background image

Scanner Installation

Installing the Scanner

2-6

Installation Guide for the OpScan iNSIGHT 70 Scanner

Dedicated Ground

A dedicated isolated/insulated ground for the OpScan 

i

NSIGHT 70 system must 

be provided. If possible, route a dedicated ground conductor between the main 

power panel and the OpScan 

i

NSIGHT 70 system branch circuit (with the 

dedicated feeder). If a dedicated ground conductor is not feasible, then another 

code-approved method must be used. (The isolated ground conductor is noted in 

the National Electrical Code, Section 250-74, Exception 4.) Use of an isolated 

ground rod or grounding to a water pipe is not acceptable.

An isolated/insulated ground conductor, equal to or larger in size than the 

heaviest gauge AC feeder conductor in the circuit, should be bonded to the 

ground bus in the building main power panel. Route it with the circuit conductors 

in the wiring conduit. Pass this ground through any intermediate panel boards 

without connection to the panel board grounding terminal bars. The National 

Electric Code, cited above, allows for the installation at the intermediate panel 

board of an isolated ground bus, constructed from a terminal block kit, for the 

interconnection of the isolated ground conductor.

This isolated/insulated ground conductor runs as a single, uninterrupted circuit 

between the building main power panel and the OpScan 

i

NSIGHT 70 system 

branch power panel. It forms the interconnection point for the third-wire grounds 

of all OpScan 

i

NSIGHT 70 system components. Connect all OpScan 

i

NSIGHT 70 

system component third-wire grounds to this ground; do not connect any 

equipment other than OpScan 

i

NSIGHT 70 system components to this ground 

conductor. This condition is met if all system components are plugged into the 

switched convenience outlet in the base of the scanner.

Note:

At some sites, local regulations require that all installed equipment be connected to 

a system common ground. In this case, connect all OpScan 

i

NSIGHT 70 system 

components to the common ground at only one point. Connect third-wire grounds of 

system components into a common bus connected to the common ground at a single point.

Note:

Make sure the equipment third-wire ground (green wire) does not become 

connected to the conduit at the outlet box or connector. To avoid an inadvertent connection, 
use a NEMA 5-20R type isolated-ground receptacle such as a Hubble IG-5362.

Grounding in Multi-Story Buildings

When installing the OpScan 

i

NSIGHT 70 system in a multi-story building, 

provide a low noise ground by connecting the isolated ground of the system to 

the structural steel of the building. Install the isolated ground system as described 

above. In addition, bond one end of a heavy gauge wire or copper braid to the 

isolated ground bus in the branch circuit panel serving the OpScan 

i

NSIGHT 70 

system. Weld the other end of this wire or braid to the nearest vertical steel 

structural member. Do not substitute a water pipe or an isolated ground rod for 

the vertical steel member.

Ground-To-Neutral Specifications

With circuit power turned off, the resistance between the circuit neutral 

conductor and the isolated ground conductor must be less than 2.1 ohms.

Summary of Contents for OpScan iNSIGHT 70

Page 1: ...Installation Guide for the OpScan iNSIGHT 70 Scanner...

Page 2: ......

Page 3: ...Installation Guide for the OpScan iNSIGHT 70 Scanner Publication Number 203 737 002 5601 Green Valley Drive Bloomington MN 55437 1099...

Page 4: ...es not exceed the Class A limit for radio noise emission from digital apparatus set in the Radio Interference Regulations of the Canadian Department of Communications Le pr sent appareil num rique n m...

Page 5: ...iii Revision Log 203 737 002 Tab Date Description 5 05 Manual Released...

Page 6: ...iv Installation Guide for the OpScan iNSIGHT 70 Scanner...

Page 7: ...information on operating the scanner refer to the Operator s Guide for the OpScan iNSIGHT 70 Scanner Contents of the Manual Chapter 1 provides an overview of the OpScan iNSIGHT 70 scanner s features...

Page 8: ...roblem such as error messages or sample output IMPORTANT Services not covered under your maintenance program may be billable Your customer support representative will inform you if you request a billa...

Page 9: ...canner Installation Overview 2 1 Preparation 2 1 Hardware 2 1 Software 2 2 Installation Sequence 2 2 Checking the Installation Site 2 3 Installing the Scanner 2 4 Unpacking the Scanner 2 4 Spares 2 4...

Page 10: ...and Keyboard 3 8 Cabling the Monitor 3 8 Cabling the Keyboard and Mouse 3 8 Networking Equipment 3 9 Connecting a Scanner to a Network 3 9 Board Connector Relationship 3 10 Internal Cable Connections...

Page 11: ...t computer for analysis Figure 1 1 illustrates the parts of the scanner Figure 1 1 Scanner Parts In a typical scanning session these components function as follows The power switch turns on the scanne...

Page 12: ...uctions on making these adjustments The scanner picks the forms from the input hopper one at a time From there the form moves along the transport bed by rollers that continually drive the form into th...

Page 13: ...Standalone Configuration Figure 1 2 illustrates the components of a typical standalone OpScan iNSIGHT 70 scanner configuration The form s image is sent from the OpScan iNSIGHT 70 scanner to the comput...

Page 14: ...earson NCS cannot process your request for service unless you satisfy these calling requirements Read the list of requirements that follows Check off each requirement as you complete it To place a req...

Page 15: ...and any other relevant information 6 Call the Customer Support number 1 800 338 5544 and describe the problem that you are having with your scanner to the Pearson NCS dispatcher 7 A dispatcher transfe...

Page 16: ...Scanner Overview Customer Support 1 6 Installation Guide for the OpScan iNSIGHT 70 Scanner...

Page 17: ...tandalone OpScan iNSIGHT 70 scanner check to make sure that you have all the hardware and accompanying documentation as listed below Hardware The following hardware components are required Computer wi...

