background image

 

ULTRATEMP

®  

Heat Pump Installation and User’s Guide

1

 

UltraTemp

®

 Heat Pump Overview

Your Pentair heat pump will provide you with years of 
heated pool enjoyment. Heat pumps operate by taking 
heat from the surrounding air and transferring it into the 
water. The warmer the air and the more humidity in the 
air, the more latent heat is available for heating your 
pool. With a properly sized heat pump for your pool, the 
heat pump should raise your pool on average 1° F. per 
hour depending on air temperature, humidity, and water 
temperature. The ideal or rated condition for the heat 
pump is 80° F air temperature, 80% relative humidity, and 
80° F water temperature. As conditions decrease from
80/80/80, the heat pump performance will decrease 
slightly. 
Heat Pumps are best utilized to maintain a set water 
temperature; they are not intended to provide instant or 
fast heating. It is not reasonable to expect a heat pump to 
perform like a gas heater which has a much higher BTU 
output and faster response. Additionally, gas heaters are 
not dependent on environmental conditions. Swimming 
pool heat pumps are very similar to home heating and 
air conditioning heat pumps and therefore should be 
treated similarly.
Proper operation and use of the heat pump is to set it at 
your desired temperature and leave it. Your heat pump 
will turn on and off automatically to maintain your desired 
temperature much like your home HVAC unit. To take 
advantage of the sun’s energy, operate your heat pump 
during the heat of the day.
Your heat pump will still operate when the temperature 
drops at night, but the output will be decreased. It is 
acceptable to shut the heat pump off and not use it for 
extended periods of time. When you have a need to heat 
your pool, please plan accordingly since it may take the 
heat pump days to heat your pool back to your desired 
temperature, depending on your pool temperature and 
environmental conditions.

General Installation Information

1.  Installation and service must be performed by 

a qualified installer or service agency, and must 
conform to all national, state, and local codes.

2.  Heat pumps get electrical power from an 

external source and provide a dual electronic 
thermostat control system for pool/spa 
combinations or preheat convenience. 

3.  This heat pump is specifically designed for heating 

fresh water swimming pools and spas. Do not use 
it as a general service heater. Consult your dealer 
for the appropriate Pentair products for these     
applications.

• 

Dual digital thermostats offer precise temperature 
control to maintain the desired separate water 
temperatures in pool/spa combinations without 
overheating or wasting energy.

• 

Long-life corrosion resistant composite plastic 
cabinet stands up to severe climates and pool 
chemicals.

• 

100% pure titanium heat exchanger assures 
corrosion-free performance for extra long life.

• 

Self-diagnostic control panel monitors and        
troubleshoots heat pump operations to ensure 
safe, dependable operation.

• 

Autoset (time clock over-ride) feature monitors 
water temperature and turns the water circulation 
pump on and off as needed to maintain desired 
pool temperatures.

• 

Automatic defrost feature senses refrigerant     
temperature and prevents the heat pump from 
freezing, allowing the heat pump to operate at   
even lower temperatures.

• 

Compatible with all automated control packages. 
RS485 communication compatible with 
IntelliTouch

®

 and EasyTouch

®

 Control Systems.

• 

Thermostatic expansion valve (TXV) controls 
refrigerant flow for optimum efficiency and BTU 
output over a wider operating range.

• 

Elevated base pan for positive drainage of         
condensation.

• 

2-inch plumbing connections for easy installation.

• 

Separate isolated electrical compartment prevents 
internal corrosion, extends heater life.

• 

Highest efficiency available, meets or exceeds 
existing codes and standards.

• 

Adjustable timer allows to set the heat pump to 
run for a predetermined time. Incremental by 10 
minutes to a maximum of 99 hours.

 BEFORE INSTALLING THE HEAT PUMP

Heat Pump Installation Requirements 

Correct installation is required to assure safe operation. 
The requirements for Pentair heat pumps include 
the following: 

•  Dimensions for critical connections.
•  Field assembly (if required). 
•  Appropriate site location and clearances (pages 2-3).
•  Proper electrical wiring (pages 8-11).
•  Adequate water flow (page 6).

This manual provides the information needed to 
meet these requirements. Review all application and 
installation procedures completely before continuing 
the installation

.

General Features

Summary of Contents for ULTRATEMP

Page 1: ...INSTALLATION AND USER S GUIDE HEAT PUMP IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS ULTRATEMP...

Page 2: ...ecting to an Automation System Remote Operation Relay Remote Controls Connecting to IntelliTouch or EasyTouch via Heat Pump Spade Terminals Connecting to IntelliTouch or EasyTouch via RS 485 Connector...

Page 3: ...8 C is considered safe for a healthy adult Special caution is suggested for young children Prolonged immersion in hot water can induce hyperthermia 2 Drinking of alcoholic beverages before or during s...

Page 4: ...ISH ESPANOL SOFTWARE VERSION REV ____ PUMP START TIME TIME 1 4 HRS INTELL ADDRESS ADDRESS 1 16 TEMPERATURE SCALE FAHRENHEIT CELSIUS PRESS POOL SPA TO EXIT SETUP WP HP LP PL SP 1 1 1 0 0 FAN COMP PMP R...

Page 5: ...rce and provide a dual electronic thermostat control system for pool spa combinations or preheat convenience 3 This heat pump is specifically designed for heating fresh water swimming pools and spas D...

Page 6: ...a roof into the unit Sharp sloping roofs without gutters will allow massive amounts of rain water mixed with debris from the roof to be forced through the unit A gutter or down spout may be needed to...

Page 7: ...water 4 Install heat pump a minimum of 6 in 153 mm from the wall of the house Anchor Clamp Installation Installation of the anchor clamps is recommended in all installations Installation of the ancho...

Page 8: ...t below the pool water surface See instructions for pressure switch adjustment on the next page If the heat pump is installed outside of this range an external pressure switch may need to be installed...

Page 9: ...clean before making any pressure switch adjustment A dirty filter will restrict the water flow and the pressure switch cannot be adjusted properly To adjust the pressure switch The following adjustme...

Page 10: ...switch is located in the water plumbing in the lower right corner of the heat pump 5 Slowly rotate the adjustment wheel on the water pressure switch in a counterclockwise direction until the LOW WATE...

Page 11: ...um 24 610 mm 153 mm 12 305 mm 4 610 mm min earance for ervice access 153 mm 6 6 Multiple Unit Installation Extend 12 305 mm past end heater inlet for hydraulic balancing Extend 12 305 mm past end heat...

Page 12: ...the power to the circuit for the heat pump is turned off 1 Remove the front left panel of the heat pump cabinet you do not need to remove the torque head screw at the top left corner 2 Remove the ser...

Page 13: ...N P U M P COM SPA POOL INPUT SWITCHES J9 WTR TEMP J4 DEF TEMP J5 3 WIRE REMOTE TERM PWR J7 RS 485 J8 INTELLITOUCH CONNECTION BLACK OUTPUTS J3 BLACK WHITE PURPLE BLACK BLACK Capacitor COMPR FAN FAN HER...

Page 14: ...ion Device GRAY ORANGE BLACK RED YELLOW GREEN YELLOW BLUE RED GRAY T H E R M 1 T H E R M 2 GREEN C Note If red LED is on swap any two phases Label P N 474022 Rev B Compressor R C S 24 VAC C O M P R E...

Page 15: ...3 WIRE REMOTE TERM PWR J7 J8 CONNECTION BLACK OUTPUTS J3 BLACK PURPLE BLACK BLACK Transformer 415V 24 VAC COM Compressor Contactor Fan Relay BLACK WHITE BLACK BLUE BLUE WHITE PURPLE ORANGE BLACK YELL...

Page 16: ...ipment to the heat pump perform the following steps 1 Turnoffthepowertoboththeremotepool spacontrol system and the heat pump 2 Remove the front left panel of the heat pump cabinet you do not need to r...

Page 17: ...nections 2 Unlatch the front door spring latches and open the front door of the IntelliTouch or EasyTouch Load Center 3 Loosen the two retaining screws from the top of the control panel and lower the...

Page 18: ...a the optional four wire cable P N 520199 To connect the heat pump board cable to the IntelliTouch or EasyTouch load center 1 Unlatch the IntelliTouch or EasyTouch load center front door spring latche...

Page 19: ...Pin Configuration for the Heat Pump Control Board to IntelliTouch Control System 1 Heat Pump Control Board Connect pin 2 green to IntelliTouch screw terminal pin 2 green 2 Heat Pump Control Board Conn...

