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51-3000

OPERATOR’S AND PARTS MANUAL

M24 Series

L4800, MRM & CTM

Mechanical Windrow Sweepers

Manual Number: 51-3000

Release Date: January 2014

Rev. 1

Serial Number: ___________________

Model Number: ___________________

Summary of Contents for Sweepster CTM4800

Page 1: ...eeb Rd Dexter MI 48130 United States of America Copyright OPERATOR S AND PARTS MANUAL M24 Series L4800 MRM CTM Mechanical Windrow Sweepers Manual Number 51 3000 Release Date January 2014 Rev 1 Serial...

Page 2: ...2 51 3000 NOTES...

Page 3: ...STORAGE 17 MAINTENANCE 18 21 TROUBLESHOOTING 22 23 BRUSH HEAD ASSEMBLY 24 25 DRIVE ASSEMBLIES 1 WAY 26 33 DRIVE ASSEMBLIES 2 WAY 34 43 GEARBOXES 44 47 MANUAL ANGLE KIT 48 OPTION DIRT DEFLECTORS 49 50...

Page 4: ...ke and model Part number description and quantity Terms Used in Manual Right hand left hand front and rear are determined from the operator s perspective either the operator s seat or standing behind...

Page 5: ...ecals are in place and are legible Keep decals clean and replace them if they become worn and hard to read GENERAL SAFETY PRECAUTIONS WARNING PROTECT AGAINST FLYING DEBRIS Always wear proper safety gl...

Page 6: ...perator in how to use the controls know its capabilities dimensions and all safety requirements See your prime movers manual for these instructions Keep all step plates grab bars pedals and controls f...

Page 7: ...ny bubbles Instructions 1 Keep all safety signs clean and legible 2 Replace all missing illegible or damaged safety signs 3 Replacement parts for parts with safety signs attached must also have safety...

Page 8: ...nch cap screw flat washer lock washer and nut in the center hole figure 1 but do not tighten the hardware completely 3 Install 2 3 8 16 x 1 1 2 inch carriage bolts flat washers lock washers and nuts i...

Page 9: ...e amount off both halves If the sweeper has a rectangular drive shaft and it is too long shorten it by loosening the set screw on the universal joint mounted to the drive assembly gearbox and then sli...

Page 10: ...h head assembly Insert a hairpin clip in each pin Spring Chain Assembly Lift Cable Refer to figures 3 4 1 Connect 2 26 link chains and 2 springs to form a loop 2 Place chains in the outside slots in t...

Page 11: ...ht and in the brush head assembly upright 3 Route 1 end of the lift cable through the chain link welded to the brush head assembly upright Loop the loose end around and secure it with a cable clamp fi...

Page 12: ...tside slots Slide a pin in the holes under the drive assembly upright to secure the spring chain assemblies insert a hairpin clip in the pin 4 Route 1 end of the lift cable through the chain link weld...

Page 13: ...n the drive mounting assembly upright 6 Connect quick coupler fittings to the front remote hydraulic outlets on the tractor 7 Completely collapse the cylinder to check for adjustment If the brush head...

Page 14: ...the brush head assembly into the sweeping position Make sure the weight of the brush head assembly is on the spring chain assemblies and the brush just touches the ground 3 Level the drive assembly us...

Page 15: ...speed then lower it so bristle tips touch the ground Run the sweeper in a stationary position for 10 30 seconds 4 Raise the sweeper and back away switch off the sweeper and engine and remove the key T...

Page 16: ...n 2 Position the brush head at the desired angle 3 Allow the pin to spring back into place Optional Hydraulic Angle Kit 1 Start the prime mover 2 Position the brush head at the desired angle by using...

Page 17: ...st for cleaning debris from hard surfaces Brush speeds that are too fast tend to raise dust because of the aggressive sweeper action To sweep gravel use just enough brush speed to roll the gravel not...

Page 18: ...18 51 3000 MAINTENANCE Maintenance Record Use this log to record maintenance performed on the sweeper Date Maintenance Procedure Performed Performed by Comments...

Page 19: ...parts Mounting Assembly Lubricate with high quality grease Safety Signs Clean to keep instructions readable Swing Plate Lubricate with high quality grease Tractor Air Cleaner Clean or replace accordi...

Page 20: ...Remove old sections from the core 8 Install new sections by doing the following a Number the tubes on the core as 1 2 and 3 figure 4 b Slide the first section onto the core with the drive pins on both...

Page 21: ...f the brush into the brush frame Reinstall the rear hardware but do not tighten 14 Replace the shield and reinstall the front bolt 15 Tighten the hardware on the left hand side 16 Pull the drive chain...

Page 22: ...t brush pattern see Adjustments Brush Pattern Brush speeds too high Use slower brush speeds Drive chain falls off repeatedly Core not riding on sprocket Align core Not enough tension on chain Slide co...

Page 23: ...during cornering or when lifting the brush head replace parts Drive shaft too long Adjust drive shaft length Inboard yoke bearing caps blued Insufficient lubrication Follow lubrication instructions re...

Page 24: ...Bearing 7 8 Hex without Hub 33 11 1804 1 Plate Retainer Section Set 34 11 3725 37 1 Shaft Hex 7 8 x 5 without Hole 35 11 9604 1 Plate Mounting Shield 36 11 9605 1 Shield Drive Core Front 37 11 9611 1...

Page 25: ...1 3000 BRUSH HEAD ASSEMBLY 1 8 36 35 29 28 12 46 24 13 40 37 11 4 41 45 25 49 10 31 7 2 20 9 19 15 14 5 32 34 38 6 39 33 16 30 27 23 23 44 49 48 18 26 22 22 3 43 17 51 47 42 50 21 13 24 11 28 19 20 29...

Page 26: ...H7 Rectangular 3 4 Round 4 11 1684 1 Arm Lift 5 07 0196 2 Pin Clevis 1 2 x 2 7 11 7289 1 Cable 3 16 x 32 8 07 0214 2 Clamp Cable 3 16 9 07 1660 1 Actuator 450 lb 10 11 1810 1 Wire Harness 11 07 0237...

Page 27: ...Right Hand 11 17224 2 11 9216 1 Frame Drive 1 Way 3 13 2823 1 Shield Drive Extension 1 Way 4 11 9214 1 Shield Drive Input 5 11 9215 1 Shield Drive Output 6 05 0926 1 U joint H7 Rectangular 1 Round 7 1...

Page 28: ...7 07 1762 1 Washer Lock Split 1 2 18 07 1764 1 Nut Hex 1 2 13 19 07 1882 1 Screw Set 3 8 16 x 5 8 Cup Point 20 07 3272 1 Nut Hex Jam 3 8 16 21 07 3273 5 Washer Lock Split 5 16 22 07 3275 5 Washer Flat...

Page 29: ...29 51 3000 DRIVE ASSEMBLIES 1 WAY Assembly 11 17142...

Page 30: ...5 16 18 x 1 13 07 1718 3 Washer Lock Split 3 8 14 07 1730 2 Bolt Carriage 3 8 16 x 1 1 2 15 07 1732 2 Shackle Chain 1 4 with Screw Pin 16 07 1882 1 Screw Set 3 8 16 x 5 8 Cup Point 17 07 3272 1 Nut He...

Page 31: ...31 51 3000 DRIVE ASSEMBLIES 1 WAY Assembly 11 17390...

Page 32: ...2 07 1882 3 Screw Set 3 8 16 x 5 8 Cup Point 13 07 3272 3 Nut Hex Jam 3 8 16 14 07 3273 5 Washer Lock Split 5 16 15 07 3275 5 Washer Flat 5 16 16 07 3432 2 Screw Cap 1 4 20 x 3 4 17 07 3436 2 Screw Ca...

Page 33: ...33 51 3000 DRIVE ASSEMBLIES 1 WAY Assemblies 11 17186 11 17187...

