Panasonic MINAS-BL GU series Technical Instructions Download Page 34

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Conformance to EC directive and UL standard

• DV0P4190

• DV0P1450

4.2

0.2

UL-1015 AWG16

28±1

5.5

28.5±1

4.5

0.5

200

+30 −0

[Unit: mm]

4.2

0.2

UL-1015 AWG16

28±1

5.5

28.5±1

4.5

0.5

200

+30 −0

1 2

[Unit: mm]

Circuit diagram

①

② ③

①

②

Recommended circuit breaker (MCCB)

Made by Sensata Technologies Japan Limited:

Type IELH-1-11-63-5A-M (single phase) Type IELH-1-111-63-5A-M (3-phase)

(Rated current 5A, cutoff characteristics DELAY63)

• Recommended cutoff characteristics: DELAY61-63

Surge absorber

Ferrite core (Noise filter for control signals)

39±1
34±1

30±1

13±1

mass: 62.8

[Unit: mm]

• DV0P1460

• DV0P4170

• DV0PM20042

Label

Terminal cover

(transparent)

−

4.5

−

4.5×6.75

53.1±1.0

100.0±2.0

88.0

75.0

5.0

12.0

10.0

50.0 60.0

7.0

2.0

（

11.6

）

（

13.0

）

6-M4

Label

115

105

5.5

Earth terminal

Screw

for cover

Cover

Body

[Unit: mm]

List of compatible peripheral equipment

Part name

Optional parts

number (option)

Manufacturer's

parts number

Qty.

Manufacturer

Noise filter

(single phase 100, 200 V)

DV0P4170

SUP-EK5-ER-6

Okaya Electric

Industries Co. Ltd.

Noise filter

(3-phase)

DV0PM20042 3SUP-HU10-ER-6 1

Surge absorber

(single phase 100, 200 V)

DV0P4190

・

V-781BWZ-4 1

Surge absorber

(3-phase)

DV0P1450

・

V-781BXZ-4 1

Noise filter for control signals DV0P1460

ZCAT3035-1330 4

TDK Corporation

Noise filter

Summary of Contents for MINAS-BL GU series

Page 1: ...odel 8 Name of part 10 Installation 12 Caution 15 System configuration and wiring 16 Wiring 18 Test run 24 Checking load and use condition 28 Assembling of gear head 30 Maintenance inspections 31 Protective functions 32 How to clear trip 34 Troubleshooting 35 How to use Digital key pad option 38 Operating instruction 40 Test run Digital key pad 41 How to copy parameter 44 List of parameters Defaul...

Page 2: ...60664 1 Preventing fire electric shock or damages Install on incombustible materials such as metal Preventing fire Confirm the direction of rotation before installing in the machine Preventing injury Install an external emergency stop device to shut down the main power source in any emergency Preventing injury fire When used in a clean room or the like take measures against smoke and dust Preventi...

Page 3: ...e CS signal wires correctly Preventing injury damages or breakage Caution Commercial power supply should be used for power supply of brushless amplifier Preventing damages When connecting the grounding terminal of the extension cable use a terminal block or an insulation sleeve for insulation Preventing electric shock Safety precautions during operation Danger Do not touch the brushless amplifier ...

Page 4: ...juries electric shock or fire Caution Do not approach the machine after the power recovery in case of instantaneous power failure because there is a possibility of a sudden restart Cause of injuries When the protection function is activated remove the cause and ensure safety before resetting and restarting Preventing injuries Other safety precautions Danger Do not attempt to touch the keyway with ...

Page 5: ...ntroduction Checking the model After unpacking Make sure that the model is what you have ordered Check whether the product has been damaged or not during transportation If any deficiency should be found contact the dealer store where you bought this product Checking the model of Amplifier Motor and Gear head This amplifier is designed for use in combination with a motor to be specified by us Check...

Page 6: ...ewed from the motor shaft side CCW counterclockwise rotation viewed from the motor shaft side The direction of rotation of the gearhead output shaft may change See page 28 Name of part You can remove the front panel by pulling it while not attaching the brushless amplifier to the equipment Front view without Front panel Rear view Connector for communications SER Connector for motor connection MOTO...

Page 7: ...stall a release device against locking by gear biting As for food or textile equipment install an oil pan for measures against grease leakage Do not install an encoder sensor contact etc in the proximity of gear head Or otherwise protect such devices against grease leakage In order to prevent unexpected accident be sure to perform daily check Environmental condition Item Condition Ambient temperat...

Page 8: ...t mounting screw should be selected appropriately so as not to be loose or damaged considering the strength of the screw to be used and the material of the installation destination Recommended tightening torque When install to steel plate with steel screw M4 0 8 N m to 1 2 N m In order to cool effectively please secure ambient space Measure the ambient temperature 50 mm away from the side and bott...

Page 9: ...P EK5 ER 6 OKAYA ELECTRIC IND CO LTD 3 phase DV0PM20042 3SUP HU10 ER 6 Selection of Molded Case Circuit Breaker MCCB magnetic contactor and electric wire wiring within equipment refer to P 64 Conformance to EC directive and UL standard for compatibility with overseas standard Voltage Capacity W MCCB rated current Magnetic contactor rated current contact structure Minimum wire size mm2 Wiring withi...

Page 10: ...ng Standard wiring diagram Function of terminal Terminal for power supply POWER Part number of terminal block 0138 7603 DINKLE Terminal symbol Terminal name Terminal explanation L3 Terminal for power supply input Connect the terminal to commercial power supply conforming to voltage specification When you use single phase connect the main power between L1 and L2 terminals L2 L1 The lower side of pr...

Page 11: ...input cannot be used for any other purpose 9 01 1 Signal output 1 Trip signal output L in trip Contact ON Open collector Vce max DC30 V Ic max 50 mA 10 02 1 Signal output 2 Velocity pulse output 24 pulses 1 rotation Open collector Vce max DC 30 V Ic max 50 mA 1 Function of input output can be changed by the Digital key pad or PANATERM for BL Default is shown Please refer to The function of paramet...

Page 12: ...r equivalent mating connector Housing 5557 08R 210 Terminal 5556PBTL Terminal number Terminal symbol Terminal name Terminal explanation 1 U Motor U phase Connect motor wire U V and W 2 V Motor V phase 3 W Motor W phase 4 5VS High voltage 5 V Not isolated from commercial power source Use care to avoid electric shock and grounding fault 5 CS1 CS signal 1 6 CS2 CS signal 2 7 CS3 CS signal 3 8 GNDS Hi...

Page 13: ...tion direction of motor and that of gear output shaft are reversed for some gear reduction ratio Please refer to the table of the permissible torque P 28 2 Operation with external control signal Set the RUN switch on the front panel to RUN the rotate direction selector switch to CCW and the I1 input enable switch SW3 on the back of the prod uct to ON When power is turned on the power LED lights in...

Page 14: ...tentiometer Turn off power when the motor is to be stopped for a long time Attention When power is turned off with RUN STOP switch in RUN position and turned on again the motor will start again which is dangerous When turning on pow er always make sure that the switch is in STOP position When gear head is incorporated the rotation direction of motor and that of gear output shaft are reversed for s...

Page 15: ... 7 17 3 19 0 19 6 MBMU1E AZ MZ9G B MY9G B 1 01 1 21 1 69 2 02 2 54 3 04 3 42 3 82 4 59 5 58 6 17 7 91 9 34 10 5 14 7 17 5 19 6 Direction of rotation represents that the direction is same as that of motor otherwise opposite to that of motor 〇 in the part name of motor represents either 1 or 2 which indicates supply voltage in the part name of gear head represents a figure which indicates reduction ...

Page 16: ...nspection are essential for proper and satisfactory operation of the motor Maintenance Inspection item Maintenance Check item Inspection procedure Condition Input voltage Voltmeter Must be within 10 of rating Input current Ammeter Must be within rated input current described on nameplate Insulation resistance Insulation resistance tester The resistance of motor should be 1 MΩ or higher when tested...

Page 17: ...ushless amplifier trips when rotation speed actual speed exceeds specified value Approx 6000 r min Check for overshooting due to too short acceleration time E OS Trip number Protective item Description Measure Display on Digital key pad 8 Overcurrent error The brushless amplifier trips when the motor current exceeds specified current It may have been caused by excessive acceleration deceleration s...

Page 18: ... detail of trip If failure is likely or when any part is damaged or when you are in any other trouble contact the sales agent of purchase or our company Phenomenon Detail of checking Measure etc Motor does not rotate Check for abnormality of wiring Apply proper wiring Check whether protective function is activated Check whether alarm LED red is on Check the detail of trip Turn off power once and t...

Page 19: ...list on P 47 Turn off operation instruction before changing Motor does not rotate smoothly at low speed The inertia of the load is small such as running the motor alone Drive with load connected Increase the load inertia such as attaching a flywheel It may be necessary to adjust the speed loop proportional gain larger Please be aware that increasing the speed loop proportional gain may increase th...

Page 20: ...ode and parameter setting mode and for saved parameter setting switch This switch enables selection of parameter and setting and changing of contents When the motor is tripped pressing and at the same time enables reset of trip switch This switch is for instruction of operation Only when 30 Run command selection is See 33 I1 I2 function selection 2 on P 57 for rotation direction Disconnecting the ...

Page 21: ...r switch is pressed in parameter setting mode data is stored MODE Test run Digital key pad Inspection prior to test run Test run Inspection prior to test run 1 Make sure that all wiring is correct 2 Make sure that input power supply conforms to rating Test run Test run procedure by the Digital key pad is as follows An example is introduced here where the motor runs CW at 1800 r min with the Digita...

Page 22: ...o be changed by use of I2 See 33 I1 I2 function selection 2 on P 57 Setting is still stored when power is turned off When operating the motor with Digital key pad only in trial run either reset the setting or initialize parameters after completion of trial run Parameter 54 Here note that all parameters return to default when parameters are initialized Test run Digital key pad Description of operat...

Page 23: ...7 parameter copy Same operation as 1 1 and 2 1 Choose writing a parameter to the brushless amplifier Press Flashing Flashing Press three times to choose 2 Write a parameter to the brushless amplifier Press for 1 second while holding down Flashing Slow flashing once per second 3 Wait about 10 seconds LED表示 LED表示点滅点滅点滅点滅点滅点滅点滅点滅点滅全点灯全点灯全点灯全点灯全点灯全点灯 4 Completion of writing ...

Page 24: ... Outline of parameters Brushless amplifier of this series is equipped with various parameters for adjustment and setup to characteristics and functions Amplifier in optimum condition for your running requirements Composition of parameters and list of default Parameter No Name of parameter Parameter setting Setting range Minimum unit Default Check 1 00 Internal speed 0 th speed 0 to 3b Upper speed ...

Page 25: ...nce 8 Load factor 9 Command speed Internal DC voltage 47 Numerator of display magnification factor 1 to 48 Denominator of display magnification factor 10 1 time 1 1 When parameter marked with C in the check column is changed and stored the unit is tripped for safety It is not allowed to change them while the motor is running 3 Corresponds to RUN switch on the front panel or signal input 4 Correspo...

Page 26: ...48 Denominator of display magnification factor 1 to 1000 1 time 1 4A Trip history clear No operation Clear trip history 4b Trip history 1 4C Trip history 2 4d Trip history 3 4E Trip history 4 4F Trip history 5 50 Undervoltage trip selection No trip Trip C 51 Retrial selection 1 to 4 C 52 Retrial start time 1 to 120 sec 1 sec 5 54 Parameter initializing No operation Initialize to default 57 Paramet...

Page 27: ...n You can select how to stop the motor FREE Power supply to the motor is cut off and the motor is stopped naturally when stop command is input free run stop It takes longer for the motor to completely stop when load inertia is big DECEL When stop command is input the motor reduces its speed according to preset deceleration time Electric brake is performed by Zero speed control and then power is cu...

Page 28: ...operation mode Speed setting Speed setting 8th speed operation mode Speed setting Speed setting Speed setting 1 2nd speed operation mode I3 Setting to be chosen OFF Speed setting knob internal speed 0 th speed or FIN ON 1st speed Parameter No Name of parameter Description 32 Operation mode selection 2 4th speed operation mode I3 I4 Setting to be chosen OFF OFF Speed setting knob internal speed 0 t...

Page 29: ...n selection ON OFF OFF ON CW rotation selection ON ON Free run stop irrespective of switch Trip reset which must be retained 0 2 sec or longer 1 REVERSE FORWARD State of I1 and I2 Action I1 I2 OFF OFF CW rotation selection ON OFF OFF ON CCW rotation selection ON ON Free run stop irrespective of switch Trip reset which must be retained 0 2 sec or longer 1 RUNSTOP FORWARD REVERSE State of I1 and I2 ...

Page 30: ...mand selection is analogue voltage speed setting VOL A motor setting speed at 5 V input is set Further upper limit of 00 Internal speed 0 th speed and 01 1st speed to 07 7th speed and 44 Speed matching range is limited by this parameter 3C Torque limit Set the upper limit of motor output torque with torque reference Since the torque is not controlled there is no precision please use as a guide It ...

Page 31: ...48 Denominator of display magnification factor is displayed Parameter No Name of parameter Description 47 Numerator of display magnification factor You can set the multiplying factor of a value displayed on 5 digit LED Value of 47 48 is a display multiplying factor Set a value in the range where calculated display magnifying factor is 10 to 1 1000 Rotation number of gear output shaft and the speed...

Page 32: ...ration time Zero speed control CCW CW switch I2 1st speed I3 Internal speed 0 th speed 1st speed CCW CW Parameter No Name of parameter Description 51 Retrial selection Automatic reset in trip trip retrial can be set here Trip can be is automatically reset to allow operation to continue Use this func tion only on such equipment that has no problem of safety even if the motor is automatically restar...

Page 33: ...t may cause radio frequency interference This brushless amplifier decides the model such as installation and wiring and it conforms to the relevant standard of the EMC directive in that model Wiring conditions grounding conditions etc may not be the same as those of the model in the state where it is incorporated in actual machinery equipment Therefore as for compliance with the EMC directive in m...

Page 34: ...als 39 1 34 1 30 1 13 1 mass 62 8 g Unit mm DV0P1460 DV0P4170 DV0PM20042 Label Terminal cover transparent 2 ø4 5 2 ø4 5 6 75 53 1 1 0 100 0 2 0 88 0 75 0 5 0 12 0 10 0 50 0 60 0 7 0 2 0 11 6 13 0 6 M4 Label 115 105 95 5 5 10 43 70 52 Earth terminal M4 M4 Screw for cover M3 Cover Body Unit mm List of compatible peripheral equipment Part name Optional parts number option Manufacturer s parts number ...

Page 35: ...he shaft pass through section and cable end connector Should conform to the test conditions specified in EN standard EN60529 and EN60034 5 Not suitable for application where watertightness is required over a prolonged period even if frequently washed Standard characteristics measurement conditions are temperature of 25 C and relative humidity of 65 and may be extended to 5 to 35 C and 45 to 85 RH ...

Page 36: ...hange parameter Monitor of condition Parameter change status monitor etc can be executed through a store bought PC Communication software PANATERM for BL Digital key pad connection cable DV0P383 and PC connection cable DV0P4140 are required The PC should be provided with RS232 port or RS232 USB convertor Parameter change status monitor etc can be executed through the optional Digital key pad DV0P3...

Page 37: ...mm Specifications Gear head MX8G B for 50W motor option A figure representing reduction ration in Reduction ratio 3 3 6 5 6 7 5 9 10 12 5 15 18 20 25 30 36 50 60 75 90 100 120 150 180 22 types MZ9G B MY9G B for 90W 130W motors option A figure representing reduction ration in Reduction ratio 3 3 6 5 6 7 5 9 10 12 5 15 18 20 25 30 36 50 60 75 90 100 120 150 180 200 23 types Key and keyway attachment...

Page 38: ... color of a cable Console A side connector pin No 1 2 5V 5 3 SOT 9 4 SIN 8 5 6 7 COM 3 8 SCK 7 Terminal No of SER connector Terminal name Digital key pad side connector pin No PC connection cable 10 pin D sub connector pin 1 5 m Unit mm Unit mm DV0P3500 DV0P3510 LOW STOP HIGH RUN 8 20 28 2 ø3 5 70 60 65 55 CW CCW CN1 POWER CN2 5 1 9 6 CN3 JST CONNECTOR DB 9SS D sub connector L 1 5 0 1m 25 3 75 5 5...

Page 39: ...9 White 10 Black Terminal number and lead wire color 0 2 4 6 8 10 10 0 4 ø15 5 ø10 hole Example Nameplate knob 38 50 9 3 ø2 8 0 2 M3 5 R22以下 2 3 VR terminal No 1 t 0 5 Insulation paper Set screw t 0 35 Knob Nut flat washer spring washer Name plate Panel Customer s mounting surface 20 1 15 or less 10 1 ø24 6 0 5 ø6 2 0 5 M9 0 75 24 or less I1 I2 I3 I4 I5 COM FIN 5 V 01 O2 Reactor Fig 1 for 3 phase ...

Page 40: ...egulations in finished equipment and structure dimensions lifespan characteristics etc with customers mounting equipment and parts Parts are subject to minor change to improve performance Install a safety equipments or apparatus in your application when a serious accident or loss of property is expected due to the failure of this product Application of exceptionally larger external noise disturban...

Page 41: ...Manual CAD data can be downloaded from the following web site industrial panasonic com ac e Pursuant to at the directive 2004 108 EC article 9 2 Panasonic Testing Centre Panasonic Marketing Europe GmbH Winsbergring 15 22525 Hamburg F R Germany 7 1 1 Morofuku Daito Osaka 574 0044 Japan Phone 81 72 871 1212 For your records The model number and serial number of this product can be found on either th...

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