 9 Snapshot Explorer 78 5 9 1 Snapshot Toolbar 79 5 10 Advanced Parameterization and Parameterization 80 5 10 1 Field Device Handling 83 5 11 History Export 85 5 11 1 Long Term History 85 5 11 2 Export History 85 5 11 3 Excel Export Feature 86 5 12 Fieldbus Osci...

Page 6: ...F Device Type Managers with PACTwareTM 103 6 7 Project Setup 105 6 8 HD2 GT 2AD FF IO Device Type Manager DTM 106 6 8 1 Online Parameterization and Parameterization 106 6 8 2 Commissioning Wizard 107 6 8 3 Diagnosis 116 6 8 4 Measured Value 117 6 8 5 Create a Snapshot 121 6 8 6 History Export 122 6 8 6 1 Long Term History 123 6 8 6 2 Export History 123 6 8 6 3 Excel Export Feature 86 6 8 7 Snapsho...

Page 7: ...Applications and I O Blocks 141 7 6 1 Configuring Typical Cabinet Management Applications Manually 142 8 Appendix 144 8 1 Measured Values Parameters 144 8 1 1 Board Type 144 8 1 2 Communication Active 144 8 1 3 Current 144 8 1 4 Unbalance 144 8 1 5 Active Field Devices 145 8 1 6 Communication Error Statistics 145 8 1 7 History Recording 145 8 1 8 Jitter 145 8 1 9 Noise 147 8 1 10 Polarity 147 8 1 ...

Page 8: ...DO 165 8 2 7 Resource Block 165 8 3 HD2 GT 2AD FF IO FF Channel List 169 8 4 HD2 GT 2AD FF IO FF Field Diagnostic Conditions 171 8 5 Expert System Phenomena IDs 172 8 6 DGW FF Troubleshooting 193 8 7 Discovery and Configuration Tool PFDCT 194 8 8 Alarm Hysteresis and Reset 195 8 9 Field Device Handling for PROFIBUS 195 8 10 Online and Offline Data Sets 196 8 11 HD2 GT 2AD FF IO Web Server 196 8 12...

Page 9: ...an action or a sequence of actions 1 3 Target Group Personnel Responsibility for planning assembly commissioning operation maintenance and dismount ing lies with the plant operator The personnel must be appropriately trained and qualified in order to carry out mounting installation commissioning operation maintenance and dismounting of the device The trained and qualified personnel must have read ...

Page 10: ...packaging Always store the device in a clean and dry location Observe the permissible storage tempera ture see datasheet 1 6 Marking HD2 DM A KT MB GT2AD FF KT MB GT2AD FF IO 1 7 Intended Use The devices are designed to analyze signal and segment parameters for monitoring and mea suring of specific system segment and field device values Fieldbus Power Hub Advanced Diagnostic Module Pepperl Fuchs G...

Page 11: ...mpliance of the Fieldbus Power Hub must be observed It is especially important to pay attention to any special conditions for safe use that are indicated Avoid electrostatic charges which could result in electrostatic discharges while installing oper ating or maintaining the device If the device has already been operated in general electrical installations the device may sub sequently no longer be...

Page 12: ...rovide comprehensive information and fieldbus expertise to the user The advanced diagnostics offer support for one or all three of the following areas of application in process plants 1 Commissioning After installation is complete and before loop checking commences the condition of the seg ment is checked A physical layer in good condition is the basis for a successful loop checking and plant comm...

Page 13: ...ration consists of the following parts FDS server the OPC server Diagnostic manager FDT DTMs For many PCS so called ADM integration packages exist These packages provide step by step guides and additional software tools to seamlessly integrate the Field Connex advanced physical layer diagnostics in a PCS ADM projects including segment and field device tags are built directly from the PCS database ...

Page 14: ...ation Commissioned A segment is set to commissioned if an initial checkout was executed to verify an error free installation In the commissioned mode the segment is validated against limits defined during the commissioning procedure These limits can be specified manually for each segment but typically the commissioning wizard is used For more information on the commissioning wizard see chapter 2 2...

Page 15: ...ard proposes limits for all system segment and field device alarm values If necessary you can edit the limit values or store them on the ADM After the commissioning wizard is completed successfully the ADM is switched to the commissioned mode and is ready for plant real time monitoring 2 2 3 Diagnostic Gateway Mode DGW Mode The diagnostic gateway DGW can be used for the OPC and DTM integration as ...

Page 16: ...r signal levels as well as alarm settings for field device specific alarms The commissioning wizard auto matically includes all field devices that are active during the commissioning procedure in the configured field devices list If field devices are active on the fieldbus and are not in the configured field devices list or devices in the list are inactive i e not communicating the ADM issues an a...

Page 17: ...d a detailed analysis of detected issues 3 1 1 Assembly Figure 3 1 Overview HD2 DM A 3 1 2 Technical Data HD2 DM A 1 Plug connections to motherboard 2 LED green PRI Power 3 LED green SEC Power 4 LED Seg 1 4 5 Address selection overview 6 DIP switch for device address 18 mm 0 7 106 mm 4 2 128 mm 5 Moduladresse 1 Bit ADRESSAUSWAHL ADDRESS SELECTION 0 module address Moduladresse Bit 7 6 5 4 3 2 1 0 1...

Page 18: ...4 108 EC EN 61326 1 2013 Standard conformity Electromagnetic compatibility NE 21 2011 Degree of protection IEC 60529 Shock resistance EN 60068 2 27 Vibration resistance EN 60068 2 6 Corrosion resistance acc to ISA S71 04 1985 severity level G3 Ambient conditions Ambient temperature 40 70 C 40 158 F Storage temperature 40 85 C 40 185 F Relative humidity 95 non condensing Shock resistance 15 g 11 ms...

Page 19: ...proval IECEx TUN 13 0038 X Approved for Ex nA IIC T4 Gc Certificates and approvals Marine approval DNV A 10798 Patents This product may be covered by the following patent US7 698 103 General information Supplementary information Statement of Conformity Declaration of Con formity Attestation of Conformity and instruc tions have to be observed where applicable For information see www pepperl fuchs c...

Page 20: ...lance Jitter level too high Noise level too high Bus segment badly terminated miswired shield con nections short circuit overload Power supply conditioner modules healthy and cor rectly mounted 1 segment LED is flashing red on off with 2 Hz Any segment field device alarm is active All segment LEDs are flashing yellow on off with 2 Hz A system maintenance required alarm is active Connect diagnostic...

Page 21: ...e Motherboard To dismount a module from the motherboard proceed as follows Pull up the red Quick Lok bars on each side of the module and carefully lift off the entire mod ule The module has been removed from the motherboard 3 2 KT MB DMA Advanced Diagnostic Module Kit for Stand Alone Operation General Overview The stand alone diagnostic kit consists of an HD2 DM A plug in module see chapter 3 1 an...

Page 22: ...or segments 4 Diagnostic bus 5 PRI LED green Primary power 6 SEC LED green Secondary power 7 LEDs Seg 1 4 8 Shield ground connection clamp 9 Connections for bulk power supply Seg4 Seg3 Seg2 Seg1 SEC PWR PRI PWR Fieldbus Diagnostic Module Extended Version 50 mm 1 9 162 mm 6 4 110 mm 4 3 220 mm 8 7 6 5 4 7 8 9 3 1 2 2 s SEG4 s SEG3 s SEG2 s SEG1 Alarm Diagnostic Bus PWR Supply Rated voltage 19 2 35 ...

Page 23: ... compatibility Directive 2004 108 EC EN 61326 1 2006 Standard conformity Electromagnetic compatibility NE 21 Degree of protection IEC 60529 Shock resistance EN 60068 2 27 Vibration resistance EN 60068 2 6 Ambient conditions Ambient temperature 40 60 C 40 140 F Storage temperature 40 85 C 40 185 F Relative humidity 95 non condensing Shock resistance 15 g 11 ms Vibration resistance 1 g 10 150 Hz Mec...

Page 24: ...unting Rail In order to mount a motherboard on a DIN mounting rail proceed as follows 1 Place the motherboard on the DIN mounting rail 2 Tighten the fastening screw to attach the motherboard on the DIN mounting rail The motherboard has been mounted DIN mounting rail Fastening screw 1 2 Motherboard ...

Page 25: ... FOUNDATION Field bus H1 device The Ethernet interface can be used in addition to the FF H1 interface to enhance the functionality of the diagnostic manager and to access the FOUNDATION Fieldbus device locally using a mobile computer Common alarm output The common alarm output can be used to report the ADM alarms as a volt free contact to a PCS input The gateway is seamlessly integrated into the F...

Page 26: ...ut III Common alarm volt free contact NC contact See chapter 4 4 1 5 Bulk power supply connection 6 Ethernet 8 pin RJ45 socket 7 Enable disable simulation switch 8 Grounding terminal 9 FF H1 10 Diagnostic bus channel 2 11 LED Common alarm output 12 LED COM not used Diagnostic Gateway HD2 GT 2AD FF CH 2 CH 1 PWR ERR LINK ACT ALM COM 155 77 5 153 114 11 12 13 14 10 15 17 18 16 5 1 2 3 4 7 6 8 9 19 A...

Page 27: ... channel 1 activity 15 Diagnostic bus channel 1 16 LED LINK ACT 17 LED Error 18 LED Power supply 19 Mounting screw located under diagnostic gateway Alarm Supply Rated voltage 19 2 35 V DC SELV PELV Rated current 120 70 mA Power loss max 2 5 W Fieldbus interface Fieldbus type FOUNDATION Fieldbus Physical layer profile profile type 114 ITK version 6 Implementation resource block 1x RS function block...

Page 28: ... A Output III common alarm volt free contact NC contact Voltage 50 V DC Current max 1 A Electrical isolation All circuits FE functional insulation acc to IEC 62103 rated insulation voltage 50 Veff Output I II other circuits functional insulation acc to IEC 62103 rated insulation voltage 250 Veff Ethernet Supply functional insulation acc to IEC 62103 rated insulation voltage 50 Veff Ethernet other ...

Page 29: ...hanical specifications Housing material Polycarbonate Housing width see dimensions Housing height see dimensions Housing depth see dimensions Degree of protection IP20 Mass 470 g Mounting DIN rail mounting Data for application in connection with Ex areas Statement of conformity TÜV 14 ATEX 115980 X Group category type of protection tempera ture class II 3 G Ex nA IIC T4 Gc Directive conformity Dir...

Page 30: ...ghts up yellow A link is established LINK ACT flashes yellow Ethernet activity CH1 CH2 lights up yellow FF mode ADMs are detected with an address between 1 16 FDS OPC mode FDS is connected DTM communication to at least 1 device in the last 3 seconds At least 1 configured device is active CH1 CH2 flashes yellow FF mode ADMs are detected with an address range out side 1 16 FDS OPC mode FDS is not co...

Page 31: ... common alarm output can be used to report the ADM alarms as a volt free contact to a PCS input The gateway is seamlessly integrated into the FieldConnex advanced physical layer solution and provides many features for a fast and easy installation and setup of the advanced diagnos tics Compared to the KT MB GT2AD FF diagnostic gateway the KT MB GT2AD FF IO uses a differ ent motherboard with I O fun...

Page 32: ... pin RJ45 socket 7 Grounding terminal 8 I O terminal block 9 FF H1 10 LED Common alarm output 11 LED COM not used 12 LED Diagnostic bus channel 2 activity 13 LED Diagnostic bus channel 1 activity 14 LED LINK ACT 15 Enable disable simulation switch 16 Mounting screw located under diagnostic gateway 155 77 5 153 114 Diagnostic Gateway HD2 GT 2AD FF IO CH 2 CH 1 PW R ER R LINK ACT AL M CO M 9 10 11 1...

Page 33: ...inary NAMUR input 1 19 Output I Diagnostic bus CH 1 Output 1 2 20 3 Input II Frequency input 2 Binary NAMUR input 2 21 GND Ground 4 22 A Input V Diagnostic bus CH 1 Binary NAMUR input 5 5 Input III Binary NAMUR input 3 23 B 6 24 GND Ground 7 Input IV Binary NAMUR input 4 25 Output II Diagnostic bus CH 2 Output 2 8 26 9 Input VII Temperature input 1 Binary NAMUR input 7 27 GND Ground 10 H 28 A Inpu...

Page 34: ...nected in the following way 3 4 2 Technical Data KT MB GT2AD FF IO H L ϑ Supply Rated voltage 19 2 35 V DC SELV PELV Rated current 210 120 mA Power loss max 4 2 W Fieldbus interface Fieldbus type FOUNDATION Fieldbus Physical layer profile profile type 114 ITK version 6 Implementation resource block 1x RS function block 4x MDI 1x MDO 1x MAI 1x DI transducer block 16x ADM TB 1x IO TB Firmware update...

Page 35: ...ion min 50 µs Accuracy 1 Cable length max 30 m Line fault detection lead breakage short circuit NAMUR Input III IV NAMUR sensor according to DIN EN 60947 6 or mechanical contact Sensor type NAMUR sensor according to DIN EN 60947 6 Connection only passive load Rated voltage max 35 V Switching frequency 10 Hz Cable length max 30 m Line fault detection lead breakage short circuit Input III IV Input t...

Page 36: ... voltage max 35 V Cable length max 30 m Line fault detection lead breakage short circuit NAMUR Sensor type NAMUR sensor according to DIN EN 60947 6 Connection only passive load Rated voltage max 35 V Switching frequency 10 Hz Cable length max 30 m Line fault detection lead breakage short circuit Input VII VIII Input type selectable Pt100 4 wire temperature input NAMUR mechanical contact Temperatur...

Page 37: ...ltage 50 V DC Current max 1 A Output IV Output type common alarm buzzer Electrical isolation All circuits FE functional insulation acc to IEC 62103 rated insulation voltage 50 Veff Output I II other circuits functional insulation acc to IEC 62103 rated insulation voltage 250 Veff Ethernet Supply functional insulation acc to IEC 62103 rated insulation voltage 50 Veff Ethernet other circuits functio...

Page 38: ... Degree of protection IP20 Mass 500 g Mounting DIN rail mounting Data for application in connection with Ex areas FOUNDATION Fieldbus Connection For connection to circuits with safe limited volt age according to IEC 60079 11 2011 type of protection ic Voltage Ui max 35 V Statement of conformity TÜV 14 ATEX 115980 X Group category type of protection tempera ture class Motherboard II 3 G Ex nA nC II...

Page 39: ...el 62 Power Hub motherboards for both channels FOUNDATION Fieldbus 8 Power Hub motherboards for each channel 16 Power Hub motherboards for both channels For the FDS OPC integration up to 125 DGWs or 1 000 ADMs whichever maximum is reached first are supported for a single FDS server installation For the FOUNDATION Field bus integration this limit does not apply because every DGW is a single FF H1 f...

Page 40: ...s to each other and to the Diagnostic Gateway is shown in the figure below The actual installation depends on the used FieldConnex Power Hub Details are shown in the manual of the used FieldConnex Power Hub 5 The terminals used at the Diagnostic Gateway depend on the used Kit KT MB GT2AD FF see chapter 3 3 1 KT MB GT2AD FF IO see chapter 3 4 1 Hardware component Description KT MB GT2AD FF or KT MB...

Page 41: ...ate a unique address For more information on how to generate a binary address see the label on the module The device address is assigned 4 1 3 Connecting the PCS Connection Depending on the used integration method the following connections are required FDS OPC integration An Ethernet RJ45 connector is located on the top of the diagnostic gateway See chapter 3 3 see chapter 3 4 FF H1 integration FF...

Page 42: ...n connect either of the following FDS OPC Integration 62 stand alone kits for both channels 31 stand alone kits for each channel FOUNDATION Fieldbus 16 stand alone kits both channels 8 stand alone kits for each channel Note The diagnostic gateway FF H1 connection must never be connected to device couplers like the Pepperl Fuchs Segment Protectors or FieldBarriers The diagnostic gateway must be con...

Page 43: ... stand alone kits to each other and to the diagnostic gateway is shown in the figure below 5 The terminals used at the diagnostic gateway depends on the kit used KT MB GT2AD FF see chapter 3 3 1 KT MB GT2AD FF IO see chapter 3 4 1 Hardware Component Description KT MB GT2AD FF or KT MB GT2AD FF IO Kit comprising the following hardware components HD2 GT 2AD FF IO Diagnostic gateway MB FB GT AD FF MB...

Page 44: ...now supplied with power The bulk power supply of the fieldbus power supplies is also monitored Figure 4 4 Trunk connection 4 2 3 Device Address Assignment Before mounting the module on the motherboard a device address must be assigned to the HD2 DM A module The address depends on your PCS infrastructure see chapter 5 or see chapter 6 This assignment is performed using the DIP switch on the device ...

Page 45: ...hernet connection can be necessary see chapter 6 2 4 3 Shielding and Grounding Note The diagnostic gateway FF H1 connection must never be connected to device couplers like the Pepperl Fuchs Segment Protectors or FieldBarriers The diagnostic gateway must be connected directly to the trunk For best performance we recommend using a separate FF H1 diagnostic segment for diagnostic gateways Scheduled F...

Page 46: ... KT MB GT2AD FF IO grounding terminal All shield connections are internally connected to the Shield Screen GND grounding terminal Connecting the Ground Connection Cable Diagnostic Gateway HD2 GT 2AD FF CH 2 CH 1 PWR ERR LINK ACT ALM COM Diagnostic Gateway HD2 GT 2AD FF IO CH 2 CH 1 PW R ER R LINK ACT AL M CO M ...

