Pegasolift PL13, Maintenance & User'S Manual

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B 71
70
Test the brakes and adjust if necessary.
Maintenance interval
BRAKES
Check magnetic brake air gap, adjust if necessary.
ELECTRICAL SYSTEM
Test the warning and safety devices in accordance with operating
instructions.
Test the cables and motors attachments.
Test the instruments, displays and control switches.
Check micro switchs setting.
Check contactors and relays.
Check the fuse ratings.
Check the hydraulic motor carbon brush wear, replace if
necessary.
Make sure wire connections are secure and check for damage.
POWER SUPPLY
Visually inspect battery and battery elements.
Check battery cable connections are secure, grease terminals if
necessary.
Check acid density, acid level and battery voltage.
Check the battery connector for damage, test it and make sure it is
secure.
TRAVEL
Check the transmission for noise and leakage.
Replace the transmission lubrificant if service life exceeded
(10,000 hours)
Check the wheel suspension and attachment.
Check the wheels for wear and damage.
CHASSIS SUPERSTRUCTURE
Check labels are present and complete.
Check the insulation of the components box
HYDRAULIC OPERATION
Test the "hydraulic function" controls and make sure the labels are
present and complete.
Check cylinders and piston rods for damage and leaks, and make
sure they are secure.
Check that hydraulic hoses and pipes lines and their connections are
secure,check for leaks and damages.
350 hours
350 hours
350 hours
350 hours
350 hours
350 hours
1000 hours
1000 hours
1000 hours
1000 hours
1000 hours
350 hours
350 hours
1000 hours
1000 hours
100 hours
2000 hours
100 hours
100 hours
1000 hours
1000 hours
350 hours
350 hours
350 hours
350 hours
350 hours
Maintenance interval
Maintenance interval
Maintenance interval
Maintenance interval
Maintenance interval
Check the traction motor carbon brush wear, replace if necessary.
*
**
*
*
*
*
*
*
*
*
*
Test the hydraulic system.
Check the wear of forks and of the grippinng of the load
MAINTENANCE AND INSPECTION PLANNING CHECKLIST
*
Check the chassis and screw connections for damage.
100 hours
*
71
Maintenance interval
HYDRAULIC OPERATION
Check hydraulic oil level and top up if necessary.
Replace the hydraulic oil after 2000 service hours .
PERFORMANCE LEVELS
STEERING
Carry out a test run with rated load.
General lubricate
Lubricate the truck
Check the steering head bearings, steering play.
Check that the tiller return in right position.
1000 hours
2000 hours
100 hours
100 hours
100 hours
100 hours
Maintenance interval
Maintenance interval
Test the hydraulic system.
350 hours
Thorough and expert servicing is one of the most important requirements for the safe
operation of the industrial truck.
Failure to perform regular servicing can lead to truck failure and poses a potential hazard
to personnel and equipment.
The application conditions of an industrial truck have a considerable impact on the wear
of the service components.
We recommend that a PEGASO customer service adviser carries out an application
analysis on site to work out specific service intervals to prevent damage due to wear.
The service intervals stated are based on single shift operation, of 8 working hours,
under normal operating conditions. They must be reduced accordingly if the truck is to be
used in conditions of extreme dust, temperature fluctuations or multiple shifts.
During the run-in period – after approx. 100 service hours – the owner must check the
wheel nuts / bolts and re-tighten if necessary.
ATTENTION: All the check with an maintenance interval between 1000 and 2000
working hours must to be made at the least one time at year.
*
*
*
The warranty time for the traction motor wheel is one year.
If the pallet stacker works in grave condition the maintenance interval marked with the
“ * ” symbol must to be made at the least one time at month.
MAINTENANCE AND INSPECTION PLANNING CHECKLIST