Page 18: ...ter monitor keyboard mouse and furniture 4 Check the voltages 5 Connect the network cables optional 6 Configure the internet network addresses and test the network optional 7 Verify that all software...

Page 19: ...inches deep If the scanner is near a wall be sure to leave approximately 24 inches of space between the scanner and the wall This space is required so that an operator can open the rear panel doors C...

Page 20: ...on the hopper tables and between the read head glass 4 Remove the packing materials blocks of styro foam located between the printer deck and printer cover holds the printer cover in place and between...

Page 21: ...It must serve as the ground reference point for the OpScan iNSIGHT 70 system components and data cables Table 2 1 Input Power Noise Specifications Condition Description Definitions Surge or Sag any su...

Page 22: ...system components Connect all OpScan iNSIGHT 70 system component third wire grounds to this ground do not connect any equipment other than OpScan iNSIGHT 70 system components to this ground conductor...

Page 23: ...e no circuits from this power panel serving devices that are not part of the scanner system One branch circuit from this power panel should be dedicated at the scanner this circuit will also service t...

Page 24: ...wer Supply Unregulated 914 022 744 5V Power Supply LEDs 914 022 751 5V and 15V Logic Power Supply The 12V 250W power supply produces 12 5V for the transport bed solenoids and hopper drive motors The 1...

Page 25: ...replace the supply Location of the Power Supplies Figure 2 1 and Figure 2 2 illustrate the location of the power supplies and the location of the adjustment potentiometers The power supplies that may...

Page 26: ...the Power Supplies Figure 2 2 Adjustment Locations Solenoid and DC Motors Supply 5 15V Logic Supply Printer Transformer PWRC Board Solenoid Boost Voltage 5V LED Supply 5V Adjustment 15V Adjustment 15...

Page 27: ...pment as required Refer to the manufacturer s user manuals for installation instructions and assistance when performing the procedures discussed on the following pages Caution The monitor and printer...

Page 28: ...talled Figure 3 1 Standalone Configuration Host Computer This section discusses installation and internal cabling for the host computer in a standalone configuration Installation Do the following 1 Re...

Page 29: ...cable from the KEMCON board for the keyboard to the back of the computer One end of this cable is already attached to the KEMCON board Connect the other end to the back of the computer in the keyboar...

Page 30: ...or and Keyboard Place the monitor the keyboard and the mouse on the work table The monitor the keyboard and the mouse need to be cabled to the computer See Figure 3 5 for cable locations Monitor 1 Con...

Page 31: ...ectors on the exterior surface of the cabinet Note There is a LINE PRINTER NETWORK connector on the bottom left side of the cabinet Only the LINE PRINTER connector is used in a standalone configuratio...

Page 32: ...be installed Figure 3 3 Network Connection Computer This section discusses installation and internal cabling for the host computer in a network configuration Installation Do the following 1 Remove the...

Page 33: ...ched to the NETCON board Connect the other end to the back of the computer 4 Complete installation of one 6 pin DIN cable from the KEMCON board for the keyboard to the back of the computer One end of...

Page 34: ...of the keyboard Peel off the paper backing from the other side and affix the keyboard to the angled shelf on the upper left hand side of the scanner Place the mouse and mouse pad on the flat surface...

Page 35: ...scanner is positioned in the appropriate location The network cable is installed The OpScan iNSIGHT 70 scanner and peripherals are turned off The cable is in good condition It should not be crimped ha...

Page 36: ...relationship between PC boards attached to the bulkhead inside the cabinet and the connectors on the exterior surface of the cabinet in a network configuration Figure 3 4 Network Board Connector Loca...

Page 37: ...ard Printer optional The schematic in Figure 3 5 identifies the cable connections to the appropriate boards and the appropriate connections of these cables to ports on the computer The scanner is ship...

Page 38: ...owing 1 Attach the power cord Plug the female end into the back of the printer Plug the male end into the power strip or wall outlet 2 Attach the parallel interface cable Plug the male end of the para...

Page 39: ...etwork server or to a port labeled LINE PRINTER located at the bottom of the scanner s rear panel Bar Code Reader The optional Bar Code Reader is usually installed at Pearson NCS Manufacturing It can...

Page 40: ...Installation of Host Computer and Peripherals Optional Equipment 3 14 Installation Guide for the OpScan iNSIGHT 70 Scanner...

Page 41: ...r Checkout Procedures Section 2 8 Read Station Adjustments Section 3 2 Check Alignment Section 5 2 4 8 Hopper Height Adjustments Section 3 5 Pick Area Adjustments Section 3 3 Calibrating and Normalizi...

Page 42: ...em Software The OpScan iNSIGHT 70 scanner system software arrives completely configured Customer Hand off Once everything is working properly go through the customer training checklist to ensure the c...

Page 43: ...a damaged form 5 Demonstrate periodic maintenance Clean the upper transport bed Clean the lower transport bed Clean the outer turnaround Clean the glass on the light source assembly Clean replace the...

Page 44: ...ss operator safety Turn off the scanner while working on it Only one person should maintain the scanner Do not wear loose clothing or jewelry while working on the scanner 12 Identify who to call for a...

Page 45: ...ments 2 3 I input hopper 1 2 input hopper height adjustment 1 2 installation computer cable connections 3 11 network configuration 3 6 overview 3 1 standalone configuration 3 2 installation scanner ch...

Page 46: ...allation sequence 2 2 scanner model number 1 4 scanner serial number 1 4 select stacker 1 2 spares for the OpScan iNSIGHT 70 scanner 2 4 standalone configuration 1 3 standalone installation board conn...

Page 47: ......

Page 48: ...203 737 002...

Reviews: