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8. PRESSURE RELEASE

9. SPRAY TIP SELECTION

Interim Procedure

Pressure Release Procedure

back-up Pressure Release

If taking a break from spraying for more than several minutes, 

perform the pressure release procedure below. Place the spray 

tip in a bucket of water to prevent paint from drying and forming 

blockages in the spray gun. 

1  Turn trigger safety lock on.

If the priming lever fails to 

reduce pressure in the system, 

press the button located 

underneath the paint outlet to 

release the suction pressure.

3   Turn off pump and then put the priming lever into prime 

position.

Spray Position

Prime Position

2   Adjust the pressure control dial 

to cleaning setting.

4   Unlock the trigger and squeeze to release any remaining 

pressure in the gun.

Spray tips are numbered so that:

• 

The first digit, when multiplied by two, gives the spray 

width in inches

• 

The last two digits specify the orifice size in thousands of 

an inch (Note: a larger orifice increases paint flow).

The following are recommended spray tip orifice sizes for 

varying types of coating material:

Lacquer & Stain: 

0.007 - 0.013

Enamel: 

0.011 - 0.015

Acrylic: 

0.015 - 0.021

When selecting a spray tip, choose one that has an orifice 

size within the above recommended ranges and a spray 

width to suit the object to be painted. 

The below table has 

been provided to help with spray tip selection.

This product is provided with a 0.015 tip size.

SPRA

Y TIP SELECTION CHART

Orifice Size (Inches)

Spray Width (Inches)

.007

.009

.01

1

.013

.015

.017

.019

.021

.023

.025

.027

.029

.031

.033

.035

2-4

107

109

111

11

3

11

5

11

7

11

9

121

129

4-6

209

211

213

215

217

219

221

225

227

229

231

235

6-8

307

309

311

313

315

317

319

321

323

325

327

329

331

333

335

8-10

409

411

413

415

417

419

421

423

425

427

429

431

433

435

10-12

509

511

513

515

517

519

521

523

525

527

529

531

533

535

12-14

609

611

613

615

617

619

621

623

625

627

629

631

633

635

14-16

711

713

715

717

719

721

723

725

727

729

731

733

735

16-18

813

815

817

819

821

823

825

827

829

831

833

835

18-20

923

927

931

933

935

Note: 

When changing tip sizes, the spray gun filter size may 

also need to be changed. Please contact our Customer Service 

Department.

Summary of Contents for ASG-6000

Page 1: ...amage or defects caused by or resulting from abuse accidents or alterations Failure to perform maintenance as set out within the instruction manual If the tool is disassembled or tampered with in any way WARRANTY TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATIN...

Page 2: ...Connect high pressure hose to paint outlet and tighten 2 Connect other end of hose to gun swivel and tighten 10 Nozzle Tip 11 Spray gun 12 7 6m High pressure hose 13 Spray Gun Filter 14 Spanner x 2 15 Hex Key 16 Fine Needle x 3 17 Cleaning Brush 3 Ensure all connections have been correctly tightened with a 19mm spanner 4 Connect the inlet hose and return pipe to the back of the unit Secure the ret...

Page 3: ...clockwise Note Do not thin paint for use in this spray gun Spray Tip Guard 1 Insert the mesh filter into the handle and align the handle with the upper part of the spray gun 2 While holding the upper section of the spray gun tighten the handle using a 21mm spanner Note The spray gun comes assembled from the factory If the spray gun has been disassembled for cleaning follow the steps below to re as...

Page 4: ... preferred spray pattern Setting Pressure 1 Set the pressure control dial to a medium high pressure 2 Test this pressure setting on a scrap piece of material 3 Adjust the pressure setting until a smooth even consistency is achieved Note The spraying result depends considerably on how well prepared the surface is for painting Carefully complete proper surface preparation for painting before beginni...

Page 5: ...n with the entire arm not by flexing the wrist This will keep the spray gun at right angles to the surface keeping the pattern even 2 Keep the spray gun perpendicular to the surface so spray distance is consistent Helpful Hints 1 Do not spray outdoors on a windy day as the results may be unsatisfactory 2 Only apply one coat at a time always allow a coat to completely dry before adding another coat...

Page 6: ... following are recommended spray tip orifice sizes for varying types of coating material Lacquer Stain 0 007 0 013 Enamel 0 011 0 015 Acrylic 0 015 0 021 When selecting a spray tip choose one that has an orifice size within the above recommended ranges and a spray width to suit the object to be painted The below table has been provided to help with spray tip selection This product is provided with...

Page 7: ...e pressure control dial setting Nozzle clogged Clean Inlet filter clogged Clean or replace Pattern runs or sags Applying too much material Adjust pressure control dial or increase movement of spray gun Too much over spray Gun too far from spray object Reduce distance Too much material applied Decrease pressure control dial setting Pattern is very light and splotchy Moving the spray gun too fast Ad...

Page 8: ...eep work area clean and well lit Cluttered or dark areas invite accidents b Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical safety a Power tool plugs must ...

Page 9: ... SPRAYER 650W Cleaning Manual This cleaning process must be followed immediately after use to prevent paint from drying inside the pump and hose Failure to follow this instruction may permanently seize the paint sprayer ...

Page 10: ...ge 4 Cleaning the Unit Page 4 Cleaning the Inlet Hose Page 6 Cleaning the Spray Gun Page 6 Storage Page 8 Spare Parts Page 8 1 Pressure Control Dial 2 Stand 3 Inlet Return Pipe 4 Paint Outlet 5 Filter 6 Inlet Hose 7 Priming Lever 8 On Off Switch 9 Carry Handle 10 Nozzle Tip 11 Spray Gun 12 High Pressure Hose 13 Spray Gun Filter 14 Spanner x 2 15 Hex Key 16 Fine Needle x 3 17 Cleaning Brush AIRLESS...

Page 11: ...t any stage during the cleaning process Once you re ready to begin work again simply follow the spraying instructions in the user manual Once properly primed again aim the spray gun into a waste bucket and allow 30 seconds for any leftover cleaning solution to be flushed out of the system Then resume painting as normal Note If the cleaning solution bucket becomes cloudy with paint during cleaning ...

Page 12: ...l spacer and washer are used to locate the nozzle tip within the guard Be careful not to lose these components when the nozzle guard is removed Tip Using a shifter or bench vice to hold the upper part of the spray gun will make this step much easier 5 Remove the mesh filter from the handle and clean all components in the cleaning solution Note After cleaning inspect the condition of the filter If ...

Page 13: ... Regulating Valve Assembly SPASG6000 071A Note There are a range of filters available to suit specific types of coating materials To order a filter to suit your coating material please contact Ozito Customer Service Should an issue arise with your Airless Paint Sprayer or if you wish to make a claim under the 1 year Replacement Warranty please call our Customer Service Helpline prior to returning ...

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