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Scanner Installation

Installing the Scanner

2-7

With circuit power on and all OpScan 

i

NSIGHT 70 system components 

unplugged, the voltage between the circuit neutral conductor and the isolated 

ground conductor must be less than 0.6 VAC.

Site Power Wiring Recommendations

Table 2-2 describes the conditions for power wiring at a scanner site.

Table 2-2  

Power Wiring at a Scanner Site

Condition

Description

Dedicated 

Feeder

Run a separate dedicated feeder from the building main power panel to the 

branch power panel serving the OpScan 

i

NSIGHT 70 system. The cabling 

should be of sufficient diameter to produce no less than 110V at the outlet 
when the scanner is connected and powered on. This feeder should be a 

minimum of 30 amp service to allow for future growth of the system.

Dedicated 

Isolated/ 

Insulated 

Ground

An isolated/dedicated ground is required. Run this ground conductor as an 

uninterrupted circuit from the power panel to the OpScan 

i

NSIGHT 70 

system branch panel. The gauge of this conductor must be at least as large as 
that of the AC circuit conductors in all stages of the circuit.

Panel Branch 

Circuits

All branch circuits leaving the OpScan 

i

NSIGHT 70 branch power panel 

should be at least 10 AWG copper wire. There should be no circuits from 

this power panel serving devices that are not part of the scanner system.
One branch circuit from this power panel should be dedicated at the scanner 

(this circuit will also service the computer and monitor), and there should be 

at least one additional dedicated circuit for each additional scanner.

Additional Utility 

Convenience 

Connectors

Provide additional convenience outlets in the vicinity of the OpScan 

i

NSIGHT 70

 

scanner.  Connect these outlets (may be used for vacuums, 

paper joggers, and other electrical devices) to a branch panel other than the 

scanner branch panel to provide maximum noise isolation for the OpScan 

i

NSIGHT 70 system components.

Scanner 

Electrical 

Connections

Dedicate one 15 amp (120 VAC) or 7.5 amp (220 VAC) circuit to each 
OpScan 

i

NSIGHT 70 scanner at the site. All may be served from the same 

branch panel, provided its rated capacity is not exceeded.

Electrical 

Outlets

All 120V outlets for the OpScan 

i

NSIGHT 70 scanner should be Hubble 

IG-5362 or equivalent (NEMA 5-20R). All 240V outlets should be Hubble 

IG2410A or equivalent. Outlets for the peripheral equipment should be of 
the type and rating specified in the hardware reference manuals for the 

equipment.
The quantity of outlets that must be provided for the peripheral equipment 

varies according to system configuration. (See Panel Branch Circuits above.) 

Outlets should be located within 6 feet (2 meters) of the working location of 
the equipment.

Summary of Contents for OpScan iNSIGHT 70

Page 1: ...Installation Guide for the OpScan iNSIGHT 70 Scanner...

Page 2: ......

Page 3: ...Installation Guide for the OpScan iNSIGHT 70 Scanner Publication Number 203 737 002 5601 Green Valley Drive Bloomington MN 55437 1099...

Page 4: ...es not exceed the Class A limit for radio noise emission from digital apparatus set in the Radio Interference Regulations of the Canadian Department of Communications Le pr sent appareil num rique n m...

Page 5: ...iii Revision Log 203 737 002 Tab Date Description 5 05 Manual Released...

Page 6: ...iv Installation Guide for the OpScan iNSIGHT 70 Scanner...

Page 7: ...information on operating the scanner refer to the Operator s Guide for the OpScan iNSIGHT 70 Scanner Contents of the Manual Chapter 1 provides an overview of the OpScan iNSIGHT 70 scanner s features...

Page 8: ...roblem such as error messages or sample output IMPORTANT Services not covered under your maintenance program may be billable Your customer support representative will inform you if you request a billa...

Page 9: ...canner Installation Overview 2 1 Preparation 2 1 Hardware 2 1 Software 2 2 Installation Sequence 2 2 Checking the Installation Site 2 3 Installing the Scanner 2 4 Unpacking the Scanner 2 4 Spares 2 4...

Page 10: ...and Keyboard 3 8 Cabling the Monitor 3 8 Cabling the Keyboard and Mouse 3 8 Networking Equipment 3 9 Connecting a Scanner to a Network 3 9 Board Connector Relationship 3 10 Internal Cable Connections...

Page 11: ...t computer for analysis Figure 1 1 illustrates the parts of the scanner Figure 1 1 Scanner Parts In a typical scanning session these components function as follows The power switch turns on the scanne...

Page 12: ...uctions on making these adjustments The scanner picks the forms from the input hopper one at a time From there the form moves along the transport bed by rollers that continually drive the form into th...

Page 13: ...Standalone Configuration Figure 1 2 illustrates the components of a typical standalone OpScan iNSIGHT 70 scanner configuration The form s image is sent from the OpScan iNSIGHT 70 scanner to the comput...

Page 14: ...earson NCS cannot process your request for service unless you satisfy these calling requirements Read the list of requirements that follows Check off each requirement as you complete it To place a req...

Page 15: ...and any other relevant information 6 Call the Customer Support number 1 800 338 5544 and describe the problem that you are having with your scanner to the Pearson NCS dispatcher 7 A dispatcher transfe...

Page 16: ...Scanner Overview Customer Support 1 6 Installation Guide for the OpScan iNSIGHT 70 Scanner...

Page 17: ...tandalone OpScan iNSIGHT 70 scanner check to make sure that you have all the hardware and accompanying documentation as listed below Hardware The following hardware components are required Computer wi...

