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WARNING! 

Hold power tool by insulated gripping surfaces, when performing an operation 

where the cutting accessory may contact hidden wiring or its own cord. 

Cutting 

accessory contacting a “live” wire may make exposed metal parts of the power tool 

“live“ and could give the operator an electric shock.

This appliance is not intended for

 use by persons (including children) with reduced 

physical, sensory or mental capabilities, or lack of experience and knowledge, unless 

they have been given supervision or instruction concerning use of the appliance by a 

person responsible for their safety.

Recommendations for the use of a residual current device

 with a rated residual 

current of 30mA or less.

WARNING! 

NEvER under any circumstances aim the nozzle at another person or animal.

•    In the event of an injury occurring, seek medical advice immediately.
•    The spray gun must not be used for spraying flammable paints and solvents with a  

 

flash point of less than 21ºC.

•    Always ensure there is adequate ventilation when spraying.
•    The use of ear protection is recommended.
•    Eye protection is recommended to keep hazardous vapours and liquids out of eyes.
•    Always wear a face mask when spraying.
•    Always read the paint manufacturers thinning instructions before using.
•    Always keep the spray basket nozzle in place during use. Never allow the spray to 

 

come in direct contact with the skin.

WARNING! 

dANGER!

 Never immerse the spray gun in liquid. This could lead to electric shock, 

personal injury and material damage.

•    The spray gun must not be cleaned by using flammable liquids with a flash point of  

 

less than 21ºC.

NEVER spray near a naked flame, including an appliance pilot light. 

NEvER smoke whilst spraying.
NEvER allow children to operate or play with the spray gun.

•    Before cleaning, always disconnect the appliance from the mains supply.
•    Always disconnect from mains supply when refilling the paint pot.
•    After every use ensure you clean your spray gun thoroughly.

NEvER use the spray gun outside when it is raining.

WARNING!

The ASG-6000 Airless Spray Gun operates at very high pressure. For safe 

operation the following must be observed at all times.

•    Do not point the spray gun at yourself or any other person. Injury from penetration  

 

to the skin and paint solvents being injected into the body can result.

•    Always check for leaks and correct operation before use. Never operate the spray  

 

gun if there are any leaks or faults. Faults or leaks can cause injury.

•    Release the pressure when not in use. Pressure can remain in the unit and hose  

 

when switched off.

Injury where paint or solvent injection into the skin or body occurs can be very 

serious. Always seek professional medical help and advise the paints or solvents 

used.

NEVER use the spray gun without the trigger safety guard fitted.

 

WARNING! 

When using mains-powered tools, basic safety precautions, including the 

following, should always be followed to reduce risk of fire, electric shock, personal injury 

and material damage. 

Read the whole manual carefully and make sure you know how to switch the tool off in an emergency, before 

operating the tool. 
Save these instructions and other documents supplied with this tool for future reference.
The electric motor has been designed for 230V and 240V only. Always check that the power supply 

corresponds to the voltage on the rating plate.
Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand.

If the supply cord is damaged, it must be replaced by an electrician or a power tool repairer in order to avoid 

a hazard.

If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected 

supply. Use a RCD reduces the risk of electric shock.

Using an Extension Lead

Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the 

extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not 

suitable for the power input of the tool or which is damaged or defective may result in a risk of fire and electric 

shock.

WARNING!

 

Read all safety warnings and all instructions. 

Failure to follow the warnings and 

instructions may result in electric shock, fire and/or serious injury. 

 

Save all warnings and instructions for future reference. The term “power tool” in the warnings refers 

to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1. Work area safety 

a.  

 Keep work area clean and well lit

. Cluttered or dark areas invite accidents. 

b.  

 Do not operate power tools in explosive atmospheres, such as in the presence of flammable 

liquids, gases or dust.

 Power tools create sparks  

which may ignite the dust or fumes. 

c.  

 Keep children and bystanders away while operating a power tool.

 Distractions can cause you to lose 

control.

2. Electrical safety 

a.  

 Power tool plugs must match the outlet. Never modify the plug in any way.  

Do not use any adapter plugs with earthed (grounded) power tools.

 Unmodified plugs and matching 

outlets will reduce risk of electric shock. 

b.    

Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and 

refrigerators. 

There is an increased risk of electric shock  

if your body is earthed or grounded. 

c.    

do not expose power tools to rain or wet conditions.

 Water entering a power tool will increase the 

risk of electric shock. 

d.  

 do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. 

Keep cord away from heat, oil, sharp edges or moving parts.

 Damaged or entangled cords increase 

the risk of electric shock. 

e.    

When operating a power tool outdoors, use an extension cord suitable  

for outdoor use.

 Use of a cord suitable for outdoor use reduces the risk of electric shock. 

f.  

 If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) 

protected supply.

 Use of an RCD reduces the risk of electric shock. 

3. Personal safety 

a.  

 Stay alert, watch what you are doing and use common sense when operating a power tool. do 

not use a power tool while you are tired or under the influence of drugs, alcohol or medication.

 A 

moment of inattention while operating power tools may result in serious personal injury. 

b.  

Use personal protective equipment. Always wear eye protection.

 Protective equipment such as dust 

mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce 

personal injuries. 

c.  

 Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power 

source and/or battery pack, picking up or carrying the tool. 

Carrying power tools with your finger on 

the switch or energising power tools that have the switch on invites accidents. 

d.    

Remove any adjusting key or wrench before turning the power tool on.

  

A wrench or a key left attached to a rotating part of the power tool may result  

in personal injury. 

e.    

do not overreach. Keep proper footing and balance at all times.

 This enables better control of the 

power tool in unexpected situations. 

f.  

 dress properly. do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away 

from moving parts.

 Loose clothes, jewellery or long hair can be caught in moving parts.

g.    

