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Panasonic S-160PE1R5B, Technical Data & Service Manual


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1-1-1-1-6

1

1

Single-Type

1-1. Unit Specifications

PZH2

High Static Pressure Ducted Type S-224PE3R5B / U-224PZH2R8

INDOOR

MODEL

S-224PE3R5B

-

-

PANEL

MODEL

-

-

-

OUTDOOR

MODEL

-

U-224PZH2R8

-

Branch pipe

MODEL

-

Performance test condition

ISO13253 / AS / NZS3823.1

Power supply

ø, Hz

1ø 50Hz

3Ø 50Hz

-

V

-

230V

240V

-

400V

415V

Min

Max

C
O
O

L

I

N
G

Capacity

kW

-

22.4

22.4

-

-

-

5.7 

25.0

BTU/h

-

76400

76400

-

-

-

19400 

85300

Current

A

-

4.20

4.10

-

9.95

9.60

-

-

Input power

W

-

830

830

-

6.410k

6.410k

-

-

TOTAL W

-

-

7.240k

7.240k

1.500k

9.200k

Annual consumption

TOTAL kWh *4

-

-

-

-

3620

-

-

-

EER/AEER/STR RAT

TOTAL (W/W)

-

-

-

-

3.09/3.04/-

3.09

3.80

2.72

Power factor

%

-

-

-

-

93

93

-

-

Noise indoor

dB-A (H/M/L)

47/45/42

-

-

-

Power Level dB

79/77/74

-

-

-

Noise outdoor

dB-A (H/L)

-

58/-

-

-

Power Level dB

-

77/-

-

-

H
E

A
T

I

N
G

Capacity

kW

-

25.0

25.0

-

-

-

4.9

28.0

BTU/h

-

85300

85300

-

-

-

16700 

95500

Current

A

-

4.20

4.10

-

9.75 

9.40 

-

-

Input power

W

-

830

830

-

6.270k

6.270k

-

-

TOTAL W

-

-

7.100k

7.100k

1.010k

8.700k

COP/ACOP/STR RAT TOTAL (W/W)*5 / ("A"~"G")

-

-

-

-

3.52/3.46/-

3.52

4.85

3.22

Power factor

%

-

-

-

-

93 

93 

-

-

Noise indoor

dB-A (H/M/L)

47/45/42

-

-

-

Power Level dB

79/77/74

-

-

-

Noise outdoor

dB-A (H/L)

-

62/-

-

-

Power Level dB

-

81/-

-

-

EXTRA LOW TEMP Total capacity(kW)/Input power(W)/COP

-

-

Max Current(A) / Max Input power(W)

-

6.40/1440

6.30/1440

-

16.5/10.6k

16.5/11.0k

-

Starting current(A) (Cooling/Heating)

-

-

-

-

9.95/9.75

9.60/9.40

-

Comp output(W)

-

-

5.50k

5.50k

-

Time Delay fuse max size(A)

15

30

-

Network Impedance (Ω MAX.)

-

-

-

Fan motor output (Indoor/Outdoor) W

750 × 2

120 × 2

-

Moisture removal volume

L/h(Pt/h)

6.2 (6.2×1) (13.0)

-

-

External static pressure

Pa

75 / (130/200)

-

-

Indoor

Air flow

Cooling

m

3

/min (m

3

/h) (H/M/L)

84.0/72.0/59.0 (5040)/(4320)/(3540)

-

-

-

Heating

m

3

/min (m

3

/h) (H/M/L)

84.0/72.0/59.0 (5040)/(4320)/(3540)

-

-

-

Outdoor

Air flow

Cooling

m

3

/min (m

3

/h)

-

160 (9600)

-

-

Heating

m

3

/min (m

3

/h)

-

160 (9600)

-

-

Refrigerant type / amount 

g

(oz)

-

R32 5.20k (183.4)

-

-

Product dimension

Height

mm (inch)

486 

(19-1/8)

1500 

(59-1/16)

-

Width

mm (inch)

1456 

(57-5/16)

980 

(38-37/64)

-

Depth

mm (inch)

916 

(36-1/16)

370 

(14-9/16)

-

Product dimension (Panel)

H×W×D mm, inch

-

-

-

-

Packing dimension

Height

mm (inch)

610 

(24-1/32)

1642 

(64-41/64)

-

Width

mm (inch)

1646 

(60-13/16)

1095 

(43-7/64)

-

Depth

mm (inch)

1132 

(44-9/16)

529 

(20-53/64)

-

Weight

(NET) 

k

g 

(lb)

88 

(195)

128 

(282)

-

(GROSS) 

k

g 

(lb)

108 

(239)

140 

(309)

-

Panel (NET) 

k

g 

(lb)

-

-

-

-

Layers limit (actually)

4 (5)

1(2)

-

Operation condition

Cool (DBT)

18°C ~ 32°C

-15°C ~ 46°C

-

Heat (DBT)

16°C ~ 30°C

-20°C ~ 24°C

-

Max Working Pressure HP/LP Mpa (bar)

4.15/2.70(41.5/27.0)

-

P

I

P

I

N

G

Pipe port diameter mm (inch)

(Liquid)Ø12.7(1/2) (Gas)Ø19.05(3/4)

(Liquid)Ø12.7(1/2) (Gas)Ø19.05(3/4)

-

Pipe diameter mm (inch)

(Under 30m)

(Liquid)Ø12.7(1/2) (Gas)Ø19.05(3/4)

-

Pipe diameter mm (inch)

(Over 30m)

(Liquid)Ø12.7(1/2) (Gas)Ø25.4(1)

Standard length m(ft)

7.5 (24.6) 

-

Connecting method,

(Under 30m)

(Liquid)flared type (Gas)brazing connection

(Liquid)&(Gas) flared type

-

(Over 30m)

(Liquid)flared type (Gas)brazing connection

Pipe length range m (ft)

5 ~ 60m (16.4 ~ 196.9)

-

Indoor unit & Outdoor unit height difference m (ft)

30m (OD located lower) / 30m (OD located higher) (98.4/98.4)

-

Add gas amount 

g

/m (oz/ft)

(Under 30m)

-

-

Add gas amount 

g

/m (oz/ft)

(Over 30m)

80

g

/m (0.860)

Pipe length for additional gas m (ft)

30m (98.4)

-

*1 In case it is necessary to indicate the air flow volume in (l/s), the value in (m³/min.) shall be multiplied by 16.7 and rounded down the decimal point.

*2 If the EUROVENT Certified models can be operated under the "extra-low" temperature condition, -7°C dry bulb and -8°C wet-bulb temperatures with rated voltage 

230V shall be used.

*3 Network Impedance shall be applicable for EUROPE and CHINA models. 

*4 The annual consumption is calculated by multiplying the input power at 230V(400V) by an average of 500 hours per year in cooling mode.

*5 EER and COP classification is at 230V(400V) only in accordance with EU directive 2002/31/EC.

SM830277-00_大洋州向け R32シングル_TD&SM.indb   6

2019/02/27   11:50:28

Summary of Contents for S-160PE1R5B

Page 1: ...SERVICE MANUAL Outdoor Unit Indoor Unit U 160PZH2R8 U 180PZH2R8 U 200PZH2R8 U 224PZH2R8 U 160PZH2R5 Order No SBPAC1812003CE S 180PE3R5B S 200PE3R5B S 224PE3R5B Type E3 S 160PE1R5B Type E1 R32 SM830277...

Page 2: ...ng process or to clean other than those recommended by the manufacturer The appliance shall be stored in a room without continuously operating ignition sources for example open flames an operating gas...

Page 3: ...elect an installation location which is rigid and strong enough to support or hold the unit and select a location for easy maintenance In cases that require mechanical ventilation ventilation openings...

Page 4: ...vity may not be adequate or may need re calibration Detection equipment shall be calibrated in a refrigerant free area Ensure that the detector is not a potential source of ignition and is suitable fo...

Page 5: ...or heat can produce dangerously toxic gas Confirm after installation that no refrigerant gas is leaking If the gas comes in contact with a burning stove gas water heater electric room heater or other...

Page 6: ...or oor space m 2 mc the refrigerant charge amount kg Can be installed Can not be installed U 180PZH2R8 Can not be installed U 160PZH2R5 U 160PZH2R8 Can not be installed 5 20 indicates mmax digit of th...

Page 7: ...on changes and performance decreases when gas leaks collect the remaining refrigerant and recharge the required total amount of new refrigerant after xing the leak 3 Different tools required 1 Tool sp...

Page 8: ...equivalent in tons multiply the total refrigerant charge by GWP value then divided by 1000 4 5 6 7 This product contains fluorinated greenhouse gases CO2 equivalent amount is shown in CO2 eq 1 2 CO2...

Page 9: ...or Units Single phase 3 phase PZH2 PZH2 160 180 200 224 S 160PE1R5B U 160PZH2R8 S 180PE3R5B U 180PZH2R8 S 200PE3R5B U 200PZH2R8 S 224PE3R5B U 224PZH2R8 E1 E1 E3 160 S 160PE1R5B U 160PZH2R5 SM830277 00...

Page 10: ...mptom Thermostat in OFF continues or cycles OFF ON too frequently 5 6 Table of Thermistor Characteristics 5 7 How to Remove the Compressor 5 8 How to Remove the Electrical Component Box 5 9 Symptom Th...

Page 11: ...or Units Simultaneously Group Control 8 8 Using the Remote Controller 8 9 Pairing Addresses 8 10 Emergency Operation 8 11 Miscellaneous Settings 8 12 Button Control 8 13 nanoeTM X Setting 8 16 Optiona...

Page 12: ...MEMO Xi SM830277 00_ R32 _TD SM indb 12 19 02 26 9 34 28...

Page 13: ...U 160PZH2R5 Supplement 1 11 1 1 1 1 11 1 2 1 1 S 160PE1R5B Type E1 Type E3 2 S 180PE3R5B S 200PE3R5B S 224PE3R5B 1 11 2 1 1 1 11 2 2 1 1 4 Dimensional Data 1 5 Refrigerant Flow Diagram 1 6 Operating R...

Page 14: ...g m3 min m3 h 164 9840 Refrigerant type amount g oz R32 3 20k 112 9 Product dimension Height mm inch 430 16 15 16 1500 59 1 16 Width mm inch 1100 100 43 5 16 3 15 16 980 38 37 64 Depth mm inch 700 27...

Page 15: ...g m3 min m3 h 164 9840 Refrigerant type amount g oz R32 3 20k 112 9 Product dimension Height mm inch 430 16 15 16 1500 59 1 16 Width mm inch 1100 100 43 5 16 3 15 16 980 38 37 64 Depth mm inch 700 27...

Page 16: ...t dimension Height mm inch 486 19 1 8 1500 59 1 16 Width mm inch 1456 57 5 16 980 38 37 64 Depth mm inch 916 36 1 16 370 14 9 16 Product dimension Panel H W D mm inch Packing dimension Height mm inch...

Page 17: ...Product dimension Height mm inch 486 19 1 8 1500 59 1 16 Width mm inch 1456 57 5 16 980 38 37 64 Depth mm inch 916 36 1 16 370 14 9 16 Product dimension Panel H W D mm inch Packing dimension Height mm...

Page 18: ...Product dimension Height mm inch 486 19 1 8 1500 59 1 16 Width mm inch 1456 57 5 16 980 38 37 64 Depth mm inch 916 36 1 16 370 14 9 16 Product dimension Panel H W D mm inch Packing dimension Height mm...

Page 19: ...180PZH2R8 4 1 18 0 2 90 S 200PE3R5B U 200PZH2R8 3 9 20 0 2 70 S 224PE3R5B U 224PZH2R8 3 8 22 0 2 60 1 Regulation for TAPF has not been fixed yet The TAPF value is calculated based on the following co...

Page 20: ...h Coil resistance Ambient temperature 20 C VAC F Run capacitor Electronic expansion valve Coil Coil resistance at 20 C Valve body Heat exchanger Coil mm Rows fin pitch m Face area 2 S 160PE1R5B 230 24...

Page 21: ...m No of pole r p m 230V High Coil resistance Ambient temperature 20 C VAC F Run capacitor Electronic expansion valve Coil Coil resistance at 20 C Valve body Heat exchanger Coil mm Rows fin pitch m Fac...

Page 22: ...230V High Coil resistance Ambient temperature 20 C VAC F Run capacitor Electronic expansion valve Coil Coil resistance at 20 C Valve body Heat exchanger Coil mm Rows fin pitch m Face area 2 S 200PE3R...

Page 23: ...230V High Coil resistance Ambient temperature 20 C VAC F Run capacitor Electronic expansion valve Coil Coil resistance at 20 C Valve body Heat exchanger Coil mm Rows fin pitch m Face area 2 S 224PE3R5...

Page 24: ...ressure MPa OFF 3 05 0 2 MPa ON Fan mm Number diameter m3 h Air circulation Fan speeds Max Fan motor Model No Source No of pole W Nominal output Safety device Operating temperature Open C Close C VAC...

Page 25: ...ressure MPa OFF 3 05 0 2 MPa ON Fan mm Number diameter m3 h Air circulation Fan speeds Max Fan motor Model No Source No of pole W Nominal output Safety device Operating temperature Open C Close C VAC...

Page 26: ...switch Set pressure MPa OFF 3 05 0 2 MPa ON Fan mm Number diameter m3 h Air circulation Fan speeds Max Fan motor Model No Source No of pole W Nominal output Safety device Operating temperature Open C...

Page 27: ...switch Set pressure MPa OFF 3 05 0 2 MPa ON Fan mm Number diameter m3 h Air circulation Fan speeds Max Fan motor Model No Source No of pole W Nominal output Safety device Operating temperature Open C...

Page 28: ...switch Set pressure MPa OFF MPa ON Fan mm Number diameter m3 h Air circulation Fan speeds Max Fan motor Model No Source No of pole W Nominal output Safety device Operating temperature Open C Close C...

Page 29: ...3 2 Thermistor Discharge gas sensor TH5 Resistance k 60 C 13 85 2 5 946 2 65 C 11 59 2 85 C 90 C 5 086 2 70 C 9 743 2 95 C 4 367 2 75 C 8 228 2 100 C 3 764 2 80 C 6 981 2 105 C 3 256 2 Relay Comp Magn...

Page 30: ...charge gas sensor TH5 Resistance k 60 C 13 85 2 5 946 2 65 C 11 59 2 85 C 90 C 5 086 2 70 C 9 743 2 95 C 4 367 2 75 C 8 228 2 100 C 3 764 2 80 C 6 981 2 105 C 3 256 2 Relay Comp Magnetic Contactor VAC...

Page 31: ...2 Thermistor Discharge gas sensor TH5 Resistance k Relay Comp Magnetic Contactor VAC Coil rated VAC A Contact rating Coil resistance at 20 C Sol Control Valve 4 way valve 4 way valve Electro magnetic...

Page 32: ...r Discharge gas sensor TH5 Resistance k Relay Comp Magnetic Contactor VAC Coil rated VAC A Contact rating Coil resistance at 20 C Sol Control Valve 4 way valve 4 way valve Electro magnetic coil Therma...

Page 33: ...38 48 2 20 C 6 517 2 10 C 23 67 2 30 C 4 448 2 0 C 15 00 2 40 C 3 100 2 5 C 12 06 2 45 C 2 607 2 10 C 9 765 2 50 C 2 203 2 Thermistor Discharge gas sensor TH5 Resistance k Relay Comp Magnetic Contacto...

Page 34: ...p p A absorb unnecessary vibration a s a e d i s e l o h e g a n i a r d a o t g n i n a e l t i n u e h t l l a t s n I gure for easy water drainage Unit mm 9 52 Drain port 19 05 Refrigerant liquid t...

Page 35: ...tion access 600 600 Field supply 2 Dimensions of indoor unit 1210 Suspension bolt pitch 1288 5 Suspension bolt pitch 964 1287 1070 35 5 168 627 554 554 360 486 1 2 1287 1291 1456 29 70 260 381 32 4 3...

Page 36: ...VIEW 42 74 100 120 173 16 51 35 47 Air discharge Air intake When using a drain pipe install the drain socket field supply onto the drain port Seal the other drain port with the rubber cap 43 2 3 Air...

Page 37: ...4 8 Z VIEW 42 74 100 120 173 16 51 35 47 Air discharge Air intake When using a drain pipe install the drain socket field supply onto the drain port Seal the other drain port with the rubber cap Air i...

Page 38: ...r Gas line service valve Expantion valve Strainer Strainer Distributor Compressor High pressure switch Heat exchanger Accumulator 4 way valve 2 way valve Liquid line service valve Outdoor air Temp The...

Page 39: ...R8 Cooling Heating Outdoor air intake temp 46 C DB 15 C DB 24 C DB 20 C DB Indoor air intake temp 32 C DB 18 C DB 30 C DB 16 C DB Temperature Minimum Minimum Maximum Maximum 1 6 Operating Range S 160P...