Page 18: ...ter monitor keyboard mouse and furniture 4 Check the voltages 5 Connect the network cables optional 6 Configure the internet network addresses and test the network optional 7 Verify that all software...

Page 19: ...inches deep If the scanner is near a wall be sure to leave approximately 24 inches of space between the scanner and the wall This space is required so that an operator can open the rear panel doors C...

Page 20: ...on the hopper tables and between the read head glass 4 Remove the packing materials blocks of styro foam located between the printer deck and printer cover holds the printer cover in place and between...

Page 21: ...It must serve as the ground reference point for the OpScan iNSIGHT 70 system components and data cables Table 2 1 Input Power Noise Specifications Condition Description Definitions Surge or Sag any su...

Page 22: ...system components Connect all OpScan iNSIGHT 70 system component third wire grounds to this ground do not connect any equipment other than OpScan iNSIGHT 70 system components to this ground conductor...

Page 23: ...e no circuits from this power panel serving devices that are not part of the scanner system One branch circuit from this power panel should be dedicated at the scanner this circuit will also service t...

Page 24: ...wer Supply Unregulated 914 022 744 5V Power Supply LEDs 914 022 751 5V and 15V Logic Power Supply The 12V 250W power supply produces 12 5V for the transport bed solenoids and hopper drive motors The 1...

Page 25: ...replace the supply Location of the Power Supplies Figure 2 1 and Figure 2 2 illustrate the location of the power supplies and the location of the adjustment potentiometers The power supplies that may...

Page 26: ...the Power Supplies Figure 2 2 Adjustment Locations Solenoid and DC Motors Supply 5 15V Logic Supply Printer Transformer PWRC Board Solenoid Boost Voltage 5V LED Supply 5V Adjustment 15V Adjustment 15...

Page 27: ...pment as required Refer to the manufacturer s user manuals for installation instructions and assistance when performing the procedures discussed on the following pages Caution The monitor and printer...

Page 28: ...talled Figure 3 1 Standalone Configuration Host Computer This section discusses installation and internal cabling for the host computer in a standalone configuration Installation Do the following 1 Re...

Page 29: ...cable from the KEMCON board for the keyboard to the back of the computer One end of this cable is already attached to the KEMCON board Connect the other end to the back of the computer in the keyboar...

Page 30: ...or and Keyboard Place the monitor the keyboard and the mouse on the work table The monitor the keyboard and the mouse need to be cabled to the computer See Figure 3 5 for cable locations Monitor 1 Con...

Page 31: ...ectors on the exterior surface of the cabinet Note There is a LINE PRINTER NETWORK connector on the bottom left side of the cabinet Only the LINE PRINTER connector is used in a standalone configuratio...

Page 32: ...be installed Figure 3 3 Network Connection Computer This section discusses installation and internal cabling for the host computer in a network configuration Installation Do the following 1 Remove the...

Page 33: ...ched to the NETCON board Connect the other end to the back of the computer 4 Complete installation of one 6 pin DIN cable from the KEMCON board for the keyboard to the back of the computer One end of...

Page 34: ...of the keyboard Peel off the paper backing from the other side and affix the keyboard to the angled shelf on the upper left hand side of the scanner Place the mouse and mouse pad on the flat surface...

Page 35: ...scanner is positioned in the appropriate location The network cable is installed The OpScan iNSIGHT 70 scanner and peripherals are turned off The cable is in good condition It should not be crimped ha...

Page 36: ...relationship between PC boards attached to the bulkhead inside the cabinet and the connectors on the exterior surface of the cabinet in a network configuration Figure 3 4 Network Board Connector Loca...

Page 37: ...ard Printer optional The schematic in Figure 3 5 identifies the cable connections to the appropriate boards and the appropriate connections of these cables to ports on the computer The scanner is ship...

Page 38: ...owing 1 Attach the power cord Plug the female end into the back of the printer Plug the male end into the power strip or wall outlet 2 Attach the parallel interface cable Plug the male end of the para...

Page 39: ...etwork server or to a port labeled LINE PRINTER located at the bottom of the scanner s rear panel Bar Code Reader The optional Bar Code Reader is usually installed at Pearson NCS Manufacturing It can...

Page 40: ...Installation of Host Computer and Peripherals Optional Equipment 3 14 Installation Guide for the OpScan iNSIGHT 70 Scanner...

Page 41: ...r Checkout Procedures Section 2 8 Read Station Adjustments Section 3 2 Check Alignment Section 5 2 4 8 Hopper Height Adjustments Section 3 5 Pick Area Adjustments Section 3 3 Calibrating and Normalizi...

Page 42: ...em Software The OpScan iNSIGHT 70 scanner system software arrives completely configured Customer Hand off Once everything is working properly go through the customer training checklist to ensure the c...

Page 43: ...a damaged form 5 Demonstrate periodic maintenance Clean the upper transport bed Clean the lower transport bed Clean the outer turnaround Clean the glass on the light source assembly Clean replace the...

Page 44: ...ss operator safety Turn off the scanner while working on it Only one person should maintain the scanner Do not wear loose clothing or jewelry while working on the scanner 12 Identify who to call for a...

Page 45: ...ments 2 3 I input hopper 1 2 input hopper height adjustment 1 2 installation computer cable connections 3 11 network configuration 3 6 overview 3 1 standalone configuration 3 2 installation scanner ch...

Page 46: ...allation sequence 2 2 scanner model number 1 4 scanner serial number 1 4 select stacker 1 2 spares for the OpScan iNSIGHT 70 scanner 2 4 standalone configuration 1 3 standalone installation board conn...

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