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ULTRATEMP

®  

Heat Pump Installation and User’s Guide

29

 

Problem or Symptoms

Possible Cause

Corrective Action

Unable to turn Heat Pump ON. Display is 
Blank. Unit will NOT start.  

Control failure. No power supply to heater. 
Tripped breaker or blown fuse. Faulty        
Transformer. Incorrect Wiring.

Reset breaker. Replace fuse. Call dealer or factory for advice 
before attempting to replace parts. Replace Transformer. 
Check wiring. 

Unit power is ON, green light ON, and Set 
Temperature is above Actual. Unit will NOT 
start to heat or cool. No Alarms.

Remote feature enabled, but no controlling 
device hook-up. Control failure.
Heat pump not turned on.  

Check to see if the Remote feature on the Control Board is 
enable. Disable if needed. See Section 3 for more information 
on disabling Remote function. Call dealer or factory for advice 
before attempting to replace parts. Replace Control Board. 

Unit power is ON, green light ON, and Set 
Temperature is above Actual. Unit will NOT 
start to heat. No Alarms.

Heat Pump pool/spa selection mode incorrect. 
The thermostat is malfunctioning. Control Board 
Failure.

Check to see if heat pump is in correct active pool/spa mode 
by pressing the pool/spa button. If active mode is spa, but 
trying to heat/cool pool press pool/spa button again to change 
the active mode to pool. If active mode is Pool, but want spa 
heat change active mode to spa. Call dealer or factory for 
advice before attempting to replace parts. Replace thermostat. 
Replace Control Board.

Unit power is ON, green light ON, and Set 
Temperature is above Actual. Unit cycles 
on and off, i.e. Compressor cuts on briefly 
and then off after Five minute delay before 
set point is reached. 

Faulty Compressor. Or Compressor internal 
protection devices are shutting off because of 
excessive debris. Faulty Compressor contactor.  
Incorrect wiring. Control Board Failure. Internal 
bypass valve damaged or clogged with debris. 
Heat exchanger clogged with debris. Suction 
leak allowing air into the water flow. Unit is 
plumbed backwards. 

Clean entire filtering system and or replace filter element. 
Inspect & clean pump impeller. Adjust all plumbing valves.      
Repair suction air leaks, grease pump lid O-ring. Replace filter. 
Wrong filter pump pipe size. Automatic pool vacuum causing 
restriction. Call your dealer or factory for advice if corrective 
action does not solve the problem. Possible Compressor’s 
internal relief valve or overload protection device is faulty. Call 
dealer or factory for advice before attempting to replace parts. 
Replace Compressor.

Unit is forming ICE or Frost on the outer 
air coil, usually at the bottom. 

Discharge air flow is restricted. Discharge air is 
accumulating and being drawn back through the 
outer air coil. The fan is obstructed, low air flow. 
Sprinklers spraying on the outer air coil during 
cooler temperatures. Outer air coil clogged with 
debris. Plants too close to heater, blocking dis-
charge air flow. Low refrigerant pressure caused 
by a Refrigerant leak. Possible malfunctioning 
of the internal low refrigerant pressure switch. 
Check Alarm Status on Control Board for LOW 
REFRIG Alarm.

The outside air temperature too low and Defrost feature is 
NOT enable. Malfunctioning Defrost Thermistor. Make sure 
heater is installed with the required placement clearances for 
air flow and roof clearance. Do NOT install indoors. Make sure 
that your sprinklers do NOT spray on the heater in any way 
what so ever. If ice forms on the outer coil, shut the heater off 
and allow ice to thaw. You may use water at low pressure to 
thaw ice build up on the outer coil, shut the heater off when 
doing so. Call your dealer or factory for advice corrective     
action does not solve the problem.

Unit power is ON, and Set Temperature 
is above Actual. Fan is NOT Turning. No 
Alarms. 

Faulty Fan Relay. Faulty Capacitor. Faulty Fan 
Motor. Control Board Failure. Incorrect wiring.

Call dealer for advice before attempting to replace parts. 
Replace Fan relay. Replace Capacitor, Replace Fan motor. 
Replace Control Board. 

Fan is turning, no cool air discharge out of 
top of heater. Unit ON, and Set Tem-
perature is above Actual, but Unit is not 
heating. No Alarms.

Heat Pump is in the five minute safety delay and 
Compressor has not started. Faulty Compres-
sor. Faulty Capacitor. Compressor contactor 
is stuck open. Control Board failure. Incorrect 
wiring.

Call dealer or factory for advice before attempting to replace 
parts. Replace Capacitor. Replace Control board. Replace 
Contactor. Replace Compressor. 

“Spa will not heat to maximum 
temperature of 104° F. 
Thermostat is turned all the way up. 
   OR 
Spa is heating very slowly.”

Low or restricted water flow through heater. 
Dirty or worn filters or clogged lint traps. 
Clogged filter pump impeller. Improper plumbing 
valve settings. Suction leak allowing air into the 
water flow. Low water flow when switched to 
spa mode or the control is not in spa mode. Unit 
is plumbed backwards. Heat exchanger clogged 
with debris. Internal bypass valve damaged or 
clogged with debris. Your spa thermometer is 
not reading the correct temperature. Air blower 
is running. Venturi air inlets are open. It is very 
cold outside. Spa pump is not running.

Clean entire filtering system and or replace filter element. 
Inspect & clean pump impeller. Adjust all plumbing valves. 
Repair suction air leaks, grease pump lid O-ring. Shut off air 
blower and or Venturi inlets that allow air turbulence in the 
spa. Use a cover while heating the spa. Outside air temp. too 
cold. Set spa pump timer for longer time. Call your dealer for 
advice. Call the factory for advice.

“Pool is heating very slowly. 
Pool is not getting up to temperature.”

“Low or restricted water flow through heater. 
Dirty or worn filters or clogged lint traps. 
Clogged filter pump impeller. Improper plumbing 
valve settings. Suction leak allowing air into the 
water flow. It is cold outside. Pool pump timer 
is not set for a long enough running period. 
Pool is not covered. High wind speed over pool. 
Shaded pool area.”

Clean entire filtering system and or replace filter element. 
Inspect & clean pump impeller. Adjust all plumbing valves. 
Repair suction  air leaks, grease pump lid O-ring. Use a pool 
cover. Place a wind break around pool. Set pool pump timer 
longer. Call your dealer for advice. Call the factory for advice.

Summary of Contents for ULTRATEMP

Page 1: ...INSTALLATION AND USER S GUIDE HEAT PUMP IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS ULTRATEMP...

Page 2: ...ecting to an Automation System Remote Operation Relay Remote Controls Connecting to IntelliTouch or EasyTouch via Heat Pump Spade Terminals Connecting to IntelliTouch or EasyTouch via RS 485 Connector...

Page 3: ...8 C is considered safe for a healthy adult Special caution is suggested for young children Prolonged immersion in hot water can induce hyperthermia 2 Drinking of alcoholic beverages before or during s...

Page 4: ...ISH ESPANOL SOFTWARE VERSION REV ____ PUMP START TIME TIME 1 4 HRS INTELL ADDRESS ADDRESS 1 16 TEMPERATURE SCALE FAHRENHEIT CELSIUS PRESS POOL SPA TO EXIT SETUP WP HP LP PL SP 1 1 1 0 0 FAN COMP PMP R...

Page 5: ...rce and provide a dual electronic thermostat control system for pool spa combinations or preheat convenience 3 This heat pump is specifically designed for heating fresh water swimming pools and spas D...

Page 6: ...a roof into the unit Sharp sloping roofs without gutters will allow massive amounts of rain water mixed with debris from the roof to be forced through the unit A gutter or down spout may be needed to...

Page 7: ...water 4 Install heat pump a minimum of 6 in 153 mm from the wall of the house Anchor Clamp Installation Installation of the anchor clamps is recommended in all installations Installation of the ancho...

Page 8: ...t below the pool water surface See instructions for pressure switch adjustment on the next page If the heat pump is installed outside of this range an external pressure switch may need to be installed...

Page 9: ...clean before making any pressure switch adjustment A dirty filter will restrict the water flow and the pressure switch cannot be adjusted properly To adjust the pressure switch The following adjustme...

Page 10: ...switch is located in the water plumbing in the lower right corner of the heat pump 5 Slowly rotate the adjustment wheel on the water pressure switch in a counterclockwise direction until the LOW WATE...

Page 11: ...um 24 610 mm 153 mm 12 305 mm 4 610 mm min earance for ervice access 153 mm 6 6 Multiple Unit Installation Extend 12 305 mm past end heater inlet for hydraulic balancing Extend 12 305 mm past end heat...

Page 12: ...the power to the circuit for the heat pump is turned off 1 Remove the front left panel of the heat pump cabinet you do not need to remove the torque head screw at the top left corner 2 Remove the ser...

Page 13: ...N P U M P COM SPA POOL INPUT SWITCHES J9 WTR TEMP J4 DEF TEMP J5 3 WIRE REMOTE TERM PWR J7 RS 485 J8 INTELLITOUCH CONNECTION BLACK OUTPUTS J3 BLACK WHITE PURPLE BLACK BLACK Capacitor COMPR FAN FAN HER...

Page 14: ...ion Device GRAY ORANGE BLACK RED YELLOW GREEN YELLOW BLUE RED GRAY T H E R M 1 T H E R M 2 GREEN C Note If red LED is on swap any two phases Label P N 474022 Rev B Compressor R C S 24 VAC C O M P R E...

Page 15: ...3 WIRE REMOTE TERM PWR J7 J8 CONNECTION BLACK OUTPUTS J3 BLACK PURPLE BLACK BLACK Transformer 415V 24 VAC COM Compressor Contactor Fan Relay BLACK WHITE BLACK BLUE BLUE WHITE PURPLE ORANGE BLACK YELL...

Page 16: ...ipment to the heat pump perform the following steps 1 Turnoffthepowertoboththeremotepool spacontrol system and the heat pump 2 Remove the front left panel of the heat pump cabinet you do not need to r...

Page 17: ...nections 2 Unlatch the front door spring latches and open the front door of the IntelliTouch or EasyTouch Load Center 3 Loosen the two retaining screws from the top of the control panel and lower the...

Page 18: ...a the optional four wire cable P N 520199 To connect the heat pump board cable to the IntelliTouch or EasyTouch load center 1 Unlatch the IntelliTouch or EasyTouch load center front door spring latche...

Page 19: ...Pin Configuration for the Heat Pump Control Board to IntelliTouch Control System 1 Heat Pump Control Board Connect pin 2 green to IntelliTouch screw terminal pin 2 green 2 Heat Pump Control Board Conn...

Page 20: ...WN arrows 4 UP and DOWN Arrow buttons The UP and DOWN arrows will raise or lower the temperature set point if pressed while the run screen is displayed They are also used to scroll through the various...

Page 21: ...evision Displays the software revision level loaded on the control board 3 Pump Start Time This displays the period at which the heat pump will close the AutoSet contactor to start the filter pump Adj...

Page 22: ...l become active TEMPERATURE SCALE FAHRENHEIT CELSIUS TEMP OFFSET OFFSET 2 TO 2 Defrost Cycle The UltraTemp Heat Pump may enter a defrost cycle if air temperatures are around 50 F 10 C The defrost cycl...

Page 23: ...ch allows the heat pump to heat or cool the water as necessary 6 Time Delay Screen If the heat pump is waiting on any restart pump start or sensing water temperature delays this screen shows how much...

Page 24: ...During the selected time frame the green LED indicator is on and the heat pump functions in the normal mode of operation When the green led indicator turns off the heat pump turns off when time expire...

Page 25: ...OWN arrows to toggle between the ON and OFF options AutoSet Enable this feature any time the filter pump is off The AutoSet feature periodically energizes a contactor which can be connected to the pum...

Page 26: ...s a protection feature for the heat pump s compressor This extends the life of the compressor s by not allowing it to cycle on and off i e adjusting set point up and down around actual temperature Cou...

Page 27: ...mp has been winterized perform the following steps when starting the system in the Spring 1 Uncovertheheatpumpandinspectthetopandsides for any debris or structural problems 2 Connect the water inlet a...

Page 28: ...while in operation The heat pump base is designed to allow the condensation to exit through the bottom drain port when the unit is running The condensation will increase as the outdoor air humidity l...

Page 29: ...6 7 6 8 6 4 5 1 4 4 32 2 34 87 3 90 6 2 5 4 4 19 NA NA 4 9 4 1 4 2 5 3 6 6 5 9 140 140 H C 208 230 3 60 208 230 1 60 43 43 50 50 70 70 32 3 35 32 3 35 185 11 196 185 11 196 50 NA NA 50 NA NA 140 000 1...

Page 30: ...UltraTemp 140 352 168 12 UltraTemp 140 325 98 3 UltraTemp 140 H C 377 170 10 UltraTemp 140 H C 327 100 3 UltraTemp 120C 354 150 12 UltraTemp 120C 318 89 4 UltraTemp 140C 365 168 13 UltraTemp 140C 320...

Page 31: ...ature sensor circuit is shorted Bad Thermistor or bad control board Use the 10k ohm resistance test to verify thermistor If shows shorted replace thermistor If good replace control board SUCTION TH OP...

Page 32: ...n entire filtering system and or replace filter element Inspect clean pump impeller Adjust all plumbing valves Repair suction air leaks grease pump lid O ring Replace filter Wrong filter pump pipe siz...

Page 33: ...ure switch Check Alarm Status on Control Board for LOW REFRIG Alarm The outside air temperature too low and Defrost feature is NOT enable Malfunctioning Defrost Thermistor Make sure heater is installe...

Page 34: ...ufficient water flow system overcharged See Possible Cause column for TXV stuck closed Insuf ficient water flow and Unit overcharged Low current with high superheat Unit undercharged Find source of re...

Page 35: ...40 32 13 3 26 6 29 30 12 31 33 34 28 5 15 14 43 11 44 7 10 35 36 9 8 38 39 24 25 25 25 2 41 42 4 27 37 1 B DETAIL B Single Phase DETAIL B Three Phase 19 20 21 22 18 16 17 23 SEE DETAIL B 19 18 17 21...

Page 36: ...17 18 6 ITEM PART NO DESCRIPTION 470159 Screw 10 x 75 Pan Head Phillips Almond 470198 Screw 10 x 75 Pan Head Phillips Black Head 470161 Screw 10 x 1 Button Head Torx Almond Head 474197 Screw 10 x 1 Bu...

Page 37: ...nless expressly noted names and brands of third parties that may be used in this document are not used to indicate an affiliation or endorsement between the owners of these names and brands and Pentai...

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