Page 34: ...9 07 1730 2 Bolt Carriage 3 8 16 x 1 1 2 20 07 1872 1 Washer Lock Split 5 8 21 07 1882 3 Screw Set 3 8 16 x 5 8 Cup Point 22 07 3272 3 Nut Hex Jam 3 8 16 23 07 3273 9 Washer Lock Split 5 16 24 07 3279...

Page 35: ...35 51 3000 DRIVE ASSEMBLIES 2 WAY Assemblies 11 17100 11 17101...

Page 36: ...Hand 11 17103 9 07 0201 1 Pin Clevis 5 8 x 2 10 11 7479 1 Bushing 1 x 5 8 x 7 16 12 11 3804 1 Stop Gearbox 14 07 0557 2 Bushing 17 x 13 Plastic 15 11 17751 1 Shield Drive 2 Way 16 13 0090 1 Shield Sta...

Page 37: ...3 11 6493 1 Shield Gearbox 4 13 2204 1 Handle Stop 5 07 0203 1 Pin Spring Lock 3 16 x 2 1 4 6 07 0319A 1 Spring Hitch Quick 7 07 1374 1 Washer 625 x 1 8 07 0387 2 Chain 3 16 26 Links 9 07 0237 2 Sprin...

Page 38: ...1 13 32 x 6 14 07 0387 2 Chain 3 16 26 Links 15 07 1279 4 Screw Set 3 8 16 x 3 4 16 07 1709 1 Pin Clevis 1 4 x 4 1 2 17 07 1718 3 Washer Lock Split 3 8 18 07 3654 3 Nut Hex 3 8 16 19 07 1730 2 Bolt C...

Page 39: ...39 51 3000 DRIVE ASSEMBLIES 2 WAY Assemblies 11 17177 11 17182...

Page 40: ...ex 5 8 11 11 07 1374 1 Washer 625 x 1 12 07 1709 1 Pin Clevis 1 4 x 4 1 2 13 07 1718 6 Washer Lock Split 3 8 14 07 1730 2 Bolt Carriage 3 8 16 x 1 1 2 15 07 1759 1 Chain 3 16 36 Links 16 07 1872 1 Was...

Page 41: ...41 51 3000 DRIVE ASSEMBLIES 2 WAY Assemblies 11 17371 11 17372...

Page 42: ...07 1294 1 Nut Hex 5 8 11 11 07 0209 1 Clip Hairpin 16ga x 1 3 8 12 07 0237 2 Spring Tension 1 13 32 x 6 13 07 0387 2 Chain 3 16 26 Links 14 07 1709 1 Pin Clevis 1 4 x 4 1 2 16 07 3654 3 Nut Hex 3 8 16...

Page 43: ...43 51 3000 DRIVE ASSEMBLIES 2 WAY Assemblies 11 17198 11 17231...

Page 44: ...earing 10 05 0567 1 Snap Ring 11 05 0568 1 Snap ring 12 05 0569 1 Seal 13 05 0570 1 Gasket 14 05 0571 4 Screw 15 05 0571A 1 Cap 16 05 0572 1 Seal Item Parts Qty Description 1 05 0573 1 Screw 2 05 0559...

Page 45: ...one 13 05 0768 2 Cap 14 05 0748 1 Bevel Gear Splined 15 03 1182 1 2 Plug Fill Level 16 05 0760 1 Shaft Cross for Left Hand 17 05 0770 1 Shim 18 05 0763 1 Fitting Zerk 19 07 0795 1 Key Woodruff Hard 11...

Page 46: ...05 1162 2 Cup Bearing 6 05 1163 2 Cup Bearing 7 05 1164 2 Cone Bearing 8 05 1165 1 Cone Bearing 9 05 1166 1 Cone Bearing 10 05 1175 2 Ring Snap 11 05 1176 2 Ring Snap 12 05 1177 1 Seal Front 13 05 117...

Page 47: ...aft Cross 2 05 0799 1 Shaft Pinion 3 05 0974 1 Gears Set 4 05 0974 1 Gears Set 5 05 1162 2 Cup Bearing 6 05 1163 2 Cup Bearing 7 05 1164 2 Cone Bearing 8 05 1165 1 Cone Bearing 9 05 1166 1 Cone Bearin...

Page 48: ...48 51 3000 MANUAL ANGLE KIT Assembly 11 5819 Item Part Qty Description 1 13 4194 1 Tube Link In 2 13 4193 1 Tube Link Out 3 07 0210 2 Clip Hairpin 14ga x 1 3 4 4 07 2105 1 Pin Lock 3 8 Square Bail...

Page 49: ...16 18 x 1 inch carriage bolts in the middle 3 holes Secure with lock washers and nuts 4 Attach the extension plate to the hood with 5 3 8 16 x 1 inch cap screws lock washers and nuts Do not tighten th...

Page 50: ...Gr8 5 16 4 ft 07 3275 16 Washer Flat Gr8 5 16 5 6 ft 4 07 3278 7 Nut Hex Gr8 5 16 18 4 ft 07 3278 8 Nut Hex Gr8 5 16 18 5 6 ft 5 07 3436 5 Screw HHC Gr8 5 16 18 x 3 4 4 ft 07 3436 6 Screw HHC Gr8 5 16...

Page 51: ...r fitting figure 1 on the rear adapter fitting A restrictor fitting is necessary for proper operation and to prevent damage to the hydraulic swing kit 4 Hook 1 hose to the restrictor fitting and 1 to...

Page 52: ...03 2270 2 Hose 3 8 x 72 2W 3 8FFS 3 8FFS 4 03 3381 1 Cylinder Hydraulic 1 3 4 x 4 x 9 09 23 09 Before 03 5719 1 Cylinder 1 75 x 75 x 4 3 5K 09 24 09 After 5 03 3573 1 O Ring Face Seal 3 8 SAE 6 6 03...

Page 53: ...ce a shackle on the barrel end of the cylinder and attach the chain to the shackle Then attach the chain to the center slot in the drive mounting assembly upright 5 Connect quick coupler fittings to t...

Page 54: ...16MOR 1 4FP 3 03 1053 2 Fitting Elbow HP 45 1 4MP 1 4FP 4 03 1423 2 Fitting Quick Coupler Male 1 4FP 5 03 1851 1 Cylinder 1 3 4 x 4 x 9 9 16 O Ring 09 23 09 Before 03 5719 1 Cylinder 1 75 x 75 x 4 3...

Page 55: ...ing onto the pin on the lift linkage and install a hairpin clip 4 Place the rod end of the cylinder on the pin secure with a hairpin clip 5 Insert a bushing in the barrel end of the cylinder Fasten th...

Page 56: ...x 9 9 16 O Ring 09 23 09 Before 03 5719 1 Cylinder 1 75 x 75 x 4 3 5K 09 24 09 After 4 03 1884 2 Fitting Elbow HP 45 9 16MOR 1 4FPS 5 07 0039 1 Screw Cap 1 2 13 x 1 1 4 6 07 0156 1 Washer Flat 1 2 7 0...

Page 57: ...resistance to vibrating loose is required and greater operating temperatures are not a factor In addition like lock nuts nylock nuts have a safety feature that if the bolt does vibrate loose the nut...

Page 58: ...cate 0 ring with a light coating of clean hydraulic oil 4 Position tube and nut squarely on face seal of fitting and tighten nut finger tight 5 Using appropriate torquing device tighten to given torqu...

Page 59: ...possible and push washer up as far as possible figure 4 5 5 Screw fitting into port Hand tighten fitting until backup washer contacts face of port figure 6 6 To position the fitting unscrew to desired...

Page 60: ...s on left when facing the normal forward direction of travel of the machine lift cylinder means of raising the brush head assembly hydraulically lps liters per second M male mm millimeters mph miles p...

Page 61: ...ludes the water reservoir and mounting used in a sprinkler system stands devices designed to keep the components off the ground when the sweeper is dismounted swing cylinder means of angling the brush...

Page 62: ...ave the option to repair or replace the product b Timely Repair and Notice In order to obtain the Limited Warranty i the product must be repaired within thirty 30 days from the date of failure and ii...

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