Page 47: ...Installation The FDS OPC integration and the FOUNDATION Fieldbus integration provide the functionality to configure the advanced diagnostic modules to analyze the measured fieldbus physical layer data and to send alarms to a PCS For the alarm integration a volt free contact can also be used for both integration methods The alarm contacts are NC contacts The alarm contacts are closed if no alarm is...

Page 48: ... functionality allows configuring the outputs of the I O motherboard according to the status of the field diagnostic parameters This status can also be influenced by the binary inputs of the diagnostic bus alarm contacts Typically binary input 5 and binary input 6 are configured to create a field diagnostic alarm and the common alarm output to be activated if any field diagnostic alarm becomes act...

Page 49: ...eamlessly integrate advanced diagnostics in a PCS ADM projects including segment and field device tags are built directly from the PCS database The alarm function and the diagnos tic manager are tightly integrated in the PCS asset management Manual OPC configuration etc is not required Check www pepperl fuchs com for available ADM integration packages The diagnostic manager can be deployed in eith...

Page 50: ... of the installation dialog 5 In order to install PACTwareTM follow the instructions of the installation dialog 6 In order to install the diagnostic manager follow the instructions of the installation dialog Note that during the installation of the diagnostic manager the diagnostic server and the OPC server are installed automatically 7 After the selected components have been installed choose Quit...

Page 51: ...make sure that the diagnostic manager is closed 1 Choose Start Programs Pepperl Fuchs Activation Tool to start the Pepperl Fuchs license activation tool The license activation tool dialog appears Figure 5 2 License activation tool 2 Enter your license key 3 Choose Activate 4 After the activation has been confirmed choose Finish Note Upgrade Information After upgrading from diagnostic manager versi...

Page 52: ...ontrol center can be minimized to the Windows notification section where the cur rent status of the FDS is shown 5 3 1 FDS Configuration Step by Step FDS Configuration By default the FDS control center starts with Windows If the FDS control center does not start automatically proceed as follows 1 Choose Start Programs Pepperl Fuchs FDS Control Center The FDS control center appears 2 Choose Setting...

Page 53: ...Changing FDS Settings In order to change the FDS startup behavior proceed as follows 1 Right click on the FDS icon in the task bar 2 Choose FDS Control Center The FDS Control Center window appears 3 Click the Stop FDS button 4 Click Settings 5 Change the settings For further information see table below 6 Click OK 7 Restart FDS Caution Network Connection Problems The diagnostic server is not connec...

Page 54: ... application is visual ized by an icon in the task bar Startup type Start manually The FDS control center has to be started manually every time Start with Windows The FDS control center starts automatically when Win dows is running no user login required Start with control center Every time the FDS control center starts the FDS server starts too SOAP communication port Port number for SOAP communi...

Page 55: ...sing DHCP default setting Set the IP address to a fixed IP address In addition to the IP address a tag can be assigned to each diagnostic gateway Setting a tag allows a simple identification of the diagnostic gateway while creating a diagnostic project The IP address setting and the tag can be modified using the diagnostic gateway configuration tool For more information on the diagnostic gateway c...

Page 56: ...on on the HOST PC entry in the project section 7 Select the Gateway folder in the device catalog section 8 Drag the FDS Port entry from the device catalog section on the FieldConnex Diagnostic Server entry in the project section 9 Select the Device folder in the device catalog 10 Drag the HD2 DM A entry from the device catalog section on the FDS Port entry in the project section 11 Right click the...

Page 57: ... FDS is running on a different system for example in a remote application structure select Remote for the FDS location and enter the IP address or DNS name of the remote PC Enter the IP port of the FDS Note that you can define the IP port for the FDS in the FDS control center See chapter 5 3 Figure 5 7 Settings when the FDS is running on the same PC Now the diagnostic project looks similar to this...

Page 58: ...and choose Parameter 2 Select the FDS Topology tab Figure 5 9 FDS Topology tab 3 Select the port in the topology structure Figure 5 10 Unassigned Port 4 Enter port tag and IP address Note For fast creation of projects with a huge number of advanced diagnostic modules ADM Build one FDS port with 62 diagnostic modules if supported by the FDT software you can use copy paste to duplicate the new port ...

Page 59: ...gnostic Server in the project area and choose Connect 2 Right click the FieldConnex Diagnostic Server in the project area and choose Parameter 3 Select the FDS Topology tab Figure 5 12 FDS Topology tab 4 Select the Unassigned Diagnostic Gateways entry in the topology structure Figure 5 13 Unassigned Diagnostic Gateway 5 Choose Update in the Unassigned Diagnostic Gateways area All Diagnostic Gatewa...

Page 60: ...d tag of the Diagnostic Gateway are automatically assigned to the port Figure 5 16 Assigned gateway 9 Choose Apply to confirm changed settings 5 4 5 Assign HD2 DM A Addresses Registering the Device Address of Diagnostic Modules Each advanced diagnostic module ADM has a device address that is assigned directly on the device See chapter 4 1 2 In order to register the device address of each ADM proce...

Page 61: ...ce catalog 4 Open the PEPPERL FUCHS GmbH device folder Figure 5 18 Structure in the PACTwareTM device catalog 5 Select the Driver folder Figure 5 19 Device overview of the Driver folder 6 Drag the FieldConnex Diagnostic Server entry from the device catalog section on the HOST PC entry in the project section 7 Right click the FieldConnex Diagnostic Server in the project section and choose Connect 8...

Page 62: ...ddress range are used in a project 14 Choose Next The topology scan function scans for diagnostic modules within the restricted address range and builds up the diagnostic topology automatically 5 4 7 Import of Diagnostic Project from File The Import from file option is typically used for the advanced diagnostic module ADM inte gration package available for the major process control systems PCS See...

Page 63: ...r active proj ect 12 Choose Next to confirm the changed settings and follow the instructions of the wizard 5 4 8 Import of Diagnostic Project from FDS The diagnostic manager provides an import function that enables you to import existing config urations and topologies from the FieldConnex diagnostic server FDS Furthermore the wiz ard enables you to compare and update the current project with the d...

Page 64: ...that will be made in your active proj ect 11 Choose Next to confirm the changed settings and follow the instructions of the wizard 5 4 9 Set Snapshot Archive Location By default snapshots are stored in the diagnostic manager project file For large fieldbus instal lations with many diagnostic devices this project file increases rapidly This can make file han dling complicated Caution Large Project ...

Page 65: ...omatically created in the dedicated snapshot directory 5 5 Operation with Device Type Managers DTM The FDT DTM based diagnostic manager is the graphic interface for the user of advanced diagnostic modules ADM The ADM contains all configuration settings diagnostic informa tion and device functionalities Before reading this chapter on the functionality of the diagnostic manager DTMs see chapter 2 an...

Page 66: ...hapter 5 8 This function enables fast validation of a new or reworked fieldbus installation It displays a qualitative rating of the relevant segment and field device data In order to save the results as a report this function enables you to create a snapshot of the measured val ues Snapshot explorer See chapter 5 9 The snapshot explorer simplifies administration and enables printing of existing sn...

Page 67: ...m history storage The history function enables you to collect and export data in well defined time intervals See chapter 5 11 Furthermore the Settings tab displays the serial number of the diagnostic device and the firm ware version that is installed on the device Figure 5 30 Online parameterization settings window 1 General diagnostic module information 2 Quick start section 3 System and segment ...

Page 68: ... monitoring Opening the Commissioning Wizard In order to open the commissioning wizard proceed as follows 1 Right click the Advanced Diagnostic Module in the project section 2 Choose Additional Functions Commissioning Wizard The commissioning wizard window appears Figure 5 31 Commissioning wizard window 5 6 4 System Commissioning Performing System Commissioning with the Commissioning Wizard In ord...

Page 69: ...ning section of the commissioning wizard start page choose the Segment you want to commission The topology settings window appears 4 Choose Next The field device tags window appears 5 Choose Next Current segment measurements and field device signal level tabs are shown 6 Choose Next The system takes a snapshot and generates a printable report that is stored in the snapshot explorer See chapter 5 9...

Page 70: ...gments is complete the commissioning wizard supports gener ation of a report with the correct DIP switch settings for the HD2 DM A RO module Generating a HD2 DM A RO Settings Report In order to generate a settings report for the HD2 DM A RO module proceed as follows 1 Open the commissioning wizard See chapter 5 6 3 2 Perform system commissioning See chapter 5 6 4 3 Perform segment commissioning Se...

Page 71: ... 5 7 1 Expert Diagnostics The expert diagnostics tab shows all expert messages of the selected segment including a description of the detected phenomenon a list of possible causes for the phenomenon and actions suggested to fix the issue Opening the Expert Diagnostics Tab To open the expert diagnostics tab proceed as follows 1 Right click the Advanced Diagnostic Module in the project section 2 Cho...

Page 72: ...nt alarms tab 5 7 3 Alarm History Diagnostics Tab An alarm history is recorded automatically by the advanced diagnostic module ADM for the last 500 active alarm events The alarm history tab shows the history including a timestamp when the event occurred Figure 5 37 Alarm history tab 1 Alarm summary 2 Segment and field device alarm 3 Possible cause and troubleshooting information 1 2 3 1 Filter fun...

Page 73: ...ystem displays all alarm messages by default The filter enables you to create different views of the alarm history and to narrow down the history list The system includes different types of filters Common filters that enable you to activate deactive all filters or display active alarms only Filters for system specific alarms Filters for segment specific alarms Filter for field device specific alar...

Page 74: ...tory toolbar and filter settings Exporting the Alarm History 1 Select a segment from the Device Navigation list 2 Choose Export on the alarm history tab 3 Enter the file name type and directory in the Export Alarm History section 4 Choose Save to export the alarm history file Note The system always saves the complete history independent of the filter settings ...

Page 75: ...m and segment measurement window proceed as follows 1 Right click the Diagnostic Module in the project section 2 Choose Measured value The system segment measurements window appears Figure 5 40 System segment measurements overview The analog measurement values are shown using a graph shown in the figure below The val ues are classified according to Excellent Good and Out of Specification for the u...

Page 76: ... 2 Field Device Signal Level The field device signal level tab provides a graphical overview of the different devices and their signal level Figure 5 43 Field device signal level tab 1 Current value 2 Range for excellent value green 3 Range for good value blue 4 Range for exceeded value yellow 5 Maximum value occurred during operation 6 Minimum value occurred during operation 1 2 3 6 5 4 ...

Page 77: ... received errors and other fieldbus values Figure 5 45 Fieldbus statistics tab 5 8 5 Snapshot Creation A snapshot provides a detailed overview of the current segment settings and the communica tion quality For data exchange a snapshot including the current minimum and maximum noise jitter and signal level values of each device and the rated segment values can be printed or exported as an image tex...

Page 78: ...pshot data is collected the Save Snapshot Report window appears Figure 5 47 Save snapshot report window 4 Enter a description for the snapshot 5 Choose Save to save the snapshot The snapshot explorer window appears See chapter 5 9 5 9 Snapshot Explorer The snapshot explorer simplifies administration and enables the printout of existing snapshots and reports These reports can be printed or exported...

Page 79: ...oject section 2 Choose Additional Functions Snapshot Explorer The snapshot explorer window appears Figure 5 48 Snapshot screen overview 5 9 1 Snapshot Toolbar 1 Toolbar 2 Snapshot collection 3 Report preview 4 Segment navigation panel 1 2 3 4 Button Name Result Open Open a saved report Copy to Export Copy the selected report to another location File types PDF RTF TXT DMS Copy all to Export all Cop...

Page 80: ... an offline user interface All data is stored in the FDT project The data is not sent to the device until a download is executed Use this user interface to view data loaded into the FDT project by an upload e g for backup reasons Advanced parameterization is an online interface All changes are directly written to the device The data is not stored automatically in the FDT project In order to save t...

Page 81: ...tion The advanced parameterization window appears Figure 5 49 Advanced parameterization start window Opening the Parameterization To open the parameterization window proceed as follows 1 Right click the Advanced Diagnostic Module in the project section and choose Disconnect 1 General diagnostic module information 2 Function tabs 3 Segment field devices selectable via tree The preceding icon shows ...

Page 82: ...ble via tree The preceding icon shows diagnostic state of field device 4 Field device handling see chapter 5 10 1 Components Tabs and Settings Diagnostic module System configuration General Motherboard configuration Motherboard bulk supply input voltage Segment configuration Segment 1 4 enable segment Segment Segment configuration General Fieldbus supply module properties Measurement alarm setting...

Page 83: ...nal Functions Advanced Parameterization The advanced parameterization window appears 2 Select the segment in the Device Navigation section The segment window appears 3 Select the Field Devices tab 4 Mark the field devices you intend to add in the Unconfigured Field Devices section 5 Choose Add selected Field Device Figure 5 51 Unconfigured field devices section The new field device is located in t...

Page 84: ...ow appears 3 Select the Field Devices tab 4 Mark the field device you want to remove in the Configured Field Devices section 5 Choose Remove selected Field Device The selected field device is removed from the configured field devices list 6 Choose Apply Remove all Inactive Field Devices To remove all inactive field devices proceed as follows 1 Right click the Advanced Diagnostic Module in the proj...

Page 85: ...ervals 4 Choose Apply to confirm changed settings 5 11 2 Export History The export function enables you to convert the long term history data into a commonly used document format in order to use this data for your own calculations The long term history can be exported as Microsoft Excel document comma separated values CSV file or binary his tory file HIS Exporting the History Data In order to expo...

Page 86: ...ment 5 11 3 Excel Export Feature The diagnostic manager provides feature for exporting history data to Microsoft Excel that enables fast and easy data exchange and reformatting of your physical layer data The physical layer data is exported into a special template This template is designed to provide a detailed overview of all relevant parameters and enables you to create diagrams with one click F...

Page 87: ... Fieldbus Oscilloscope In order to open the fieldbus oscilloscope proceed as follows 1 Right click the Advanced Diagnostic Module in the project section 2 Choose Additional Functions Fieldbus Oscilloscope The fieldbus oscilloscope window appears Figure 5 56 Record settings overview 1 Record toolbar 2 Start cancel signal recording depending in the system a reaction delay of up to 5 s is possible 3 ...

Page 88: ...anced Diagnostic Module in the project section 2 Choose Additional Functions Fieldbus Oscilloscope The fieldbus oscilloscope window appears 3 You can select various trigger events in the Trigger Events section See chapter 5 12 3 4 Choose Start Recording The oscilloscope window appears Figure 5 57 Oscilloscope screen overview Note If you close the oscilloscope dialog all unsaved recordings are lost...

Page 89: ...me is detected from the specified address Transfer LAS to address Trigger if a Transfer LAS frame to a specified address is detected Maintenance Required by address available since diagnostic manager version 1 3 Triggers when one of the parameters noise jit ter or signal level gets into state maintenance required Note Amplitude recording length and pre trigger time are set automatically independen...

Page 90: ...e Name Result Note The CRC values of the advanced diagnostic module and the host system can differ depending on the fault tolerances Name Result CRC error Trigger if a fieldbus frame with a CRC error is detected Framing error Trigger if a frame is invalid e g SOF detected but EOF missing Signal level Trigger if a voltage higher than the specified value is detected Triggers exist for signals noise ...

Page 91: ...ectangular marker Marker measurement Measure the time and voltage at one point Zoom in Enlarge the view of the graph Scale 1 1 See 1 1 graph size Zoom out Reduce the view of the graph Analysis On Off different view of the graph Different Layers 1 bit level 1 section 2 short 2 full Button Shortcut Result Drag while left mouse button is pressed Move the waveform to the left right Double click left m...

Page 92: ...are Update The firmware update window appears Figure 5 58 Firmware update tab 2 Choose Check Device in the device data section The firmware file section displays the product description and the current firmware version of the selected device 3 Select the firmware source in the Firmware File section 4 Choose Next 5 After the firmware has been updated successfully choose Close Figure 5 59 Firmware u...

Page 93: ... last time an alarm was active for a segment With the Open button you can directly open the segment diagnostics view for the respective segment It is also possible to filter the displayed segments to show only currently active alarms or to show segments with an active alarm during several periods of time This is especially helpful if volt free contact integration is used and you intend to check wh...

Page 94: ... status If you use FieldConnex surge protectors with diagnostics this report gives you an overview of all currently detected issues related to the surge protectors It can be used to check the surge protectors after a surge incident Checking the Surge Protector Status 1 Start the reporting wizard 2 Select the report type 3 Optionally enter a comment to include into the report 4 Click Next The repor...

Page 95: ... device supports up to 16 HD2 DM A ADMs with each providing 4 segments This results in 64 segments supported by one diagnostic gateway in FF H1 mode Each segment supports up to 18 FF H1 field devices including the host s Before reading this chapter see chapter 2 6 1 FF Device Structure The device consists of the following function blocks 1 resource block 16 ADM_TB transducer blocks Each block corr...

Page 96: ...ks includes the 4 segments supported by an HD2 DM A The ADMs are mapped to the transducer blocks based on their address The address is set using a DIP switch located on the module See chapter 4 1 2 ADM Address Transducer Block Number Default Tag Service Data OD Index 1 ADM_TB_1 serial number 500 2 ADM_TB_2 serial number 600 3 ADM_TB_3 serial number 700 4 ADM_TB_4 serial number 800 5 ADM_TB_5 seria...

Page 97: ...DTM automatically detects and uses Ethernet for the history and oscilloscope data All other data is communicated using FF H1 If a firewall is used between the PC running the DGW FF DTM and the diagnostic gateway the TCP IP ports 25 063 and 25 064 must be allowed for communication 7 ADM_TB_7 serial number 1100 8 ADM_TB_8 serial number 1200 9 ADM_TB_9 serial number 1300 10 ADM_TB_10 serial number 14...

Page 98: ...d Function Block Data The status of ADMs can be transferred in different ways using scheduled communication Summary status This is a summary of the status for all ADMs connected to the DGW FF ADM status A single status value for each of the ADMs 4 segments Field diagnostic value The currently worst active status of field diagnostic is transferred as an enumeration using a digital input DI function...

Page 99: ... The value uses the following encoding 6 3 2 Field Diagnostics The FF H1 field device built in the DGW FF supports field diagnostics according to FF 912 This also includes alarm information from the ADMs For more information see chapter 8 4 6 3 3 Transducer Block Alarms The ADM transducer blocks support block alarms If the status of any segment shows an error i e if the XD status is not Good Excel...

Page 100: ...issioned mode Power supply real time monitoring Enables or disables real time monitoring of power supplies When checked an alarm is generated when a power supply module is not inserted or not working correctly This setting is effective in commissioned mode only Trunk surge protector alarm When enabled trunk surge protector alarms are monitored This setting is effective in commissioned mode only Se...

Page 101: ...nd disabled 6 4 2 Configuration Limitations The configuration parameters have the following limitations that result in a configuration block error Maximum segment voltage minimum segment voltage 1 6 V Maximum segment current minimum segment current 40 mA Maximum segment unbalance minimum segment unbalance 40 Address of all configured nodes must be unique 6 4 3 Diagnostics The diagnostic user inter...

Page 102: ...ystem configuration page List of current segment measurements Voltage Segment voltage Current Segment current consumption Unbalance Segment unbalance to positive or negative pole Noise Segment noise Jitter Maximum field device jitter Minimum signal level Minimum field device signal level Maximum signal level Maximum field device signal level Diagnosis Segment alarms List of segment alarms valid wh...

Page 103: ...ing algorithm set automatically The segment is now running in commissioned mode Segment Commissioning Simple Mode Method also supported by DD4 Only step 5 of the commissioning wizard is executed Segment Tag Import Simple Mode Method also supported by DD4 This method can import the tags of most devices on the seg ment automatically This method is used most often except for the host itself In order ...

Page 104: ...e catalog 11 Choose Yes to create a new PACTwareTM device catalog 12 Choose OK 13 Choose File Exit to quit PACTwareTM PACTwareTM is ready for use Licensing In order to activate the full featured version a license key is needed The license key is printed on the license certificate you have optionally received with the FieldConnex diagnostic man ager software package If you have downloaded the Field...

Page 105: ...The communication to the device takes place using FF H1 Refer to the documentation of your field device tool FDT frame on how to connect the HD2 GT 2AD FF IO DTM to an FF H1 communication channel Use the HD2 GT 2AD FF IO Communication DTM During commissioning of a plant the host may not be available yet but the physical layer must already be commissioned For such use cases a PC e g a laptop can be...

Page 106: ...ess with system and segment calculation Diagnostics See chapter 6 8 3 The diagnostics function displays all alarms that have occurred at a glance Measured values See chapter 6 8 4 This function enables fast validation of a new or reworked fieldbus installation It displays a qualitative rating of the rele vant segment and field device data In order to save the results as a report this function enab...

Page 107: ...atically click on Execute at the Configure ADM Modes automatically command All blocks where a corresponding ADM is connected are set to normal and target mode AUTO All other blocks are set to normal and target mode OOS If any other block of the device is selected in the navigation tree all available configuration set tings are shown on the right hand side For more information on parameters see cha...

Page 108: ... Fieldbus Integration Commissioning Segments 1 Start the commissioning wizard An overview is shown with information on which segments are not commissioned yet 2 In order to start commissioning select a segment The segment topology window appears ...

Page 109: ...Advanced Diagnostics FOUNDATION Fieldbus Integration 2020 11 109 3 Enter segment topology settings to refine the diagnostics of the segment you intend to commission 4 Click Next ...

Page 110: ...evice Tags Selecting Import Field Device Tags initiates the reading of the field device tags by observ ing the communication on the segment In order to import segment and device tags from the process control system PCS use the Tag Import Wizard instead See chapter 6 8 9 6 Upon selecting Import Field Device Tags follow the instructions of the window that opens ...

Page 111: ...data overview window appears It provides basic diagnostics of the segment measurements based on the topology information provided in the topology settings window 8 Eliminate possible problems by using the information given in the segment diagnostics table 9 To start the commissioning click Next ...

Page 112: ...ced Diagnostics FOUNDATION Fieldbus Integration The commissioning wizard records physical layer data to create a snapshot of the current segment state This may take a few seconds After recording the result is displayed ...

Page 113: ...scription You may also select the option to include characteristic oscilloscope recording fragments for each field device into the report The actual snapshot report is shown The report is stored in the DTM persistence and can be reviewed or printed anytime later in the snapshot explorer ...

Page 114: ...ieldbus Integration 11 Click Next The advanced diagnostic module s configuration window appears Based on the snapshot report maintenance required limits for all measured values are calculated 12 Review or optimize the calculated values if required ...

Page 115: ...Advanced Diagnostics FOUNDATION Fieldbus Integration 2020 11 115 13 To store the calculated limits in the device click Next The limits are stored The commissioning is complete ...

Page 116: ...sis window provides information on all currently active alarms of the diagnostic gateway For the function blocks resource block and the IO transducer block all available diagnostic functions are shown The ADM transducer blocks additionally include the diagnostic messages of the expert system ...

Page 117: ...nced view of the physical layer data of the connected FF H1 segments System Segment Measurements The System and Segment Measurements tab provides a graphical representation of the cur rently measured values The analog measurement values are shown using a graph shown in the figure below In the non commissioned mode the values are classified as Excellent Good or Out of Specification In the commissio...

Page 118: ...lass Click on the magnifying glass to see current field device data Figure 6 4 Magnifying glass 1 Current value 2 Range for excellent value green 3 Range for good value blue 4 Range for exceeded value yellow 5 Maximum value occurred during operation 6 Minimum value occurred during operation 1 2 3 6 5 4 ...

Page 119: ...ntegration 2020 11 119 Showing specific field device measurements In order to show specific field device measurements click the corresponding magnifying glass in the last column Figure 6 5 Sytem Segment Measurements tab in non commissioned mode ...

Page 120: ...2020 11 120 Advanced Diagnostics FOUNDATION Fieldbus Integration Figure 6 6 Sytem Segment Measurements tab in commissioned mode ...

Page 121: ...description In commissioned mode the bar for unconfigured field devices is completely blue This is the case because no alarm limits exist for this device 6 8 5 Create a Snapshot A snapshot provides a detailed overview of the current segment settings and the communica tion quality For data exchange a snapshot containing the current min max noise jitter and sig nal level values of each device and th...

Page 122: ...e Snapshot including Oscilloscope Recordings The second option includes characteristic oscilloscope recording fragments for each field device into the report Once all snapshot data is collected the Save Snapshot Report window appears Figure 6 7 Save snapshot report window 4 Enter a description for the snapshot 5 Choose Save to save the snapshot The snapshot explorer window appears See chapter 6 8 ...

Page 123: ...riod 5 Choose Apply to confirm the changes 6 Restore the block mode 6 8 6 2 Export History The export history function enables you to convert the long term history data into a commonly used document format in order to use this data for your own calculations The long term history can be exported as Microsoft Excel document comma separated values CSV file or binary history file HIS Exporting the His...

Page 124: ...el Export Feature The diagnostic manager provides feature for exporting history data to Microsoft Excel that enables fast and easy data exchange and reformatting of your physical layer data The physical layer data is exported into a special template This template is designed to provide a detailed overview of all relevant parameters and enables you to create diagrams with one click Figure 6 9 Histo...

Page 125: ...ate that contains the same information using less space You can launch the report using Mic rosoft Excel This spreadsheet enables you to generate diagrams and perform individual calculations based on the report data Opening the Snapshot Explorer In order to open the snapshot explorer proceed as follows 1 Right click the Advanced Diagnostic Module in the project section 2 Choose Additional Function...

Page 126: ...wa PRM Button Name Result Open Open a saved report Copy to Export Copy the selected report to another location File types PDF RTF TXT DMS Copy all to Export all Copy all reports to another location File type DMS Delete Delete the selected report Delete all Delete all reports Print Print the selected report Excel Export the selected report in Excel Settings Choose Paper size A4 or letter Report typ...

Page 127: ...he tag import wizard 2 In order to create a new topology choose Create a new topology The wizard clears all tags saved on the DGW FF 3 In order to update tags already loaded choose Update existing project topology The wizard assigns imported tags to the currently existing tags based on the segment tag ...

Page 128: ... to be imported and click Next The segment selection list shows all segments found in the imported PCS file 5 Select the segments that are attached to the DGW FF and click Next The software assigns the segments to the ADMs automatically The default handling depends on the individual PCS ...

Page 129: ...ck Next The software sets the ADM_TB block tags and the segment tags according to the imported data The software also creates a configured field device for each imported field device tag and assigns the device tag to this device 6 8 9 1 Export Tags from Emerson DeltaV Exporting Tags from Emerson DeltaV 1 Open the Emerson DeltaV Explorer ...

Page 130: ...are in this block the ADM segments reserved for the redundant card remain unused If the block only contains redundant cards the cards with the addresses 1 4 5 8 and so on are mapped to 1 ADM This is possible because in a redundant system even address numbers are not used 6 8 9 2 Export Tags from Honeywell Experion Exporting Tag from Honeywell Experion 1 On Experion Server open configuration studio...

Page 131: ...Advanced Diagnostics FOUNDATION Fieldbus Integration 2020 11 131 ...

Page 132: ...3 Export Tags from Yokogawa Plant Resource Manager Exporting Tags from Yokogawa Plant Resource Manager 1 Start the plant resource manager Start All Programs YOKOGAWA PRM Plant Resource Manager 2 Choose File Export Maintenance Info The Export Maintenance Info window appears ...

Page 133: ...Advanced Diagnostics FOUNDATION Fieldbus Integration 2020 11 133 3 Select Browse The Device Selection window appears ...

Page 134: ...Select all FOUNDATION Fieldbus devices and click OK The export maintenance info window appears 5 Activate Device and click OK The export starts 6 After the export has finished click Close ALF111 devices are assigned to ADM transducer blocks from low to high device path ...

Page 135: ...urge protector status If you use FieldConnex surge protectors with diagnostics this report provides an overview of all current issues that are related to surge protectors It can be used to check the surge protec tors after a surge incidence Checking the Surge Protector Status 1 Start the reporting wizard 2 Select the report type 3 Optionally enter a comment to include into the report 4 Click Next ...

Page 136: ...2020 11 136 Advanced Diagnostics FOUNDATION Fieldbus Integration ...

Page 137: ...7 5 FDS OPC Integration The FDS port DTM provides an online and offline parameterization user interface for this functionality This port behaves like an FF transducer block i e the block must be set to OOS before any parameter can be changed and must be switch back to auto for opera tion Handling of the resource block mode is not required The I O functionality is not integrated with the OPC server...

Page 138: ...e Field Diag Out Of Specification If this option is set a logical 1 at the binary input triggers an IO_TB Out of Specification condition Field Diag Maintenance Required If this option is set a logical 1 at the binary input trig gers an IO_TB Maintenance Required condition The following settings are only used in frequency mode High Out of Specification If the currently measured frequency value is h...

Page 139: ...g gers an IO_TB Maintenance Required condition 7 2 3 Temperature Binary Inputs Lead breakage and short circuit detection can be enabled and disabled Use as binary input Use input as binary input instead of temperature input The following settings are only used in binary mode Invert Invert binary input value Use fault state If an error is detected the input status remains GOOD instead of becom ing ...

Page 140: ...erature High Out of Specification If the currently measured temperature value is higher than High Out of Specification limit the field diagnostics IO_TB Out of Specification condition is triggered High Maintenance Required If the currently measured temperature value is higher than High Maintenance Required limit the field diagnostics IO_TB Maintenance Required condition is triggered Low Maintenanc...

Page 141: ...the discrete outputs based on analog input val ues such as temperature Thus On Off controller can be used to replace a thermostat for heat ing or cooling control The following configuration options are available FD Check function If for any check function Maintenance Required Out of Specification or Failure con dition is active at the field diagnostics the out put is activated FD Check function in...

Page 142: ...for relay contact outputs common alarm output and buzzer Note that the source of the outputs must be set to FF channel multiple digital output MDO func tion block 105 Value of binary inputs as bits of a U8 value multiple digital input MDI and digital input DI function blocks 201 Field diagnostics status value DI function block see chapter 6 3 For more information on FF channels see chapter 8 3 7 6...

Page 143: ... Not inverted On level Temperature level at which the output is supposed to be switched ON Off level Temperature level at which the output is supposed to be switched OFF Input selection Select the temperature input to be used as reference temperature 3 Configure the output source of the selected relay contact output to the selected on off controller 4 Configure measurement unit of selected tempera...

Page 144: ...igh Low Out of Specification and Maintenance Required limits of the board sensors Using Binary Input Diagnostics Cabinet Door Monitoring Bulk Power Supply Failure Monitoring 1 Select an unused binary input and configure it as follows Options Enable or disable NAMUR lead breakage and short circuit detection as required Binary options Enable Invert if required 2 Check the corresponding flag in FD Bi...

Page 145: ...ult of a capacitive or resistive connection between the fieldbus signal wires and ground cable shield Possible Causes Miswiring incorrect installation see Figure 8 1 on page 145 In the installation scenario illustrated below several devices are installed incorrectly On each of the independent segments one device is wired with the negative data line tied to the shield while the shield is tied to ea...

Page 146: ... if the DTM is opened and the segment is selected 8 1 7 History Recording Segment and field device specific physical layer values are stored with a timestamp of up to 2 years in the advanced diagnostic module for trend analyses 8 1 8 Jitter Definition Jitter is the deviation from the ideal timing of an event In this case it is the deviation from the ideal zero crossing point of the transmitted sig...

Page 147: ...ues A high jitter level causes communication problems and a lack of operational reliability The transmitted bit cell jitter can not exceed 10 of 1 bit time E g at 31 25 kbits s the duration of 1 bit time is 32 s Thus the maximum bit cell jitter cannot exceed 3 2 s Your system can run at a higher jitter level but at the expense of a reduced level of immunity against influences on electromagnetic co...

Page 148: ... noise is caused by the device that has been transmitting right before the device that shows the increased noise The HD2 GT 2AD FF IO FF H1 field device does not support noise measurement per device Noise can have the following causes Bad wiring practice Bad shielding grounding practice Supply voltage noise pulses passed onto the bus by a non regulated power supply An AC power supply injects noise...

Page 149: ...iagnostic information of the following devices Device coupler diagnostics Surge protector alarms Enclosure leakage sensor alarms 8 1 15 Voltage H1 Segment Voltage The voltage at the segment input of the advanced diagnostic module is measured 8 1 16 Measured Values by Motherboard Type Type Value Precision 5 Measuring range 0 40 V Type Values Precision 10 mV Conforming standards value 150 mV 375 mV ...

Page 150: ...of the field device STRATEGY S W The strategy field can be used to identify comprising blocks This data is not controlled or used by the block ALERT_KEY S W Identification number of the plant component This information can be used by the control computer e g to sort alarms Valid values are 1 65536 MODE_BLK S W Displays the current permitted standard mode and the target mode of the block The target...

Page 151: ...econdary bulk power supply volt age not available on some motherboards SYSTEM_ALARMS List of active system alarms Primary power supply high Out of Specification Primary power supply low Out of Specification Secondary power supply high Out of Specification Secondary power supply low Out of Specification All segment parameters exist 4x once for each ADM segment X 1 4 EXPERT_SYS TEM_ X Record W RESET...

Page 152: ...oltage Low Maintenance Required limit 0 Disabled 9 32 V Enabled H1_U_LO_LO_OOS Enable or disable segment voltage Low Out of Specification limit H1_I_HI_MR Segment current High Maintenance Required limit 0 Disabled 1 6500 mA Enabled H1_I_LO_MR Segment current Low Maintenance Required limit 0 Disabled 1 6500 mA Enabled H1_UNBALANCE_HI_HI_OOS Enable or disable segment unbalance High Out of Specifica ...

Page 153: ...nt jitter level High Out of Specifica tion limit H1_JITTER_HI_MR Segment jitter High Maintenance Required limit 0 µS Disabled 0 5 7 µS Enabled H1_TRUNK_ALARM Enable or disable trunk surge protector alarm IGNORE_TOPOLOGY_SETTINGS Ignore or use the following topology settings POWERSUPPLY_TYPE Segment power supply type COUPLER_TYPE Device coupler type used on segment COUPLER_COUNT Number of device co...

Page 154: ...nt voltage low Maintenance Required Segment voltage low Out of Specification Segment current high Maintenance Required Segment current low Maintenance Required Unbalance high Out of Specification Unbalance high Maintenance Required Unbalance low Maintenance Required Unbalance low Out of Specification Signal level high Out of Specification Signal level high Maintenance Required Signal level low Mai...

Page 155: ...t of Specification Jitter high Good Trunk surge protector alarm H1_ERROR_RATE_ACT Error rate in actual history period number of errors per frames received H1_ERROR_RATE_LAST Error rate in previous history period number of errors per frames received Configuration data of nodes The record is used 6 times Z 1 6 18 nodes are configurable Y 1 18 SEG MENT_ X _D EV_STAT IC_ DATA_ Z Z 1_3 4_6 7_9 10_12 13...

Page 156: ...ield device status information Device is inactive Inverse polarity Active Device coupler status Good Device coupler status Maintenance Required Device coupler status Out of Specification Signal level high Out of Specification Signal level high Maintenance Required Signal level low Maintenance Required Signal level low Out of Specification Device is LAS DEVICE_ Y _SIGNAL_LEVEL Measured signal level...

Page 157: ...S Field device status information Device is inactive Inverse polarity Device is active Device coupler status Good Device coupler status Out of Specification Signal level high Out of Specification Signal level high Good Signal level low Good Signal level low Out of Specification Device is LAS UNCF_DEVICE_ Y _SIGNAL_LEVEL Measured signal level UNCF_DEVICE_ Y _JITTER_LEVEL Measured jitter level SEG M...

Page 158: ...n BINARY_ERRORS or ANALOG_ERRORS is set UPDATE_EVT This parameter is used to signal to the PCS that a parameter marked with S was overwritten provided that the PCS sup ports alarm messages BLOCK_ALM This parameter is used to signal to the PCS diagnostic mes sages displayed in BLOCK_ERR provided that the PCS sup ports alarm messages XD_ERROR Summary Field diagnostics status of the block Out of spec...

Page 159: ...MR_MAP W S OOS When activated a value of 1 of the corresponding binary input triggers a field diagnostics IO_TB Maintenance Required condition BINARY_IN PUT_1_SET TINGS BINARY_IN PUT_2_SET TINGS Record W S OOS TAG Tag of the input OPTIONS Enable or disable lead breakage detection Enable or disable short circuit detection Use input as frequency input instead of binary input Invert binary mode only ...

Page 160: ...e binary mode only UNIT Temperature unit Supported units C F R K HI_HI_OOS Field diagnostics High Out of Specification temperature limit temperature mode HI_MR Field diagnostics High Maintenance Required temperature limit temperature mode LO_MR Field diagnostics Low Maintenance Required temperature limit temperature mode LO_LO_OOS Field diagnostics Low Out of Specification temperature limit temper...

Page 161: ...ld diagnostics Low Out of Specification humidity limit HYSTERESIS Diagnostic hysteresis in order to avoid alarm flickering BUZZER_ SETTINGS Record W S OOS Frequency Buzzer interval 0 5 Hz 1 0 Hz default 1 5 Hz 2 0 Hz Permanently on OPTIONS Invert input value 0 On 1 Off RELAY_OUT PUT_1_SET TINGS RELAY_OUT PUT_1_SET TINGS Record W S OOS TAG Tag of the output OPTIONS Invert output value 0 On 1 Off CO...

Page 162: ... or Maintenance Required alarm is active Field diagnostics MR Inverted Same as FD MR but output value is inverted Field diagnostics Check The output is set to 1 if a field diagnostics Fail Out of Specification Maintenance Required or Check function alarm is active Field diagnostics Check Inverted Same as FD Check but output value is inverted RELAY_OUTPUT_2 See RELAY_OUTPUT_1 BUZZER_OUTPUT See RELA...

Page 163: ...d by the control computer e g to sort alarms Valid values are 1 65536 MODE_BLK S W Displays the current permitted standard mode and the target mode of the block The target mode can be set to the values Auto or Out of Service Default Auto BLOCK_ERR Displays diagnostic messages of the block CHANNEL S W The channel parameter is used to logically associate transducer and function block information Dur...

Page 164: ...ated this parameter determines FIELD_VAL_D The simula tion can only be activated with the associated switch 1 ON XD_STATE W S Used by some PCS to assign texts to the numerical values of FIELD_VAL_D GRANT_DENY W Depending on the PCS in use the parameter regu lates the access rights between PCS and local oper ator workstations for some control systems IO_OPTS W S OOS Option which enables the user to...

Page 165: ...or process STRATEGY S W The strategy field can be used to identify comprising blocks This data is not controlled or used by the block ALERT_KEY S W Identification number of the plant component This information can be used by the control computer e g to sort alarms Valid values are 1 65536 MODE_BLK S W Displays the current allowed normal mode and the target mode of the block The target mode can be ...

Page 166: ...t and output func tion blocks See chapter 8 3 IN_D1 Input value and status IN_D2 IN_D8 See IN_D1 MO_OPTS S W Options that the user can select to alter multiple out put block processing FSTATE_TIME S W The delay time in seconds Time from the detection of a condition initiating a fault state action in an output block until the actual initiation of the output action of the block output That is provid...

Page 167: ...number of device description The parameter is used by the PCS to assign the device description to the device GRANT_DEN Y W Regulates the access rights between PCS and local operator stations for some control systems HARD_ TYPES Hardware type RESTART W This parameter enables the user to carry out a new manual start The following different types of restarts are possible Restart resource Restart with...

Page 168: ...M_ TIME W S The parameter sets the time during which an alarm is repeated unless acknowledged WRITE_LOC K The parameter indicates the position of the read only switch UPDATE_EV T This parameter is used to signal to the DSCS that a parameter identified with S was overwritten provided that the PCS sup ports alarm messages BLOCK_ALM This parameter is used to signal to the PCS diagnostic mes sages dis...

Page 169: ...s the user to suppress any single or multi ple conditions that are active in this category from being trans mitted to the host through the alarm parameter 1 bit 1 masks i e inhibits the transmission of a condition 1 bit 0 unmasks i e enables transmission of a condition FD_OFF SPEC_MASK S W OOS See FD_FAIL_MASK FD_ MAINT_MAS K S W OOS See FD_FAIL_MASK FD_ CHECK_MAS K S W OOS See FD_FAIL_MASK FD_ FA...

Page 170: ...ADDRESS IP address of the device when an Ethernet connection is pres ent DGW_MODE W S DGW FF mode The device can operate in 2 modes 0x01 FDS Connect via FDS is allowed ADMs are con trolled by FDS the ADM_TB block is not operational 0x02 FF No connect via FDS is allowed ADMs are con trolled via ADM_TB blocks ADM_X D_STATUS For internal usage FB_INFO For internal usage TB_INFO For internal usage SEG...

Page 171: ... if corresponding ADM_TBs is in Out of Service mode Good NC in all other cases 3 8 x DS 66 MDI Same as channel 2 but for ADMs 9 16 11 DS 66 DI Value Summary status all ADMs encoded as fol lows XD_STATUS value Value No Error 0x00 Maintenance Required 0x01 Out of Specification commissioned mode 0x02 Excellent 0x10 Good 0x11 Out of Specification non commis sioned mode 0x12 Fail 0x20 Configuration Err...

Page 172: ... of buzzer must be set to FF channel 4 Common alarm output output source of common alarm output must be set to FF channel 5 8 Ignored 105 1x DS 66 DI MDI Status of BINARY_INPUT_1 BINARY_INPUT_8 as bits of the U8 If channel is used for MDI only OUT_1 is used 201 1x DS 66 DI Field diagnostic of resource block Channel Number Data Type Allowedfor FB Content Bit Name Description Default Mapping 0 Check...

Page 173: ...h ends of the trunk Trunk breakage between device couplers Check trunk cable and device coupler terminals Topology error installed topology does not match configured topology Check that the topology settings match the installa tion 103 Signal level of one or more devices is too low for the given topology Too many terminators Check that one terminator is installed on each end of the trunk cable but...

Page 174: ... is installed and the cable can be used for the topol ogy Not enough terminators Check if a terminator is installed on both ends of the trunk 110 Jitter of one device is Out of specification jitter is not Out of specification for the other devices Device malfunction jitter of a device is too high Replace device Not enough terminators Check if a terminator is installed on both ends of the trunk Fie...

Page 175: ...breakage between fieldbus power supply and first device coupler Check trunk fieldbus power supply terminals and first device coupler 121 Signal level of one or more devices is too high Not enough terminators Check if a terminator is installed on both ends of the trunk Trunk breakage between device couplers Check trunk cable and device coupler terminals Topology error installed topology does not ma...

Page 176: ...detected no redundancy available Segment Power Supply Module A or B failed redundant power supply module powers the seg ment Replace Segment Power Supply Module A or B 129 Both fieldbus power sup plies report failure seg ment is unpowered Trunk short circuit Check trunk If no spur short circuit protection is installed also check spurs Power supplies failed for the segment Check and replace fieldbu...

Page 177: ... Module A or B not installed Install Segment Power Supply Module A or B on the motherboard 140 Noise is Out of specifica tion for the segment Shield wiring grounding fault Check fieldbus cable for correct shielding and grounding Noise injection on the field bus Check fieldbus cable for correct shielding and grounding Check for exter nal noise sources 141 Jitter is Out of specifica tion for the seg...

