36
Measure the brake stack-up as shown. The measure-
ment should be a minimum of 0.1875 in. (4.75 mm) from
the top of the brake plate spacer to the top of the brake
cylinder. If the measurement is less than this, remove
the brake plate spacer and add a steel brake disc to the
top of the brake pack. Replace the brake plate spacer
and repeat the procedure. Do not exceed an overall
height of 0.25 in. (6.35 mm).
Install the motor end support bracket and the tie plate
between the two end brackets. Install all capscrews and
lockwashers, but do not fully tighten them at this time.
Install the brake cylinder nipple, using a good grade of
thread sealant.
Lubricate the o-ring and install it on the outside of the
brake cylinder. Push it down until it’s resting against the
motor end plate.
Install the motor adapter with eight (8) capscrews and
lockwashers. Use a new gasket and install the motor
onto the motor adapter.
If the slide bars were removed, install them using two
new roll pins. Install the diamond screw into its bearing
in the chain case suport bracket, being careful not to
damage the seal. Install the slider bracket onto the slide
bars and engage the pawl into the diamond screw.
Install the level wind support bracket over the diamond
screw and slide bars, being careful not to damage the
seal. Tighten all capscrews in the bracket and the tie
plate to their correct torque values.
Refer to “SERVICING THE DIAMOND SCREW LEVEL
WIND” for additional information and install the bearing
and cover plate.
Turn the winch onto its mounting feet, and raise the
chain case end up approximately 2 to 3 in. (51 to 76
mm).
Check the diamond screw end play with a dial indicator
as shown. End play should be 0.010 to 0.015 in. (0.25
to 0.38 mm). Adjust end play by adding or removing
shims under the cover plate at the opposite end of the
diamond screw. When proper end play is achieved,
install the diamond screw handwheel.
Summary of Contents for Braden BP200
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