Page 20: ...WN arrows 4 UP and DOWN Arrow buttons The UP and DOWN arrows will raise or lower the temperature set point if pressed while the run screen is displayed They are also used to scroll through the various...

Page 21: ...evision Displays the software revision level loaded on the control board 3 Pump Start Time This displays the period at which the heat pump will close the AutoSet contactor to start the filter pump Adj...

Page 22: ...l become active TEMPERATURE SCALE FAHRENHEIT CELSIUS TEMP OFFSET OFFSET 2 TO 2 Defrost Cycle The UltraTemp Heat Pump may enter a defrost cycle if air temperatures are around 50 F 10 C The defrost cycl...

Page 23: ...ch allows the heat pump to heat or cool the water as necessary 6 Time Delay Screen If the heat pump is waiting on any restart pump start or sensing water temperature delays this screen shows how much...

Page 24: ...During the selected time frame the green LED indicator is on and the heat pump functions in the normal mode of operation When the green led indicator turns off the heat pump turns off when time expire...

Page 25: ...OWN arrows to toggle between the ON and OFF options AutoSet Enable this feature any time the filter pump is off The AutoSet feature periodically energizes a contactor which can be connected to the pum...

Page 26: ...s a protection feature for the heat pump s compressor This extends the life of the compressor s by not allowing it to cycle on and off i e adjusting set point up and down around actual temperature Cou...

Page 27: ...mp has been winterized perform the following steps when starting the system in the Spring 1 Uncovertheheatpumpandinspectthetopandsides for any debris or structural problems 2 Connect the water inlet a...

Page 28: ...while in operation The heat pump base is designed to allow the condensation to exit through the bottom drain port when the unit is running The condensation will increase as the outdoor air humidity l...

Page 29: ...6 7 6 8 6 4 5 1 4 4 32 2 34 87 3 90 6 2 5 4 4 19 NA NA 4 9 4 1 4 2 5 3 6 6 5 9 140 140 H C 208 230 3 60 208 230 1 60 43 43 50 50 70 70 32 3 35 32 3 35 185 11 196 185 11 196 50 NA NA 50 NA NA 140 000 1...

Page 30: ...UltraTemp 140 352 168 12 UltraTemp 140 325 98 3 UltraTemp 140 H C 377 170 10 UltraTemp 140 H C 327 100 3 UltraTemp 120C 354 150 12 UltraTemp 120C 318 89 4 UltraTemp 140C 365 168 13 UltraTemp 140C 320...

Page 31: ...ature sensor circuit is shorted Bad Thermistor or bad control board Use the 10k ohm resistance test to verify thermistor If shows shorted replace thermistor If good replace control board SUCTION TH OP...

Page 32: ...n entire filtering system and or replace filter element Inspect clean pump impeller Adjust all plumbing valves Repair suction air leaks grease pump lid O ring Replace filter Wrong filter pump pipe siz...

Page 33: ...ure switch Check Alarm Status on Control Board for LOW REFRIG Alarm The outside air temperature too low and Defrost feature is NOT enable Malfunctioning Defrost Thermistor Make sure heater is installe...

Page 34: ...ufficient water flow system overcharged See Possible Cause column for TXV stuck closed Insuf ficient water flow and Unit overcharged Low current with high superheat Unit undercharged Find source of re...

Page 35: ...40 32 13 3 26 6 29 30 12 31 33 34 28 5 15 14 43 11 44 7 10 35 36 9 8 38 39 24 25 25 25 2 41 42 4 27 37 1 B DETAIL B Single Phase DETAIL B Three Phase 19 20 21 22 18 16 17 23 SEE DETAIL B 19 18 17 21...

Page 36: ...17 18 6 ITEM PART NO DESCRIPTION 470159 Screw 10 x 75 Pan Head Phillips Almond 470198 Screw 10 x 75 Pan Head Phillips Black Head 470161 Screw 10 x 1 Button Head Torx Almond Head 474197 Screw 10 x 1 Bu...

Page 37: ...nless expressly noted names and brands of third parties that may be used in this document are not used to indicate an affiliation or endorsement between the owners of these names and brands and Pentai...

Reviews: