33
ASSEMBLING THE WINCH GEAR TRAIN, BRAKE AND DRUM
Before beginning to assemble the winch, all bearings
should be cleaned, inspected and replaced as required.
All seals should be replaced. Use a good grade non-
hardening sealing compound on the outside diameter of
seals and a light coat of thread sealing compound or
sealing tape on pipe fittings and plugs. Be careful not to
get these materials inside parts and passages which
conduct oil.
Planet carrier assemblies and brake cylinder should be
serviced as required. New O-rings, backup rings and
motor gasket should be on hand. All bushings and
thrust washers should be inspected and replaced as
required.
Place the chain case end support bracket on a clean
work surface. Use wooden blocks to level and raise the
bracket approximately 4 to 6 inches since the end of the
drum and the pull tube will extend approximately 1 1/2
inches past the bracket when installed. The drum bear-
ing, retaining ring and seal should already be installed.
The diamond screw bearing and seal should also be
installed.
Set the drum onto the support bracket, being careful not
to damage the seal.
Install the pull tube and freespool gear assembly into the
drum. Install the drum bushing (item 17) onto the pilot
hub inside the drum. Install the planet carrier extension
(item 16) into the drum. The end of the extension will fit
over the drum bushing.
Lower the output planet carrier assembly into the drum,
making certain that the teeth on the end of the carrier
mesh with the teeth on the carrier extension.
Install the ring gearwith the beveled end down, toward
the carrier extension.. The ring gear teeth must mesh
with the output planet gears.
Summary of Contents for Braden BP200
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