Ramsey Winch HD-P8000 Operating, Service And Maintenance Manual Download Page 1

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CAUTION: READ AND UNDERSTAND THIS MANUAL BEFORE
INSTALLATION AND OPERATION OF WINCH. SEE WARNINGS!

OPERATING, SERVICE, AND

MAINTENANCE MANUAL

MODEL HD-P8000

PLANETARY WINCH

(PER JERR-DAN

SPECIFICATIONS)

Summary of Contents for HD-P8000

Page 1: ...CAUTION READ AND UNDERSTAND THIS MANUAL BEFORE INSTALLATION AND OPERATION OF WINCH SEE WARNINGS OPERATING SERVICE AND MAINTENANCE MANUAL MODEL HD P8000 PLANETARY WINCH PER JERR DAN SPECIFICATIONS...

Page 2: ...3 WARNINGS 4 TROUBLE SHOOTING GUIDE 5 HYDRAULIC SYSTEM REQUIREMENTS 6 TYPICAL LAYOUT 6 PERFORMANCE CHARTS 7 OPERATION 7 CABLE INSTALLATION 8 MAINTENANCE 8 OVERHAUL INSTRUCTIONS 10 16 DIMENSIONAL DRAW...

Page 3: ...he enclosed warranty card and send it to Ramsey Winch Company If you have any problems with your winch please follow instructions for prompt service on all warranty claims Refer to back page for limit...

Page 4: ...DO NOT USE WINCH TO LIFT SUPPORT OR OTHERWISE TRANSPORT PER SONNEL A MINIMUM OF 5 WRAPS OF CABLE AROUND THE DRUM BARREL IS NEC ESSARY TO HOLD THE LOAD CABLE CLAMP SETSCREW IS NOT DESIGNED TO HOLD LOAD...

Page 5: ...em 15 page 16 Check bolt length Bolt thread MUST NOT engage threaded holes in sides of end bear ing more than the 50 inch thread depth in the end bearing BRAKE WILL NOT HOLD Incorrect directional cont...

Page 6: ...flow GPM SYSTEM REQUIREMENTS MOTOR SPOOL OPEN CENTER CONTROL VALVE REQUIRED 2500 PSI RELIEF VALVE SETTING 15 GPM FLOW RATE DO NOT EXCEED 20 GPM MOTOR AND WINCH MAY BE DAMAGED 10 MICRON NOMINAL FILTRAT...

Page 7: ...le After the job is done you can unspool and rewind for a neat lay of the cable When pulling a heavy load place a blanket jacket and tarpaulin over the cable about five or six feet behind the hook In...

Page 8: ...r installing cable check freespool operation Disengage clutch and pull on cable at a walking speed If cable birdnests loosen jam nut item 20 and turn nylon setscrew item 17 clockwise to increase drag...

Page 9: ...RECTION AND INSERTED IN THIS SAME CABLE POCKET INSERT CABLE AS SHOWN FOR A ROTATION OVERWOUND APPLICATION UNDERWOUND APPLICATION REQUIRES CABLE TO COME UNDER DRUM FROM OPPOSITE DIRECTION AND INSERTED...

Page 10: ...e motor from end bearing by slowly unscrewing capscrews item 18 CAUTION MOTOR IS UNDER SPRING PRESSURE Check breather vent item 46 Make sure it is not clogged If oil is leaking from vent check brake o...

Page 11: ...rs items 4 for signs of wear and replace if necessary Examine o rings items 28 and 29 and backup rings items 31 and 33 in brake piston item 6 as well as o ring item 30 and backup ring item 32 in backu...

Page 12: ...earing Inspect shaft and output sun gear item 8 for damage and replace if necessary To remove the output sun gear remove the snap rings items 39 and thrust washer item 45 and pull off the end of the s...

Page 13: ...ly grease MOBILITH SHC 007 to teeth of ring gear item 26 teeth of planet gears in drum item 1 and to bushing item 12 in gear housing end bearing Apply a small amount of grease to base of bushing item...

Page 14: ...m in position and continue threading the shifter assembly in until the gap between the end of the handle and cylinder is 7 16 1 32 inch and handle is in the horizontal position see below Note This gap...

Page 15: ...ators must be clean and free of grease and oil Insert brake discs item 5 and stators item 4 into gear end alternating with stators first and last Insert backup brake piston item 7 into motor end and i...

Page 16: ...ttach motor to motor end bearing housing using 2 cap screws item 18 and 2 lockwashers item 22 Evenly tighten to 49 ft lbs 66 Nm torque Install the counterbalance valve item 43 to the motor using 4 cap...

Page 17: ...1 56 39 6 28 38 720 7 32 25 819 1 875 14 INCHES SAE PORT 2 PLACES 3 79 96 3 562 x 750 LG SLOT 14 2mm x 19 0mm 2 PLACES EACH END 1 50 38 1 51 12 9 DIMENSIONS SHOWN ARE INCHES OVER MILLIMETERS WINCH MOU...

Page 18: ...24 24 42 41 1 12 11 45 39 8 26 38 44 36 16 3 19 20 17 13 34 5 4 32 30 7 28 33 29 31 6 40 23 25 35 27 22 18 43 21 14 9 10 2 15 37 37 15 46 HD P8000 REMOTE SHIFTER 18...

Page 19: ...462073 O RING 12 1 412085 BUSHING DRUM 35 1 470033 SPIROL PIN 13 1 412109 BUSHING DRUM MOTOR END 36 1 472052 PLUG 14 4 414159 CAPSCREW 5 16 18UNC X 2 1 2 HEX HEAD ZINC GR5 37 2 474080 TIE PLATE 15 16...

Page 20: ...t been installed correctly RAMSEY WINCH shall in no event be liable for special or consequential dam ages RAMSEY WINCH makes no warranty in respect to accessories such as being subject to the warranti...