Page 40: ...ower consumption Maximum capacity indicates the maximum value in the parentheses of the specifications cooling and heating capacity 3 The characteristic of heating capacity excludes the decline of cap...

Page 41: ...20 30 20 Elevation difference m Equivalent length m Heating Cooling Heating Base capacity change rate 0 98 96 94 92 90 100 10 20 30 40 50 60 Elevation difference m Base capacity change rate Equivalent...

Page 42: ...Rated capacity ratio for heating Power consumption ratio Capacity kW Power consumption ratio Capacity kW Power consumption ratio Capacity kW 3 U 160PZH2R8 Power consumption ratio Capacity kW Rated ca...

Page 43: ...OW 46 dB A 41 dB A Under the unit 1 5 m Approximate minimum audible limit for continuous noise 500 1000 2000 4000 8000 250 10 20 30 40 50 60 70 80 90 125 NC 70 NC 60 NC 50 NC 40 NC 30 NC 20 63 MODEL S...

Page 44: ...40 30 20 10 4000 0 0 0 8 0 5 2 5 2 1 3 6 2000 1000 500 Approximate minimum audible limit for continuous noise Overall Frequency at center of sound pressure band Hz Octave Band Level dB 0dB 0 0002 bar...

Page 45: ...70 80 90 50 40 30 20 10 4000 0 0 0 8 0 5 2 5 2 1 3 6 2000 1000 500 Approximate minimum audible limit for continuous noise Overall Frequency at center of sound pressure band Hz Octave Band Level dB 0dB...

Page 46: ...Indoor Fan Performance Type E1 0 L M H 50 100 150 20 0 30 0 40 0 50 0 60 0 70 0 Limit line External Static Pressure Pa S 160PE1R5B P Q curve Air Volume m3 min SM830277 00_ R32 _TD SM indb 1 2019 02 2...

Page 47: ...ns When b Manual setting has not been cancelled c Manual setting will be activated if selected but b Manual setting takes precedence when the power is switched back on after power outages etc Make sur...

Page 48: ...00 224 180 Pa 120 Pa 75 Pa 75 Pa NOTE Failure to set this parameter may result in decreased air ow and condensation CZ RTC4 How to set the external static pressure Indoor Unit control PC board Setting...

Page 49: ...3 Select the Code no by pressing the or button Change the Code no to 5D by pressing the or button or keeping it pressed Detailed settings Unit no Code no Set data 1 0 0 0 1 3 Sel Next 20 30 THU 5D ST...

Page 50: ...ic pressure 60 Pa External static pressure 100 Pa External static pressure 150 Pa External static pressure Pa External static pressure Pa External static pressure Pa Air Volume m3 min Air Volume m3 mi...

Page 51: ...ed changes in the internal wiring can be very dangerous The manufacturer will accept no responsibility for any damage or misoperation that occurs as a result of such unauthorized changes Regulations o...

Page 52: ...rigerant Circuit R C address should be set before turning the power on 4 Regarding R C address setting refer to the installation instructions supplied with the outdoor unit Auto address setting can be...

Page 53: ...Outdoor unit Indoor unit Indoor unit Indoor unit t i n u r o o d t u O t i n u r o o d t u O Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit more than 1 m less than 1 m 16 or...

Page 54: ...Outdoor unit Outdoor unit Outdoor unit 4 Use shielded wires for inter unit control wiring C and ground the shield on both sides otherwise misoperation from noise may occur Connect wiring as shown in t...

Page 55: ...Unbraid the braided shield carefully and twist the unbraided shield wires tightly together Insulate the shield wires by covering them with an insulation tube or wrapping insulation tape around them I...

Page 56: ...e replaced by quali ed technician Be sure to install a current leakage breaker main switch and fuse to the main power supply otherwise electric shocks may result Be sure to connect the unit to secure...

Page 57: ...ded from the short plug from all outdoor units except any one of the outdoor units When shipping In shorted condition For a system without link no wiring connection between outdoor units do not remove...

Page 58: ...with insulating tape so there are no spaces and adjust it so the shield part does not touch any live parts CAUTION Be sure that the shield part of the shielded cable does not touch the terminal block...

Page 59: ...t to a minimum Must ensure that pipe work shall be protected from physical damage That compliance with national gas regulations shall be observed Must ensure mechanical connections be accessible for m...

Page 60: ...s aware of potentially toxic or ammable atmospheres Ensure that the leak detection equipment being used is suitable for use with all applicable refrigerants i e non sparking adequately sealed or intri...

Page 61: ...That there is continuity of earth bonding 3 Repairs to sealed components During repairs to sealed components all electrical supplies shall be disconnected from the equipment being worked upon prior to...

Page 62: ...gain with inert gas Open the circuit by cutting or brazing The refrigerant charge shall be recovered into the correct recovery cylinders The system shall be ushed with Oxygen free nitrogen OFN to rend...

Page 63: ...reclaimed refrigerant It is essential that electrical power is available before the task is commenced a Become familiar with the equipment and its operation b Isolate system electrically c Before att...

Page 64: ...nt that is at hand and shall be suitable for the recovery of all appropriate refrigerants including when applicable ammable refrigerants In addition a set of calibrated weighing scales shall be availa...

Page 65: ...indoor oor space m 2 mc the refrigerant charge amount kg Can be installed Can not be installed U 180PZH2R8 Can not be installed U 160PZH2R5 U 160PZH2R8 Can not be installed 5 20 indicates mmax digit o...

Page 66: ...directly in front of the discharge the outdoor unit s air ow is reduced and the out ow may re enter short circuit causing the following outcome Reduced capacity Increased frost formation during heatin...

Page 67: ...than 250 More than 150 More than 250 More than 200 If there are obstacles above the unit 1 For separate installation location Only if there are obstacles at the intake B If there are obstacles at the...

Page 68: ...llation work of the drain socket make sure that the water does not leak from any part of connection In cold regions where the outdoor temperature can drop to below 0 for 2 to 3 consecutive days the dr...

Page 69: ...able for the tightening torque of the 3 way valve are nuts Do not add additional force to the valve s cover Using spanners on the cover or valve itself other than the hexagonal parts may cause gas lea...

Page 70: ...t is recommended to cut approx 30 50 cm longer than the tubing length you estimate 2 Remove burrs at each end of the copper tubing with a tube reamer or a similar tool This process is important and sh...

Page 71: ...the upper edge to 19 05 are speci cations 2 Refer to connection tube process examples 1 4 to cut the joint tubing A to the necessary length 3 Braze the machined cut joint tubing A to the bottom edge o...

Page 72: ...ce and to prevent mixing impurities Fill the refrigerant from the 3 way valve s service port on the liquid tube For lling and replacing all refrigerant For re lling due to a leak For re lling refriger...

Page 73: ...System 1 2 1 2 Demand controller connection Forced Stop input Connection for next system outdoor unit Forced Stop input connection Functional earthing Functional earthing Use a shielded cable for the...

Page 74: ...E NEXT SYSTEM UNIT Forced Stop input can be transferred to the next system unit When using the Forced Stop input connect the wiring to the terminal points 1 and 2 on the right side of the lower part o...

Page 75: ...the wiring and cable for the outdoor unit tubing and secure with a tie Outdoor unit 3 phase model Outdoor unit single phase model 2 Secure and clamp the wiring and cable with the tie supplied for the...

Page 76: ...guide Upward Air discharge support Upward side installation fixture t0 8 2 7 2 1 1 1 1 6 1 1 12 Q ty t0 8 t0 8 t0 8 t0 8 t0 8 t0 8 t1 0 Upward Louver 1 1 1 4 Downward Air discharge support 5 5 5 5 5 5...

Page 77: ...allation fixture field supply Reference diagram for Upward Louver field supply C L 585 0 2 605 608 2 13 5 6 5 20 72 8 2 1 2 R 3 2 5 HOLE 2 1 77 1 6 1 6 1 6 1 6 2 R3 2 R3 10 30 2 0 8 2 2 9 2 4 2 3 10 6...

Page 78: ...M4 FUNNEL EXTRUDED HOLE THIS SURFACE 39 A 36 45 2 R3 7 17 612 616 2 5 HOLE 2 R 3 2 R3 DTL A S 1 1 2 POSITION 3 3 0 05 6 5 2 7 1 5 90 A A SPOT WELDING 4 POSITION SPOT WELDING 10 POSITION SEC A A SPOT W...

Page 79: ...Left side installation fixture field supply 2 1 77 5 627 120 509 6 96 1 2 4 4 7 1 2 4 5 2 R 3 615 0 2 6 6 6 12 5 6 2 5 HOLE A 1 6 2 R 3 A C T U A L S I Z E R3 DTL A S 1 2 1 6 96 1 2 1 7 7 5 627 120 50...

