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Item No.

Q

u

an

ti

ty

Part

 No

.

D

escrip

ti

o

n

It

em No

.

Q

u

a

n

tit

y

P

art

 No

.

D

escrip

ti

o

n

1

1

234204

DRUM ASSY

 "Y

"

2

4

2

432018

F

IT

T

ING

2

1

242179

F

R

AME ASSY

25

1

442223

G

ASKET

-M

O

T

O

R

 F

L

ANG

E

3

1

276054

REMO

T

E

 SHIF

T

E

R ASSY

26

1

444084

G

EAR-

R

ING

4

6

330011

ST

AT

O

R

-B

RAKE

27

1

458074

MO

T

O

R-

HY

D.

5

5

330012

DISC-

B

RAKE

28

1

462067

O

-RING

 PIST

O

N

-S

M.

6

1

330013

PIST

O

N

-B

RAKE

29

1

462068

O

-RING

 PIST

O

N

-L

G

.

7

1

330014

PIST

O

N

-BACKUP BRAKE

30

1

462069

O

-RING

 BACKUP PIST

O

N

8

1

334174

G

EAR-

O

UT

PUT

, SUN

3

1

1

462070

RING

-BACKUP PIST

O

N

-L

G

9

1

338358

END BEARING

-MO

T

O

R

3

2

1

462071

RING

-BACKUP BACKUP PIST

O

N

10

1

338359

END BEARING

-G

EAR HO

USING

3

3

1

462072

RING

-BACKUP PIST

O

N

-S

M

11

1

357176

SHAF

T

-INPUT

3

4

1

462073

O

-RING

12

1

412085

BUSHING

-DRUM

35

1

470033

SPIRO

L PIN

13

1

412109

BUSHING

-DRUM, MO

T

O

R END

3

6

1

472052

PLUG

14

4

414159

CAPSCREW

-5/16-

18UNC X

 2 1/2", HEX

 HEAD, Z

INC, G

R

5

3

7

2

474080

T

IE PLAT

E

15

16

414581

CAPSCREW

-1/2-

13NC X

 3/4", HEX

 HEAD, Z

INC, G

R

5

3

8

1

486080

SEAL

16

2

414854

SCREW

-1/4-20NC X

 1/2", RO

UND HEAD, SLO

T

T

E

D, ZINC

39

2

490003

SNAP RING

17

1

414926

SET

SCREW

-3/8-

16NC X

 1", SO

CKET

 HEAD, NY

LO

N

4

0

2

490049

RING

-I

NT

ERNAL RET

A

INING

18

2

414952

CAPSCREW

-1/2-

13NC X

 1 1/2", SO

CKET

 HEAD, Z

INC

41

9

494124

SPRING

-BRAKE

19

1

416016

SET

SCREW

-1/4-

20NC X

 1/4", HEX

 SO

CKET

 HEAD CUP

42

1

509132

T

U

BE-

BRAKE RELEASE

20

1

418036

NUT

-3

/8-

16 NC, HEX

 J

A

M, Z

INC

43

1

516041

VALVE-

MO

T

O

R CO

NT

RO

L

21

4

418163

LO

CKW

ASHER-5/16 MED SECT

, ZINC

44

1

518037

T

HRUST

 W

ASHER

22

2

418218

LO

CKW

ASHER-1/2 ID MED SECT

, ZINC

45

1

518047

T

HRUST

 W

ASHER

23

1

431019

CO

UPLING

-M

O

T

O

R

46

1

456038

BREAT

HER VENT

19

Summary of Contents for HD-P8000

Page 1: ...CAUTION READ AND UNDERSTAND THIS MANUAL BEFORE INSTALLATION AND OPERATION OF WINCH SEE WARNINGS OPERATING SERVICE AND MAINTENANCE MANUAL MODEL HD P8000 PLANETARY WINCH PER JERR DAN SPECIFICATIONS...

Page 2: ...3 WARNINGS 4 TROUBLE SHOOTING GUIDE 5 HYDRAULIC SYSTEM REQUIREMENTS 6 TYPICAL LAYOUT 6 PERFORMANCE CHARTS 7 OPERATION 7 CABLE INSTALLATION 8 MAINTENANCE 8 OVERHAUL INSTRUCTIONS 10 16 DIMENSIONAL DRAW...

Page 3: ...he enclosed warranty card and send it to Ramsey Winch Company If you have any problems with your winch please follow instructions for prompt service on all warranty claims Refer to back page for limit...

Page 4: ...DO NOT USE WINCH TO LIFT SUPPORT OR OTHERWISE TRANSPORT PER SONNEL A MINIMUM OF 5 WRAPS OF CABLE AROUND THE DRUM BARREL IS NEC ESSARY TO HOLD THE LOAD CABLE CLAMP SETSCREW IS NOT DESIGNED TO HOLD LOAD...

Page 5: ...em 15 page 16 Check bolt length Bolt thread MUST NOT engage threaded holes in sides of end bear ing more than the 50 inch thread depth in the end bearing BRAKE WILL NOT HOLD Incorrect directional cont...

Page 6: ...flow GPM SYSTEM REQUIREMENTS MOTOR SPOOL OPEN CENTER CONTROL VALVE REQUIRED 2500 PSI RELIEF VALVE SETTING 15 GPM FLOW RATE DO NOT EXCEED 20 GPM MOTOR AND WINCH MAY BE DAMAGED 10 MICRON NOMINAL FILTRAT...

Page 7: ...le After the job is done you can unspool and rewind for a neat lay of the cable When pulling a heavy load place a blanket jacket and tarpaulin over the cable about five or six feet behind the hook In...

Page 8: ...r installing cable check freespool operation Disengage clutch and pull on cable at a walking speed If cable birdnests loosen jam nut item 20 and turn nylon setscrew item 17 clockwise to increase drag...

Page 9: ...RECTION AND INSERTED IN THIS SAME CABLE POCKET INSERT CABLE AS SHOWN FOR A ROTATION OVERWOUND APPLICATION UNDERWOUND APPLICATION REQUIRES CABLE TO COME UNDER DRUM FROM OPPOSITE DIRECTION AND INSERTED...

Page 10: ...e motor from end bearing by slowly unscrewing capscrews item 18 CAUTION MOTOR IS UNDER SPRING PRESSURE Check breather vent item 46 Make sure it is not clogged If oil is leaking from vent check brake o...

Page 11: ...rs items 4 for signs of wear and replace if necessary Examine o rings items 28 and 29 and backup rings items 31 and 33 in brake piston item 6 as well as o ring item 30 and backup ring item 32 in backu...

Page 12: ...earing Inspect shaft and output sun gear item 8 for damage and replace if necessary To remove the output sun gear remove the snap rings items 39 and thrust washer item 45 and pull off the end of the s...

Page 13: ...ly grease MOBILITH SHC 007 to teeth of ring gear item 26 teeth of planet gears in drum item 1 and to bushing item 12 in gear housing end bearing Apply a small amount of grease to base of bushing item...

Page 14: ...m in position and continue threading the shifter assembly in until the gap between the end of the handle and cylinder is 7 16 1 32 inch and handle is in the horizontal position see below Note This gap...

Page 15: ...ators must be clean and free of grease and oil Insert brake discs item 5 and stators item 4 into gear end alternating with stators first and last Insert backup brake piston item 7 into motor end and i...

Page 16: ...ttach motor to motor end bearing housing using 2 cap screws item 18 and 2 lockwashers item 22 Evenly tighten to 49 ft lbs 66 Nm torque Install the counterbalance valve item 43 to the motor using 4 cap...

Page 17: ...1 56 39 6 28 38 720 7 32 25 819 1 875 14 INCHES SAE PORT 2 PLACES 3 79 96 3 562 x 750 LG SLOT 14 2mm x 19 0mm 2 PLACES EACH END 1 50 38 1 51 12 9 DIMENSIONS SHOWN ARE INCHES OVER MILLIMETERS WINCH MOU...

Page 18: ...24 24 42 41 1 12 11 45 39 8 26 38 44 36 16 3 19 20 17 13 34 5 4 32 30 7 28 33 29 31 6 40 23 25 35 27 22 18 43 21 14 9 10 2 15 37 37 15 46 HD P8000 REMOTE SHIFTER 18...

Page 19: ...462073 O RING 12 1 412085 BUSHING DRUM 35 1 470033 SPIROL PIN 13 1 412109 BUSHING DRUM MOTOR END 36 1 472052 PLUG 14 4 414159 CAPSCREW 5 16 18UNC X 2 1 2 HEX HEAD ZINC GR5 37 2 474080 TIE PLATE 15 16...

Page 20: ...t been installed correctly RAMSEY WINCH shall in no event be liable for special or consequential dam ages RAMSEY WINCH makes no warranty in respect to accessories such as being subject to the warranti...

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