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MAINTENANCE

DESCRIPTION OF SYMBOLS

CARING FOR THE ENVIRONMENT

TROUBLESHOOTING

Power tools that are no longer usable should not be disposed of 

with household waste but in an environmentally friendly way. Please 

recycle where facilities exist. Check with your local council authority for 

recycling advice.

Recycling packaging reduces the need for landfill and raw materials. 

Reuse of recycled material decreases pollution in the environment. 

Please recycle packaging where facilities exist. Check with your local 

council authority for recycling advice.

Follow the cleaning procedure after each use. Ensure the unit is thor-

oughly cleaned before storing to prevent build up of dried paint which 

can cause blockages and stop the unit from working.
Coil the high pressure hose after cleaning and for storage to prevent 

damage to the hose.

Spare parts can be ordered from the Special Orders desk 

at your local bunnings Warehouse. 
For further information, or any parts not listed here, visit 
www.ozito.com.au or contact Ozito Customer Service: 
Australia 1800 069 486 
New Zealand 0508 069 486 
E-mail: [email protected]

SPARE PARTS

 

Problem

Cause

Remedy

Little or no material 

flow

Nozzle clogged

Clean using needle

Suction tube clogged

Clean

Pressure control dial 

turned too low (-)

Increase pressure 

control dial setting (+)

Suction tube loose

Insert and tighten hose 

clamp

Inlet filter clogged

Clean or replace

Material leaking

Nozzle loose

Tighten

Nozzle worn

Replace

Nozzle seal worn

Replace

Material build-up on air 

cap and nozzle

Clean

Atomization is too 

coarse

Larger tip and filter 

required

Refer to spray tip 

selection chart

Material volume too large

Decrease pressure 

control dial setting (-)

Nozzle clogged

Clean

Inlet filter clogged

Clean or replace

Pattern runs or sags

Applying too much 

material

Adjust pressure 

control dial or increase 

movement of spray gun

Too much over-

spray

Gun too far from spray 

object

Reduce distance

Too much material applied Decrease pressure 

control dial setting (-)

Pattern is very light 

and splotchy

Moving the spray gun 

too fast

Adjust pressure control 

dial or decrease 

movement of spray gun

Spluttering paint

Air bubbles in the return 

pipe

Complete bleeding 

operation to remove air 

bubbles

Inlet hose not 

sucking up water 

when cleaning the 

unit

Lack of pressure

Complete the bleeding 

operation to re-prime 

the unit

  

V

 

    Volts 

 

 

 

Hz

 

    Hertz

 

 ~

 

    Alternating current 

         

L/min

      Liters per minute   

 

 

psi

      Pounds per square inch

Warning

Read instruction manual

Wear eye, ear and respiratory protection

Double insulated

Regulator compliance mark        

MPa

       Megapascals

Caution: 

Be sure to follow the pressure release procedure when shutting 

the airless sprayer down for any purpose, including cleaning or adjusting.

CLEANING PROCEDURE

Please follow instructions in Cleaning Manual.

Caution: It is crucial to perform the pressure release procedure before 

starting the cleaning procedure. Follow this procedure diligently as a 

build-up of dried paint on the operating components can stop the unit 

from working. 

If coating material was acrylic based, use water in the following 

procedure. If coating material was oil based ie. enamel or lacquer, use 

solvent based cleaners such as turps.

Spray 

Gun 

  SPASG6000-127

Filter (hose) 

 

 

SPASG6000-031

High Pressure Hose 

 

SPASG6000-128

Filter (nozzle) 

 

 

SPASG6000-12709

Output 

Lever 

  SPASG6000-12738

Spray Guard Assembly 

 

SPASG6000-12741A

Tip Guard Seal   

 

SPASG6000-12737A

Bleeder Valve Assembly   

SPASG6000-010A

Pressure Relief Valve Assembly 

SPASG6000-019A

Pump Column Assembly   

SPASG6000-060A

Summary of Contents for ASG-6000

Page 1: ...amage or defects caused by or resulting from abuse accidents or alterations Failure to perform maintenance as set out within the instruction manual If the tool is disassembled or tampered with in any way WARRANTY TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATIN...

Page 2: ...Connect high pressure hose to paint outlet and tighten 2 Connect other end of hose to gun swivel and tighten 10 Nozzle Tip 11 Spray gun 12 7 6m High pressure hose 13 Spray Gun Filter 14 Spanner x 2 15 Hex Key 16 Fine Needle x 3 17 Cleaning Brush 3 Ensure all connections have been correctly tightened with a 19mm spanner 4 Connect the inlet hose and return pipe to the back of the unit Secure the ret...

Page 3: ...clockwise Note Do not thin paint for use in this spray gun Spray Tip Guard 1 Insert the mesh filter into the handle and align the handle with the upper part of the spray gun 2 While holding the upper section of the spray gun tighten the handle using a 21mm spanner Note The spray gun comes assembled from the factory If the spray gun has been disassembled for cleaning follow the steps below to re as...

Page 4: ... preferred spray pattern Setting Pressure 1 Set the pressure control dial to a medium high pressure 2 Test this pressure setting on a scrap piece of material 3 Adjust the pressure setting until a smooth even consistency is achieved Note The spraying result depends considerably on how well prepared the surface is for painting Carefully complete proper surface preparation for painting before beginni...

Page 5: ...n with the entire arm not by flexing the wrist This will keep the spray gun at right angles to the surface keeping the pattern even 2 Keep the spray gun perpendicular to the surface so spray distance is consistent Helpful Hints 1 Do not spray outdoors on a windy day as the results may be unsatisfactory 2 Only apply one coat at a time always allow a coat to completely dry before adding another coat...

Page 6: ... following are recommended spray tip orifice sizes for varying types of coating material Lacquer Stain 0 007 0 013 Enamel 0 011 0 015 Acrylic 0 015 0 021 When selecting a spray tip choose one that has an orifice size within the above recommended ranges and a spray width to suit the object to be painted The below table has been provided to help with spray tip selection This product is provided with...

Page 7: ...e pressure control dial setting Nozzle clogged Clean Inlet filter clogged Clean or replace Pattern runs or sags Applying too much material Adjust pressure control dial or increase movement of spray gun Too much over spray Gun too far from spray object Reduce distance Too much material applied Decrease pressure control dial setting Pattern is very light and splotchy Moving the spray gun too fast Ad...

Page 8: ...eep work area clean and well lit Cluttered or dark areas invite accidents b Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical safety a Power tool plugs must ...

Page 9: ... SPRAYER 650W Cleaning Manual This cleaning process must be followed immediately after use to prevent paint from drying inside the pump and hose Failure to follow this instruction may permanently seize the paint sprayer ...

Page 10: ...ge 4 Cleaning the Unit Page 4 Cleaning the Inlet Hose Page 6 Cleaning the Spray Gun Page 6 Storage Page 8 Spare Parts Page 8 1 Pressure Control Dial 2 Stand 3 Inlet Return Pipe 4 Paint Outlet 5 Filter 6 Inlet Hose 7 Priming Lever 8 On Off Switch 9 Carry Handle 10 Nozzle Tip 11 Spray Gun 12 High Pressure Hose 13 Spray Gun Filter 14 Spanner x 2 15 Hex Key 16 Fine Needle x 3 17 Cleaning Brush AIRLESS...

Page 11: ...t any stage during the cleaning process Once you re ready to begin work again simply follow the spraying instructions in the user manual Once properly primed again aim the spray gun into a waste bucket and allow 30 seconds for any leftover cleaning solution to be flushed out of the system Then resume painting as normal Note If the cleaning solution bucket becomes cloudy with paint during cleaning ...

Page 12: ...l spacer and washer are used to locate the nozzle tip within the guard Be careful not to lose these components when the nozzle guard is removed Tip Using a shifter or bench vice to hold the upper part of the spray gun will make this step much easier 5 Remove the mesh filter from the handle and clean all components in the cleaning solution Note After cleaning inspect the condition of the filter If ...

Page 13: ... Regulating Valve Assembly SPASG6000 071A Note There are a range of filters available to suit specific types of coating materials To order a filter to suit your coating material please contact Ozito Customer Service Should an issue arise with your Airless Paint Sprayer or if you wish to make a claim under the 1 year Replacement Warranty please call our Customer Service Helpline prior to returning ...

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