Page 80: ...uver field supply Reference diagram for Downward Upward installation fixture field supply 2 6 55 2 R3 610 4 0 2 2 6 2 6 605 2 10 6 6 2 R 3 59 2 1 6 6 6 2 6 2 6 605 2 10 30 2 0 8 2 2 9 2 4 2 3 10 65 5...

Page 81: ...mm Reference diagram for Downward Downward installation fixture field supply 1 0 87 5 85 5 81 5 1 2 4 5 232 236 238 10 220 4 550 4 610 4 0 2 55 8 R10 A 4 R3 DTL A S 1 2 2 5 2 5 1 3 8 Supplement SM830...

Page 82: ...ir discharge Air discharge Air discharge Air discharge Air discharge Air discharge 616 41 5 322 5 980 1500 Wind proof Duct Wind proof Duct 370 300 670 630 45 31 164 630 2 6 0 hole 624 30 550 530 630 2...

Page 83: ...0 t 1 0 t 1 0 t 1 0 t 1 0 t 1 0 t 1 0 t 1 0 t 1 0 t 1 0 t 5 Q ty Air discharge Right side Air discharge Left side Snow proof Top side 1 Snow proof Rear side 1 Snow proof Right side 1 Snow proof Left...

Page 84: ...3 POSITION 3 3 0 05 6 5 2 7 1 5 90 5 23 3 1 7 25 14 615 15 6 615 2 8 12 3 1 7 615 2 100 200 1 7 1 5 0 1 7 20 12 18 3 98 3 2 R3 M4 FUNNEL EXTRUDED HOLE THIS SURFACE 20 12 1 1 5 5 9 5 2 R3 5 584 3 1 0 7...

Page 85: ...2 5 5 HOLE 2 R3 6 5 5 HOLE 282 5 303 5 6 15 9 5 14 5 OVAL HOLE R2 5 SEC A A S 1 1 135 10 30 2 8 7 2 1 3 5 101 2 18 2 21 1 1 9 7 1 4 5 4 Reference diagram for Snow proof Top side 1 field supply 5 Refe...

Page 86: ...7 1 5 90 100 2 2 2 8 2 8 2 531 2 100 2 2 98 5 16 23 2 R 3 588 10 9 18 12 M4 FUNNEL EXTRUDED HOLE THIS SURFACE 2 R 3 98 16 2 2 8 2 8 2 1 3 2 R 3 18 12 3 M4 FUNNEL EXTRUDED HOLE THIS SURFACE 5 13 5 552...

Page 87: ...2 101 2 23 1 3 5 2 8 7 2 10 30 135 1 1 9 7 1 4 5 690 711 M4 FUNNEL EXTRUDED HOLE THIS SURFACE 2 R 3 5 261 261 18 559 2 R2 6 5 HOLE DLT FUNNEL EXTRUDED HOLE S 1 1 1 POSITION 3 3 0 05 6 5 2 7 1 5 90 8 R...

Page 88: ...1 0 1 4 5 1 8 1 2 2 R2 2 R2 ACTUAL SIZE 4 R 3 DLT FUNNEL EXTRUDED HOLE S 1 1 5 POSITION 3 3 0 05 6 5 2 7 1 5 90 11 Reference diagram for Snow proof Left side 2 field supply 2 R 3 5 5 98 100 2 4 R 2 5...

Page 89: ...11 1 2 14 1 1 Design of Mini VRF SYSTEM 8 Supplement Unit mm ADHESIVE 610 6 10 2 5 SEPARATOR EPT SEAL 12 Reference diagram for Packing field supply SM830277 00_ R32 _TD SM indb 14 2019 02 27 11 50 56...

Page 90: ...from which every corner of the room can be uniformly cooled select a location where the ceiling is strong enough to support the weight of the unit make sure to install protective guards on the suction...

Page 91: ...t o t s s e c c a e h t r o f y r a s s e c e n s i a H e h T top of the unit for repair s i t c e f f e e h t d n a s e t a r o i r e t e d n o i t u b i r t s i d w o l f r i a s r e t e m e e r h t...

Page 92: ...ucted lay the tubing into position for connection to the unit before plac ing the unit inside the ceiling 2 Screw in the suspension bolts allowing them to protrude from the ceiling Fig 1 11 2 1 4 Cut...

Page 93: ...ed by brazing When brazing be careful not to heat the electrical component box Doing so may cause the unit to be damaged Pipe insulation must be made after leak detection for tubing connection area wa...

Page 94: ...e e l b r i a n a l l a t s n i t o n o D spray from the drain pipe outlet Fig 1 11 2 1 11 Prohibited Air bleeder Fig 1 11 2 1 11 Drainage hole Foam drain socket Supplied Hose band Supplied Fig 1 11 2...

Page 95: ...rigerant lubricant Don t use any kind of leak lock or leak sealants on any flare connection as this may cause system blockages Fig 1 11 2 1 19 3 For proper connection align the union tube and are tube...

Page 96: ...ure to do the re flaring of pipes before connecting to units to avoid leaking Insulation material and silicone sealant Please ensure there are no gaps where moisture can enter the joint To prevent the...

Page 97: ...e not less than 8 mm 3 Use insulated copper wire for eld wiring Wire size varies with the total length of wiring See 1 10 ELECTRICAL WIRING for details CAUTION Check local electrical codes and regulat...

Page 98: ...kage occurs the unit quality not only becomes inferior but affects environment Repair it as quickly as possible Drain Check 9 Has the adhesive been applied to the drain connecting portion resin portio...

Page 99: ...made automatically Flap position is occasionally set up individually When wind direction is changed flap operates several times and stops at designated position When wind direction is changed flap ope...

Page 100: ...all be checked with an appropriate refrigerant detector prior to and during work to ensure the technician is aware of potentially toxic or ammable atmospheres Ensure that the leak detection equipment...

Page 101: ...r e p y n a y l p p a t o n o D voltage and current permitted for the equipment in use Intrinsically safe components are the only types that can be worked on while live in the presence of a ammable at...

Page 102: ...rson Recovery equipment and cylinders conform to the appropriate standards d Pump down refrigerant system if possible e If a vacuum is not possible make a manifold so that refrigerant can be removed f...

Page 103: ...at is not in direct sunlight or in the flow of cool air from the indoor unit places where optimum air distribution can be ensured places where sufficient clearance for maintenance and service can be e...

Page 104: ...work of unit separation and can lead to personal injury or death Loosen the upper side three bolts Remove the lower side three bolts 2 Move upward and remove the fan motor unit through the round hole...

Page 105: ...ervice 2 Dimensions of indoor unit Unit mm 1 210 1 288 5 964 1 287 1 070 35 5 168 627 554 554 360 486 1 2 1 287 1 291 1 456 29 70 260 381 32 4 3 5 486 434 916 977 42 320 60 67 300 50 100 100 100 29 19...

Page 106: ...Screw in the suspension bolts allowing them to protrude from the ceiling as shown in Fig 1 11 2 2 1 Cut the ceiling material if necessary 3 Suspend and fix the indoor unit using the 2 hexagonal nuts f...

Page 107: ...t See section 2 Installing the Drain Pipe on page 1 11 2 2 6 2 Limitations of Drain Hose Connection CAUTION Do not make a trap in the middle of the supplied drain pipe Doing so will cause abnormal sou...

Page 108: ...e side of the soft PVC socket of the drain hose and the side of the hard PVC pipe Wipe off the protrusion adhesive with a soft cloth Hard PVC pipe VP25 field supplied Soft PVC socket Hose band supplie...

Page 109: ...ng OFF positions When b Manual setting has not been cancelled c Manual setting will be activated if selected but b Manual setting takes precedence when the power is switched back on after power outage...

Page 110: ...2 1 4 1 3 1 4 NOTE Failure to set this parameter may result in decreased air ow and condensation 1 Press and hold down the and buttons simultaneously for 4 or more seconds the Unit No Item Code and De...

Page 111: ...Change the Code no to 5D by pressing the or button or keeping it pressed 4 Select the Set data by pressing the or button Select one of the Set data among 0006 0003 or 0001 according to the desired ext...

Page 112: ...Pa External static pressure Pa External static pressure Pa External static pressure Pa External static pressure Pa External static pressure Pa External static pressure Pa External static pressure Pa...

Page 113: ...brazing The nitrogen gas inside the tubing may overheat causing refrigerant system valves to become damaged Therefore allow the tubing to cool when brazing Use a reducing valve for the nitrogen cylin...

Page 114: ...ious tape turn Clamp the tubing bundle to the wall using 1 clamp approx each meter Interconnecting refrigerant pipework i e pipework external to the unitary components should be marked with a Class la...

Page 115: ...the welded portion performed If the gas leakage occurs the unit quality not only becomes inferior but affects environment Repair it as quickly as possible Drain Check 9 Is there water leakage Since th...

Page 116: ...hot water Some metal edges and the fins are sharp and may cause injury if handled improperly be especially careful when you clean these parts The internal coil and other components of outdoor unit mus...

Page 117: ...referably expel it externally into the atmosphere 7 Where electrical components are being changed they shall be t for the purpose and to the correct speci cation At all times the manufacturer s mainte...

Page 118: ...i t a l i t n e v s i e r e h t d n a s e c r u o s n o i t i n g i y n a o t e s o l c t o n s i p m u p m u u c a v e h t r o f t e l t u o e h t t a h t e r u s n E CHARGING PROCEDURES NOTE See Out...

Page 119: ...1 6 98 18 6 13 7 6 48 32 16 20 1 20 1 6 47 19 8 19 8 7 20 18 4 18 4 7 06 16 6 16 6 6 70 15 4 15 4 6 19 19 21 7 21 7 6 62 21 4 21 4 7 34 20 0 20 0 7 20 18 2 18 2 6 84 17 0 17 0 6 34 22 23 3 19 3 6 76 2...

Page 120: ...3 2 5 56 18 5 6 00 22 4 6 50 18 3 4 49 22 7 4 54 24 12 1 5 89 17 4 6 32 21 3 6 83 17 2 4 81 21 5 4 86 S 200PE3R5B U 200PZH2R8 230V 240V 50Hz 1phase 400V 415V 50Hz 3phase 16 16 0 5 96 21 9 6 46 26 3 7...

Page 121: ...g the Remote Controller Contents of Remote Controller Switch Alarm Display System Control Test Run Procedure CHECKS AFTER INSTALLATION HAVE COMPLETED REGARDING DELIVERY TO THE CUSTOMER Caution for Pum...

Page 122: ...ion material appropriately installed Insulation material is necessary for both gas and liquid tubing Is the 3 way valve for the liquid tube and gas tube open Always be sure to use a properly insulated...

Page 123: ...he power OFF before performing this work Fig 2 3 Check that the 230 240 VAC power is not connected to the inter unit control wiring connector terminal If 230 240 VAC is accidentally applied the indoor...

Page 124: ...s connected to 1 outdoor unit and remote controller Is group control with multiple outdoor units used Turn ON the indoor and outdoor power Indicate mark the combination number See 2 8 3 Automatic addr...

Page 125: ...de screen appears on the LCD display TEST 20 30 THU COOL MODE START 20 30 THU CZ RTC5B CZ RTC4 Timer remote controller 1 2 3 4 Press the remote controller button for 4 seconds or longer Then press the...

Page 126: ...ng start is prohibited Duplication of main unit in group control Automatic Address Alarm The total capacity of indoor units is too low Automatic Address Alarm The total capacity of indoor units is too...

Page 127: ...6 F07 F08 Indoor unit EEPROM trouble Outdoor unit EEPROM trouble F29 F31 F12 Primary current control Activation of compressor s protective device Primary current CT sensor failure H03 Compressor overc...

Page 128: ...ct the other outdoor units and indoor units with different refrigerant systems in the same way Inter unit control wiring Connect the remote controller communication wiring to the indoor units R1 R2 fo...

Page 129: ...ring diagram Set the system address 1 ON 1 2 Fig 2 7 DIP switch System address System address rotary switch Set to 0 at time of shipment System address rotary switch 10s 20s ON OFF Outdoor unit contro...

Page 130: ...g is displayed on the remote controller This message disappears when auto address setting is completed Repeat the same steps to perform auto address setting for each successive system Select the O D u...

Page 131: ...the number of indoor units and setting number of indoor units at the time of auto address setting Simultaneously Alternating 4 C T R Z C Blinking indicator Cancel Auto address 1 Assigning Request con...

Page 132: ...ddress is displayed for the indoor unit that is connected to the remote controller Only the address of the indoor unit that is connected to the remote controller can be checked 3 Press the button agai...

Page 133: ...Ground Indoor unit Outdoor unit Remote controller Remote controller setting mode CZ RTC4 Press and hold the 2 buttons for several seconds simultaneously A Select the Code no 1 Press and hold the and...

Page 134: ...hase model 3 phase model CHK pin RUN pin RUN pin MODE pin MODE pin OUTDOOR UNIT MAIN PCB CR MODE pin factory setting is cooling operation mode 2 10 CHECKS AFTER INSTALLATION HAVE COMPLETED 2 11 REGARD...

Page 135: ...essure gauge drops to 0 1 0 2MPa close the gas tubing valve tightly and short circuit the PUMPDOWN pin for more than 1 second to release That is the end of Pump Down When running for more than 10 minu...

Page 136: ...MEMO 2 16 SM830277 00_ R32 _TD SM indb 16 19 02 28 13 25 27...

Page 137: ...3 3 ELECTRICAL DATA 3 1 Outdoor Units Electric Wiring Diagram 3 2 3 2 Indoor Units Electric Wiring Diagram 3 4 Ducted Type High Static Pressure Ducted Type SM830277 00_ R32 _TD SM indb 1 19 02 12 9 55...

Page 138: ...3 2 3 3 1 Outdoor Units Electric Wiring Diagram U 160PZH2R5 SM830277 00_ R32 _TD SM indb 2 19 02 12 9 55 27...

Page 139: ...3 3 3 Electric Wiring Diagram U 160PZH2R8 U 180PZH2R8 U 200PZH2R8 U 224PZH2R8 SM830277 00_ R32 _TD SM indb 3 19 02 12 9 55 27...

Page 140: ...3 4 3 3 2 Indoor Units Ducted Type S 160PE1R5B Electric Wiring Diagram SM830277 00_ R32 _TD SM indb 4 19 02 12 9 55 28...

Page 141: ...3 5 3 High Static Pressure Ducted Type S 180PE3R5B S 200PE3R5B Electric Wiring Diagram SM830277 00_ R32 _TD SM indb 5 19 02 12 9 55 28...

Page 142: ...3 6 3 High Static Pressure Ducted Type S 224PE3R5B Electric Wiring Diagram SM830277 00_ R32 _TD SM indb 6 19 02 12 9 55 29...

Page 143: ...unctions 4 2 4 2 Outdoor Unit Control PCB ACXA73 2859 ACXA73 3030 ACXA73 3028 4 10 4 3 Outdoor Unit HIC Board ACXA73 2760 ACXA73 3104 4 18 4 4 Indoor Unit Control PCB Switches and Functions 4 20 SM830...

Page 144: ...C with mode 06 Simple Settings Function on the remote controller 1 Once the thermostat has been switched on it cannot be switched off again by indoor air temperature control for a period of 10 minutes...

Page 145: ...is increased When T is low approximately 1 0 or less in the cooling mode or approximately 1 0 or more in the heating mode Controlled so that the inverter frequency is decreased or kept The compressor...

Page 146: ...Frequency decreased Frequency increases prevented Frequency increased slower than normal 54 52 X Setting No EEPROM setting in outdoor unit Outdoor EEPROM Amendment of X values can be made due to 4B O...

Page 147: ...the compressor are halted and restarted after 3 minutes If this start stop activity is repeated 4 times the alarm P03 abnormal discharge temperature occurs min E1 E2 Frequency increased Frequency inc...

Page 148: ...fied Heating operation continued Heating operation continued Defrosting operation continued Yes detected Defrosting operations commenced No No No Frost adherence detection If the following conditions...

Page 149: ...n step is controlled between a range of W0 Step 1 and WF Step 16 U 200PZH2R8 U 224PZH2R8 30 28 1 8 6 6 6 L2 L1 3 7 2 27 8 Ambient temperature Outdoor heat exchanger temperature sensor min C1 C2 C c Fo...

Page 150: ...wider than normal operation if the discharge temperature increases 11 Demand Control The operational current is restricted to either A or B as a general indicator during demand input A and B can be am...

Page 151: ...controller For operating procedure see the Section 6 OUTDOOR UNIT MAINTENANCE REMOTE CONTROLLER Silent mode setting Select the Item code 12 by the maintenance remote controller Parameter 0 Normal No...

Page 152: ...hanger CN C1 MOV plug CN MOV1 SILENT CN SILENT OC plug CN OC EMG plug CN EMG RC plug CN RC TERMINAL CN TERMINAL Outdoor air temp CN TO Intermediate temperature sensor in heat exchanger CN C2 CN FM_LO...

Page 153: ...4 11 4 U 160PZH2R5 ACXA73 2859 SW2 SW1 CHK TEST LED1 A ADD RUN MODE LED2 STOP PUMPDOWN SM830277 00_ R32 _TD SM indb 11 19 02 21 11 54 19...

Page 154: ...ug CN MOV1 SILENT CN SILENT OC plug CN OC EMG plug CN EMG RC plug CN RC TERMINAL CN TERMINAL Comp discharge temp CN TD Inlet temperature sensor in heat exchanger CN C1 CN FM_LO CN FM_UP CN OPT2 CN OPT...

Page 155: ...4 13 4 4 8 B U 160PZH2R8 U 180PZH2R8 ACXA73 3030 LED2 LED1 SW1 SW2 A ADD CHK STOP TEST MODE PUMPDOWN RUN SM830277 00_ R32 _TD SM indb 13 19 02 21 11 54 20...

Page 156: ...N SILENT OC plug CN OC EMG plug CN EMG RC plug CN RC TERMINAL CN TERMINAL Comp discharge temp CN TD Inlet temperature sensor in heat exchanger CN C1 CN FM_LO CN FM_UP CN OPT2 CN OPT1 High pressure swi...

Page 157: ...4 15 4 4 9 4 9 LED2 LED1 SW1 SW2 A ADD CHK STOP TEST MODE PUMPDOWN RUN U 200PZH2R8 U 224PZH2R8 ACXA73 3028 SM830277 00_ R32 _TD SM indb 15 19 02 21 11 54 21...

Page 158: ...it If 10 systems or more are set the setting is made by a combination of this DIP switch and SW2 If 10 19 systems are set set switch 1 10s digit to ON If 20 29 systems are set set switch 2 20s digit t...

Page 159: ...9 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF 10 11 12 13 14 15 16 17 18 19 0 1 2 3 4 5 6 7 8 9 ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF 20 21...

Page 160: ...4 18 4 4 3 Outdoor Unit HIC Board U 160PZH2R5 ACXA73 2760 SM830277 00_ R32 _TD SM indb 18 19 02 21 11 54 24...

Page 161: ...4 19 4 U 160PZH2R8 U 180PZH2R8 U 200PZH2R8 U 224PZH2R8 ACXA73 3104 SM830277 00_ R32 _TD SM indb 19 19 02 21 11 54 24...

Page 162: ...or control even if it is connected This plug can be used for short term tests JP1 JP001 Jumper wire Allows selection of the T10 terminal start stop signal Refer to the Remote Control Section Setting a...

Page 163: ...180PE3R5B S 200PE3R5B S 224PE3R5B X POWER LED D002 EEPROM IC010 EMG CN044 OC CN040 DISP CN063 CHK CN062 T10 CN061 EXCT CN073 JP001 FAN DRIVE CN032 RC EEPROM EMG OC POWER LED OPTION EXCT CHK Pin FAN D...

Page 164: ...MEMO 4 22 SM830277 00_ R32 _TD SM indb 22 19 02 21 11 54 26...

Page 165: ...ection of Parts Outdoor Unit 5 32 5 5 Symptom Thermostat in OFF continues or cycles OFF ON too frequently 5 33 5 6 Table of Thermistor Characteristics 5 34 5 7 How to Remove the Compressor 5 35 5 8 Ho...

Page 166: ...n Automatic address setting start is prohibited Duplication of main unit in group control Automatic Address Alarm The total capacity of indoor units is too low Automatic Address Alarm The total capaci...

Page 167: ...or TS trouble F10 F04 F06 F07 F08 Indoor unit EEPROM trouble Outdoor unit EEPROM trouble F29 F31 F12 Primary current control Activation of compressor s protective device Primary current CT sensor fail...

Page 168: ...the number of detected indoor units connected to that system matches the number that was set and regular communications are occurring Automatic address setting is in progress Blinking alternately Ala...

Page 169: ...ouble Compressor Discharge Temperature Sensor TD Trouble F08 F12 F31 Outdoor Unit Nonvolatile Memory EEPROM Trouble Compressor Inlet Suction Temperature Sensor TS Trouble Outdoor Air Temperature Senso...

Page 170: ...mode To 20 Pre trip 1 time 1 Check 4 way valve 2 Check 4 way valve wiring 3 Check outdoor unit control PCB P04 P22 P29 H31 High pressure protection error High pressure switched ON Alarm is output when...

Page 171: ...that the indoor and outdoor units are connected with correct combination written in catalog 3 1 3 3 3 6 Is the indoor outdoor control line connected to more than one outdoor unit Network wired 3 2 3...

Page 172: ...he short 4 2 Yes No 4 3 4 5 Yes No No No 4 1 Check the indoor unit addresses from the remote control s detailed settings mode Is it Not Set 99 or is the indoor unit s address duplicated 3 3 When the n...

Page 173: ...ss remote controller is the main remote controller set the other remote controller as the main 3 3 Replace wireless remote control parts including wiring 3 4 3 5 3 4 3 5 Yes No Indoor units control PC...

Page 174: ...r the E15 goes off after several minutes When doing so if two remote controllers are being used and the wireless remote controller is the main remote controller set the other remote controller as the...

Page 175: ...rcuit or Short circuit 1 2 Sensor connector is connected to PC board properly 1 1 Sensor is correctly installed at holder side 1 2 1 2 Reconnect and check Replace sensor Correct and see what happens 1...

Page 176: ...pen circuit or short circuit 1 2 Sensor connector is connected to PC board properly 1 1 1 2 Reconnect and check Yes No 1 Sensor 2 PC board Replace PC board because of outdoor control PC board failure...

Page 177: ...nsor 2 1 Yes No F31 Outdoor Unit Nonvolatile Memory EEPROM Trouble Error Detection Method Error Diagnosis It is judged an error based on the criteria listed below When power initially turned ON for th...

Page 178: ...3 2 2 Loose electrical wire connection 2 1 Correct wiring 2 3 Has FUSE1 A FUSE2 FUSE3 blown Check the electrical conduction with tester 2 2 Yes Yes No No Replace CR board 2 3 PC board wiring Check not...

Page 179: ...lure Compressor Discharge Temperature Sensor TD Disconnected Error Detection Method In case of outdoor temperature over 5 C For 10 minutes since started variation of discharge temperature is always de...

Page 180: ...ing power cord signal line between the HIC and the outdoor CR board Check the wiring one by one with a tester if there is opened and grounding The heat dissipating surface on the back of the HIC is in...

Page 181: ...W 1 k to 10 k HIC 5 k to 20 k U 20 k to V 20 k to W 20 k to HIC 20 k to C I H C I H Tester terminals Resistance value ohm C I H C I H U 20 k to 20 k to V 20 k to W 20 k to Outdoor Unit Control HIC PC...

Page 182: ...maintenance remote controller and check whether item code 81 outdoor capacity value shows 0 or unauthorized capacity is set on the detailed settings mode display of the outdoor EEPROM If the capacity...

Page 183: ...r after insertion and removal of CN HOT1 or CN HOT2 connector wired from the 4 way valve connector on the HIC PC board 2 2 The parts inside the 4 way valve might have fixed at the cooling side Replace...

Page 184: ...ring is opened Are these checking finished without fail 3 4 4 1 Replace the outdoor unit fan Correct connection and or wiring Yes No While heating is operating an alarm is occurred 3 5 3 6 4 1 Yes No...

Page 185: ...em with the electronical coil and or the control PC board 4 2 4 3 Repair the expansion valve of the indoor unit Yes No 3 Problem around the heat exchanger 4 Blockage in the refrigerant circuit Error o...

Page 186: ...alarm triggered again 3 2 Replace the outdoor unit HIC PC board 4 1 Yes No 3 Check the outdoor unit HIC PC board 2 Check the outdoor unit CR PC board There may be a instantaneous blackout failure If t...

Page 187: ...the electronical coil and or the control PC board 3 3 As the second detection is not done restart and see what happens if there is no error Service valve inside the outdoor unit closed 4 Mini VRF Sys...

Page 188: ...an 4K Electronic expansion valve is fully opened Compressor s discharge temperature exceeds 95 C Alarm occurs in the following cases 1 1 Yes No 1 Adjustment of refrigerant amount Recharge with additio...

Page 189: ...of components that are connected by wiring from the CR board 2 2 Correct 2 3 Yes No Correct 2 4 Yes No 2 3 Disconnected parts miswiring and or poor connections loose are observed in the connections of...