Page 178: ...s Shield wiring grounding fault Check fieldbus cable for correct shielding and grounding 153 Jitter of one device MR OOS jitter of other devices OK Device malfunction jitter of a device is too high Replace device Not enough terminators Check if a terminator is installed on both ends of the trunk Fieldbus impedance fault Check if the fieldbus topol ogy is valid Check noise reduce high noise values ...

Page 179: ...commu nication fault Check host LAS master No host connected Check if the host is installed and correctly con nected to the segment 162 Additional devices active compared to commission ing Extra devices installed Remove extra devices or execute commissioning wizard again 163 Devices are missing com pared to commissioning Device coupler failed Check device couplers and device coupler terminals Devi...

Page 180: ... failed Replace fieldbus power supply module Bulk power supply failed Check bulk power supply Fieldbus power supply removed Install fieldbus power sup ply Cable breakage short cir cuit or terminal connection failure Check cabling and termi nals 173 Segment voltage is Out of specification Fieldbus power supply failed Check and replace fieldbus power supply 174 Segment voltage is too low Fieldbus po...

Page 181: ... Check all terminals for cor rect connection Diagnostic device is wrongly or not connected to the segment Check wiring connection to the segment 185 Segment voltage is Out of specification Power supply module defect Voltage is OOS Replace power supply module 188 Signal level is is too high only host is active and Seg ment is powered Trunk breakage between fieldbus power supply and first device cou...

Page 182: ...ment Check and replace fieldbus power supplies 203 No fieldbus power supply installed No power supply module installed Install power supply mod ule for this segment 204 Segment Power Supply Module A or B is different compared to commission ing Fieldbus power supply replaced with incompatible model Install correct fieldbus power supply 205 Segment Power Supply Module A or B is missing Segment Power...

Page 183: ...th the field bus oscilloscope The device showing high noise values is not necessarily the one injecting the noise 217 Jitter is MR OOS for the segment Fieldbus impedance fault Check if the fieldbus topol ogy is valid Check noise reduce high noise values Not enough terminators Check if a terminator is installed on both ends of the trunk 218 Jitter of one device is OOS MR jitter of other devices is ...

Page 184: ...ional devices active compared to commission ing Extra devices installed Remove extra devices or execute commissioning wizard again 234 Devices are missing com pared to commissioning Device coupler failed Check device couplers and device coupler terminals Device intentionally removed from segment Execute commissioning wizard again 235 Status of the Bulk Power Supply Primary or Sec ondary Voltage is...

Page 185: ...t not con stantly active during recording Defective device device removed or added com munication failure Check report for affected devices 247 One or more devices were detected but were not con stantly active during recording Defective device device removed or added com munication failure Check report for affected devices 248 One or more devices were detected but were not con stantly active durin...

Page 186: ...her than high limit Check and correct signal level limits for the config ured devices 261 Segment is disabled The diagnostic function for this segment is disabled Check if this segment is unused or whether the diagnostic is supposed to be enabled 263 Diagnostic gateway is in FDS mode ADMs are not handled The diagnostic gateway can be used in FF or in FDS mode You are cur rently accessing the diag ...

Page 187: ... device coupler LED should blink two times Check the device coupler manual for details 268 A device coupler Mainte nance required alarm is detected A diagnostic value exceeds defined value The device coupler LED should blink one time Check device coupler manual for details 269 A device coupler Out of specification alarm is detected for one device An ELS or a surge protec tor sends an alarm Device ...

Page 188: ...A Surge protector con nected to the trunk is send ing an alarm A surge protector con nected to the trunk detected its end of life Check LEDs of the trunk surge protectors and replace the surge protec tors reporting end of life 274 A Surge protector con nected to the trunk is send ing an alarm A surge protector con nected to the trunk detected its end of life Check LEDs of the trunk surge protector...

Page 189: ... device coupler LED should blink two times Check the device coupler manual for details 279 Maintenance required alarm of a device coupler detected A diagnostic value exceeds defined value The device coupler LED should blink one time Check device coupler manual for details 280 Out of specification alarm of a device coupler detected for one device An ELS or a surge protec tor sends an alarm Device c...

Page 190: ...es are active Assign a permanent address to the device 286 One or more device tags or Device IDs are different to the given topology One or more device tags or Device IDs documented in PC software differ from cur rently active devices Check and correct device tags 287 One or more device tags or Device IDs are different compared to commission ing One or more device tags or Device IDs recordedduring...

Page 191: ...vice is too low for the given topology signal level of others OK Device malfunction Signal level is too low Replace device Too many terminators Check that one terminator is installed on each end of the trunk cable but no more than these two in total 294 Signal level of one or more devices is too low for the given topology Too many terminators Check that one terminator is installed on each end of t...

Page 192: ...too low Fieldbus power supply overload Check if there is any con nection between fieldbus and fieldbus or remove devices Fieldbus power supply failed Check and replace fieldbus power supply Fieldbus power supply replaced with incompatible model Install correct fieldbus power supply Terminal failure corrosion Check if the resistance of any terminal is too high Device coupler failed Check device cou...

Page 193: ...Devices are missing com pared to commissioning Devices detected during commissioning are not active Solve other reported errors first and check segment again 306 Devices are missing com pared to commissioning Devices detected during commissioning are not active Solve other reported errors first and check segment again 307 Segment voltage is too high for the given topology Wrong fieldbus power sup ...

Page 194: ...iven topology Not enough terminators Check if a terminator is installed on both ends of the trunk 317 Jitter is Good and the sig nal level of devices is too high for the given topology Not enough terminators Check if a terminator is installed on both ends of the trunk 318 Jitter is Good and the sig nal level of devices is too high for the given topology Not enough terminators Check if a terminator...

Page 195: ... more parameters of the block do not meet their constraints Check the expert system mes sages of all 4 segments They contain information on the error cause Block error Other Status of any ADM segment is not Excellent Good or No Error See XD_STATUS parameter Check the affected segment diag nostics expert system Phenomenon Cause Action Block error Configu ration error One or more parameters of the b...

Page 196: ...enance or Out of Specification alarm is activated This alarm stops only if the measured value falls below the alarm value including the hysteresis range or if someone resets the alarm manually Figure 8 4 Hysteresis and alarm status The Maintenance Required and Out of Specification limits for the I O functionality of the KT MB GT2AD FF IO also generate a configurable hysteresis If the FDS OPC integ...

Page 197: ...d All other field devices are ignored Figure 8 5 PROFIBUS address filter active checkbox 8 10 Online and Offline Data Sets Each DTM provides 2 different types of user interfaces Online data set Offline data set An online interface shows the current values stored in the device An offline interface shows the values currently stored in the dataset of the DTM inside the FDT project If an ADM is replac...

Page 198: ...agnostic gateway if it is locked from an FDS Locate the device The device flashes all LEDs of the diagnostic gateway Check the firmware revision and the MAC ID Update the firmware of the diagnostic gateway Subnet Scan The subnet scan window shows a list of all diagnostic gateways in the same TCP IP subnet and the status of their connected ADMs The IP address of the listed diagnostic gateway is a l...

Page 199: ...that enables different software packages to access data from process control devices OPC DA and OPC AE server are installed together with the diagnos tic manager by default This OPC server communicates with the FDS and provides data for access from several OPC clients The name space of the OPC DA server is structured as follows ...

Page 200: ...iagnostic module and the appro priate segment Action Instructions for troubleshooting Cause Cause of fault MessageID Unique ID of failure message see chapter 8 12 2 State Describes the current status of the node by the following values 0 No Error 1 Maintenance Required 2 Out of Specification 3 Hardware Error 4 Communication Error StateString String of the corresponding state SummarizedState Provid...

Page 201: ...e is connected via the FDS to a Pepperl Fuchs fieldbus gate way that also processes alarms This is an invalid operating state GOOD None of the above applies SummarizedState Priority Meaning HIGH BAD Comm_FAILURE BAD NON_SPECIFIC UNCERTAIN NON_SPECIFIC LOW GOOD IGNORED BAD OUT_OF_SERVICE Name Meaning Source of the message Chain of tags separated by dots FDS PORT HD2 DM A SEGMENT Type CONDITION_BASE...

Page 202: ... specification 2006 901 Bulk power supply exceeds specified lim its or wrong mother board used 2007 901 Physical layer exceeds limits of the fieldbus specification Hardware error 3000 301 ADM internal HW error Communication error 4001 351 ADM did not answer 4002 351 Port could not be opened 4003 351 SK3 existing Pending Pending Segment disabled 9000 251 Alarm Status Message ID Severity Message Val...

Page 203: ...Pepperl Fuchs Quality Download our latest policy here www pepperl fuchs com quality www pepperl fuchs com Pepperl Fuchs Subject to modifications Printed in Germany DOCT 0919M ...

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