Page 190: ...high pressure saturation temperature is 43 C or less the secondary current of the inverter is high The frequency Hz ends up dropping due to the current 5 6 Replace the compressor See what happens Yes...

Page 191: ...value measure with an analog tester Excepting the parts of value is 0 short circuit it is acceptable if a small resistance value appears as a reference value unless the HIC board IPM Pass Fail Tests...

Page 192: ...It is judged an error when the outdoor fan motor s rotating signal cannot be detected normally 1 2 Are the connectors CN FM_UP and CN FM_LO firmly connected to the outdoor control PC board lock engage...

Page 193: ...unit Apply putty and screws must not be loose Does it operate normally Yes No See what happens See what happens The results of the pass fail tests for the following HIC PC board IPM show it to be out...

Page 194: ...73 2760 U 160PZH2R5 Single phase outdoor unit HIC PC board P U V W NU RE1 RE2 ACXA73 3104 U 160PZH2R8 U 180PZH2R8 U 200PZH2R8 U 224PZH2R8 3 phase outdoor unit HIC PC board P U V W NU RE2 RE1 SM830277...

Page 195: ...s 1 1 1 Other indoor unit P31 Group Control Error Error Detection Method Other indoor unit alarms within the group 1 Survey the indoor unit that alarms other than P31 in the indoor unit group and spec...

Page 196: ...pin 5 and pins 1 through 4 should be approximately 46 ohm for all If the result is 0 ohm or then replace the coil SM830195 00 indb 52 2011 09 30 15 41 52 2 Outdoor Unit Fan Motor Model No Part No Pan...

Page 197: ...l PC board and check alarm messages See operational status 2 2 Yes No 2 2 Discharge temperature is over 80 C in stop mode and does not decrease Connect outdoor maintenance remote controller to RC sock...

Page 198: ...or Air Temp TO Sensor Intake Temp TS Sensor Heat Exchanger Temp C1 Sensor Heat Exchanger Temp C2 Sensor 2 Discharge Temp TD Sensor Resistance k Resistance k Temperature C Resistance k Temperature C 0...

Page 199: ...Remove the crank case heater 5 Remove the bolts 3 and then remove the washer and rubber spacer 6 Cut off the compressor side s suction tube because the suction tube is solid and unmovable See the dia...

Page 200: ...s for connecting compressor connected to the electrical component box in the unit 4 Remove the fixture screws 4 as shown in the diagram and remove the electrical component box NOTE Be sure to remove t...

Page 201: ...temperature is over 80 C in stop mode and does not decrease Connect outdoor maintenance remote controller to RC socket on outdoor unit main control PC board and check alarm messages Replace discharge...

Page 202: ...MEMO 5 38 SM830277 00_ R32 _TD SM indb 38 19 02 28 13 37 39...

Page 203: ...isplay Operations and Functions 6 3 6 4 Monitoring Operations Display of Indoor Unit and Outdoor Unit Sensor Temperatures 6 8 6 5 Monitoring the Outdoor Unit Alarm History Display of Outdoor Unit Alar...

Page 204: ...indoor unit 6 2 Functions Normal display functions 1 Functions Button operations can be used to perform the following functions Start stop of all indoor units Switching between cooling and heating Tes...

Page 205: ...ing is completed 6 3 Normal Display Operations and Functions Normal display functions Connect the special service checker wiring to the outdoor unit PCB The connection is shown in the figure below Whe...

Page 206: ...isplay indicates the operating mode of the indoor unit with the lowest unit No l All units test run Fig 6 2 Operation The Check button can be used to start and stop a test run for all indoor units Pre...

Page 207: ...perating status of outdoor unit compressor 7 segment display Compressor 1 operating time 0 99999999 hours Outdoor unit power ON time 0 99999999 hours Compressor 1 operation count 0 65535 times Alarm h...

Page 208: ...YY Outdoor unit sub bus address 1 8 1 appears when there is only 1 outdoor unit Locations where 1 2 and 3 are displayed as shown in Fig 6 4 01 No of connected indoor units 4 units connected Sample di...

Page 209: ...it Lit Not lit Lit Display of unit No 1 Display of unit Nos 1 and 2 Display of unit Nos 1 2 and 3 Display of unit Nos 1 2 3 and 4 NOTE The change of the colon display between unit Nos 1 20 to unit Nos...

Page 210: ...erations are the same as for monitor mode using the indoor unit remote controller 2 Press the button and select the indoor unit to monitor 3 Press the temperature setting and buttons and select the it...

Page 211: ...E2 05 06 07 08 09 Outdoor unit data 0A Discharge temp TD 0b 0C 0d Intake temp TS 0E Outdoor unit heat exchanger temp C1 0F Outdoor unit heat exchanger temp C2 10 11 Outdoor air temp TO 12 13 Current...

Page 212: ...hows the outdoor unit address 2 Press the button and select the outdoor unit for which to monitor the alarm history 3 Press the temperature setting and buttons and select the item code for the alarm h...

Page 213: ...he button At this time display stops blinking and remains lit During this mode is displayed blinking The outdoor unit address display section displays ALL the item code and number DN value in the tabl...

Page 214: ...or unit cooling thermostat OFF 0 Invalid P 1 Measures against smell 1A Demand 1 current 0 0 40 40 45 45 75 75 P 130 130 1 No control 1B Demand 2 current 0 0 40 40 45 45 50 50 P 130 130 1 No control 1D...

Page 215: ...ettings Function 7 5 7 4 List of Detailed Setting Items 7 7 7 5 Simple Setting Items 7 10 7 6 Detailed Setting Items 7 12 7 7 Remote Controller Servicing Functions 7 15 7 8 Test Run Function 7 17 7 RE...

Page 216: ...on the remote controller LCD display Fig 7 1 At this time the indoor unit fan or all indoor unit fans in the case of group control begins operating 3 If group control is in effect press the select the...

Page 217: ...ton and press the button The Exit simple settings and restart Simple setting end screen appears on the LCD display Select YES and press the button Procedure of CZ RTC5B Fig 7 2 SM830255 00_Single_ 4 T...

Page 218: ...0004 Lo 1 min LL 3 min Lo 0005 Lo Lo 0006 LL Lo Heating intake temperature shift 0000 No shift 0001 Shifts intake temperature 1 C down 0002 Shifts intake temperature 2 C down 0003 Shifts intake temper...

Page 219: ...ure setting select the item code to change buttons to 5 Press the timer time buttons to select the desired setting data For item codes and setting data refer to the following page 6 Press the button T...

Page 220: ...ect the Unit no by pressing the or button and press the button The Exit detailed settings and restart Detailed setting end screen appears on the LCD display Select YES and press the button SM830255 00...

Page 221: ...ntrol indoor units except for main unit 0099 Not set Cooling intake temperature shift 010 Shifts intake temperature 10 C down 009 Shifts intake temperature 9 C down 001 Shifts intake temperature 1 C d...

Page 222: ...Upper limit Lower limit Drying 0018 18 C Lower limit at shipment 0019 19 C 0029 29 C 0030 30 C Upper limit at shipment Upper limit Lower limit Auto heat cool 0017 17 C Lower limit at shipment 0018 18...

Page 223: ...C 0025 Control temperature 25 C 0026 Control temperature 26 C Fan output switching 0000 Output linked with fan ON when indoor unit fan is operating 0001 Fan mode operation output Fan tap setting Exter...

Page 224: ...pping for cases when filter fouling is more severe than normal Filter sign ON times for each model Model data Model Filter sign ON time Standard Long life 0006 Ducted E3 Ducted E1 High Static Pressure...

Page 225: ...ing an AMY central control system or similar system and when an optional electric heater is installed This is unrelated to control of the electric heater 08 Humidifying when heater thermostat is OFF N...

Page 226: ...e set in increments of 5 minutes 1b Forced thermostat ON time Use this setting to change the time for forced operation at installation or servicing from 5 minutes to 4 minutes 1E Temperature shift for...

Page 227: ...rted and stopped by the wired remote controller The ventilation fan can operate linked with the start and stop of the indoor unit or can be operated even when the indoor unit is stopped Use a ventilat...

Page 228: ...e of use Change the settings data at the same time 5F Stop at time set for OFF timer after operation starts This setting enables a function that stops operation when the amount of time set for the OFF...

Page 229: ...e controller is connected stops Detailed settings System address indoor unit address central control address and other settings Automatic address Automatic address setting based on command from the wi...

Page 230: ...n settings are made from a remote controller the indoor unit where that remote controller is connected stops Detailed settings System address indoor unit address central control address and other sett...

Page 231: ...test run can be performed using the HEAT COOL or FAN operation modes The outdoor units will not operate for approximately 3 minutes after the power is turned ON and after operation is stopped If corre...

Page 232: ...Press the button Test run will be started Test run setting mode screen appears on the LCD display SM830255 00_Single_ 4 TD SM indb 22 16 09 21 13 54 54 Maintenance func 1 Outdoor unit error data 2 Ser...

Page 233: ...nsor to monitor 4 If group control is in effect press the to select the unit to monitor button Press the temperature setting buttons to select the item code to change 5 Press the button to return to n...

Page 234: ...r information of the unit Refer the information by pressing the or button Fig 7 10 SM830255 00_Single_ 4 TD SM indb 24 16 09 21 13 54 56 Maintenance func 1 Outdoor unit error data 2 Service contact 3...

Page 235: ...LCD display 2 Press the or button to see each menu If you wish to see the next screen instantly press the or button Select 7 Simple settings on the LCD display and press the button The Simple settings...

Page 236: ...t operation 4 Under sensor communication error Shows that the connected ECONAVI sensor is in error state 3 Under suspension with absentee State of energy saving suspended operation Shows that air cond...

Page 237: ...matic Return 8 18 Troubleshooting 8 2 8 3 8 3 8 5 8 5 8 6 8 7 8 8 8 8 8 9 8 9 8 11 8 12 8 12 8 13 8 13 8 13 8 13 8 14 8 15 Optional Controller Remote Controller 8 19 Names and Functions 8 20 Installin...

Page 238: ...system can result Stop the system and turn the power off if you sense unusual smells or other irregularities Do not swallow the battery Do not repair Contact your dealer before moving the system Movin...

Page 239: ...ops the operation 3 Fan speed button 4 Flap button 5 ECONAVI button Press to set ECONAVI Press to set nanoe X Use this when connected to an aftermarket fan 6 nanoe X button 7 Ventilation button 8 Cloc...

Page 240: ...filter needs to be cleaned RECEIVER Screen display 1 2 3 6 8 9 10 11 5 7 12 4 13 14 15 1 Appears when ECONAVI is being set to ON 2 Indicates the set temperature 3 Appears when nanoe X is being set to...

Page 241: ...with the polarity as shown in the figure 3 Gently insert one end of an unfolded paper clip or a similar object that can it into the RC reset hole and press the RC reset button inside the hole Take th...

Page 242: ...ng condition See page 8 12 for how to change the maximum temperature 5 Press Every time you press it cycles from Swing Stop If you press again while the flap is swinging you can stop the flap from swi...

Page 243: ...cing batteries it displays Initial setting Changing a timer setting 1 Perform Step 1 to 3 noted above as you did when setting Canceling a timer setting 1 Press If you wish to cancel the setting for ei...

Page 244: ...n to Step 2 to continue setting if you press instead of Note Press to stop operation in the middle 8 6 Lock Individual Flap 8 7 Operating Multiple In Outdoor Units Simultaneously Group Control You can...

Page 245: ...wind from the air conditioner can blow directly on it or near any other heat source Take care not to drop throw or wash the remote controller with water The signal from the remote controller may not...

Page 246: ...to the address of a receiver the buzzer sounds If it is on ALL the buzzer will always sound If it is on ALL it can be operated regardless of receiver addresses Point the remote controller at the rece...

Page 247: ...Stop Fan speed Flap Temperature setting Mode select or Energy saving button is pressed the unit will beep 5 times and the change will not be made Use Emergency Operation in the following situations w...

Page 248: ...tings How to Operate While holding down the buttons below the remote controller s display changes every time is pressed Whatever is being displayed when you release is set A variety of changes can be...

Page 249: ...ot support this function See the section 8 12 Button Control on page 8 12 for how to enable or disable the button is displayed if the function is not available is not displayed in Fan mode 1 8 13 nano...

Page 250: ...0 min by the 10 min 4 Press to set the temperature then press MAX C MIN C Auto 27 17 Heat 30 16 Dry Cool 30 18 8 17 Temperature Automatic Return The temperature range that can be set varies depending...

Page 251: ...ernately Change the operating mode Do the addresses match one another Check the addresses of the receiver and the remote controller See page 8 10 The air conditioner starts and stops on its own Has th...

Page 252: ...t fan Pressing this button starts and stops the fan When the air conditioner is started or stopped the fan starts or stops at the same time appears on the display of the remote controller when the fan...

Page 253: ...ter lamp This lamp is for notifying you when the filter needs to be cleaned If a heat pump model is being used it will beep twice and the operating lamp will light up on the display if the timer and s...

Page 254: ...How to remove batteries NOTE NOTE 8 21 Setting the Current Time After changing the batteries and pressing reset be sure to reset the current time When reset is pressed the current time reverts to 1 P...

Page 255: ...conditioner off in the normal way Disconnect the power to the indoor unit and contact the dealer where the product was purchased Auto Operation Only when identical refrigerant system inside all the in...

Page 256: ...if you press the time you set changes to a steady display indicating settings are complete After the timer setting is displayed for three seconds the display reverts to the current time Combining ON a...

Page 257: ...vailable functions differ depending on the indoor unit being used The wind direction cannot be set via remote controller for any models other than those noted below For more information please refer t...

Page 258: ...he Remote Controller Wall Mount Use Press from the location you wish to mount the remote controller and make sure the signal is received properly Pull the remote controller forward to remove it Don t...

Page 259: ...receiver s address setting the buzzer sounds 6 ALL Address Display on the Remote Controller CZ RWSC3 Position of the Receiver s Address Switch The position of the receiver s address switch does not ma...

Page 260: ...remote controller is lost CZ RWSC3 Start press Emergency Operation of the receiver If the indoor temperature is 24 C or greater when the unit starts running it will act as a cooler If the indoor temp...

Page 261: ...settings How to Operate While holding down the buttons below every time is pressed the remote controller s display changes Whatever is being displayed when you release is set Setting Item Operation B...

Page 262: ...o or Heat is indicated in the display Make settings to the remote controller s operation mode display See Page 8 25 After putting the batteries in the remote controller even when it is operated the di...

Page 263: ...locations for installation Location where condensation occurs Location where voltage fluctuation frequently occurs Location where there is a machine producing electromagnetic radiation 2 Installation...

Page 264: ...wiring field supply No polarity Indoor unit Indoor unit Indoor unit Indoor unit 1 2 1 2 R1 R2 Terminals for RC wiring b u S r e v i e c e R b u S r e v i e c e R n i a M C R d e r i W n i a M C R d e...

Page 265: ...stances Modified or disassembled receiver may cause fire electric shock or injury We assume no responsibility for accidents or damages resulting from methods other than those described in the installa...

Page 266: ...er 1 3 2 Cut here with a nipper and remove the burr with e l i f a Mount the top case Align the claws of the top case and then align the claws of the bottom case Mount the bottom case to the wall Conn...

Page 267: ...ing the wired remote controller to Main is recommended The remote controller and the receiver can be connected to any indoor unit for operation Note 1 2 1 2 R1 R2 R1 R2 R1 R2 R1 R2 RC wiring field sup...

Page 268: ...perations can only be performed Temperature cannot be changed The test operation mode is automatically turned off in 60 minutes To prevent continuous test operation Outdoor units do not operate for ap...

Page 269: ...imultaneously Error in the gas heat pump air conditioner A01 A31 Simultaneously Inconsistency in Cooling Heating Including an auto temp setting for a model without auto temp settings Alternately Oil a...

Page 270: ...ress to select setting data and press 3 Press Setting item Setting data Factory setting Check 1 Operation Mode 1 2 Flap Display 3 Select Fan Speed 5 Clock Display 00 24 hour 4 C 0 0 F 1 0 C 0 0 y a l...

Page 271: ...nning keeps for 10 minutes or longer check the unit number OPERATION TIMER STANDBY OFF ON Illuminated Blinking 0 5 seconds interval 5 Press for 4 seconds or longer to exit the Auto Address setting Aut...

Page 272: ...ur 6 Ventilation Fan ON OFF OFF No Display ON OFF 3 0 3 C 5 3 o t 5 0 x a M p m e t l o o C 7 8 1 C 5 3 o t 5 0 n i M p m e t l o o C 8 4 0 3 C 5 3 o t 5 0 x a M p m e t t a e H 9 6 1 C 5 3 o t 5 0 n...

Page 273: ...n lamps OPERATION TIMER STANDBY blink during test operation 3 To finish test operation press and hold the emergency operation button for 10 seconds Attention Do not use this mode for purposes other th...

Page 274: ...201903 SM830277 00_ R32 _TD SM indb 1 19 02 12 9 03 53...

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