If devices are provided for the connection of dust extraction and collection facilities, ensure these 

are connected and properly used.

 Use of dust collection can reduce dust-related hazards.

4. Power tool use and care 

a.  

 do not force the power tool. Use the correct power tool for your application. 

The correct power tool 

will do the job better and safer at the rate for which it was designed. 

b.    

do not use the power tool if the switch does not turn it on and off.

 Any power tool that cannot be 

controlled with the switch is dangerous and must be repaired. 

c.  

 disconnect the plug from the power source and/or the battery pack from the power tool before 

making any adjustments, changing accessories, or storing power tools.

 Such preventive safety 

measures reduce the risk of starting the power tool accidentally. 

d.    

Store idle power tools out of the reach of children and do not allow persons unfamiliar with the 

power tool or these instructions to operate the power tool.

 Power tools are dangerous in the hands 

of untrained users. 

e.    

Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and 

any other condition that may affect the power tool’s operation. If damaged, have the power tool 

repaired before use.

 Many accidents are caused by poorly maintained power tools. 

f.  

 Keep cutting tools sharp and clean.

 Properly maintained cutting tools with sharp cutting edges are less 

likely to bind and are easier to control. 

g.    

Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking 

into account the working conditions and the work to be performed. 

Use of the power tool for 

operations different from those intended could result in a hazardous situation. 

5. Service 

a.  

 Have your power tool serviced by a qualified repair person using only identical replacement parts. 

This will ensure that the safety of the power tool  

is maintained.

GENERAL POWER TOOL SAFETY WARNINGS

ELECTRICAL SAFETY

AIRLESS SPRAY GUN SAFETY WARNINGS

Summary of Contents for ASG-6000

Page 1: ...amage or defects caused by or resulting from abuse accidents or alterations Failure to perform maintenance as set out within the instruction manual If the tool is disassembled or tampered with in any way WARRANTY TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATIN...

Page 2: ...Connect high pressure hose to paint outlet and tighten 2 Connect other end of hose to gun swivel and tighten 10 Nozzle Tip 11 Spray gun 12 7 6m High pressure hose 13 Spray Gun Filter 14 Spanner x 2 15 Hex Key 16 Fine Needle x 3 17 Cleaning Brush 3 Ensure all connections have been correctly tightened with a 19mm spanner 4 Connect the inlet hose and return pipe to the back of the unit Secure the ret...

Page 3: ...clockwise Note Do not thin paint for use in this spray gun Spray Tip Guard 1 Insert the mesh filter into the handle and align the handle with the upper part of the spray gun 2 While holding the upper section of the spray gun tighten the handle using a 21mm spanner Note The spray gun comes assembled from the factory If the spray gun has been disassembled for cleaning follow the steps below to re as...

Page 4: ... preferred spray pattern Setting Pressure 1 Set the pressure control dial to a medium high pressure 2 Test this pressure setting on a scrap piece of material 3 Adjust the pressure setting until a smooth even consistency is achieved Note The spraying result depends considerably on how well prepared the surface is for painting Carefully complete proper surface preparation for painting before beginni...

Page 5: ...n with the entire arm not by flexing the wrist This will keep the spray gun at right angles to the surface keeping the pattern even 2 Keep the spray gun perpendicular to the surface so spray distance is consistent Helpful Hints 1 Do not spray outdoors on a windy day as the results may be unsatisfactory 2 Only apply one coat at a time always allow a coat to completely dry before adding another coat...

Page 6: ... following are recommended spray tip orifice sizes for varying types of coating material Lacquer Stain 0 007 0 013 Enamel 0 011 0 015 Acrylic 0 015 0 021 When selecting a spray tip choose one that has an orifice size within the above recommended ranges and a spray width to suit the object to be painted The below table has been provided to help with spray tip selection This product is provided with...

Page 7: ...e pressure control dial setting Nozzle clogged Clean Inlet filter clogged Clean or replace Pattern runs or sags Applying too much material Adjust pressure control dial or increase movement of spray gun Too much over spray Gun too far from spray object Reduce distance Too much material applied Decrease pressure control dial setting Pattern is very light and splotchy Moving the spray gun too fast Ad...

Page 8: ...eep work area clean and well lit Cluttered or dark areas invite accidents b Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical safety a Power tool plugs must ...

Page 9: ... SPRAYER 650W Cleaning Manual This cleaning process must be followed immediately after use to prevent paint from drying inside the pump and hose Failure to follow this instruction may permanently seize the paint sprayer ...

Page 10: ...ge 4 Cleaning the Unit Page 4 Cleaning the Inlet Hose Page 6 Cleaning the Spray Gun Page 6 Storage Page 8 Spare Parts Page 8 1 Pressure Control Dial 2 Stand 3 Inlet Return Pipe 4 Paint Outlet 5 Filter 6 Inlet Hose 7 Priming Lever 8 On Off Switch 9 Carry Handle 10 Nozzle Tip 11 Spray Gun 12 High Pressure Hose 13 Spray Gun Filter 14 Spanner x 2 15 Hex Key 16 Fine Needle x 3 17 Cleaning Brush AIRLESS...

Page 11: ...t any stage during the cleaning process Once you re ready to begin work again simply follow the spraying instructions in the user manual Once properly primed again aim the spray gun into a waste bucket and allow 30 seconds for any leftover cleaning solution to be flushed out of the system Then resume painting as normal Note If the cleaning solution bucket becomes cloudy with paint during cleaning ...

Page 12: ...l spacer and washer are used to locate the nozzle tip within the guard Be careful not to lose these components when the nozzle guard is removed Tip Using a shifter or bench vice to hold the upper part of the spray gun will make this step much easier 5 Remove the mesh filter from the handle and clean all components in the cleaning solution Note After cleaning inspect the condition of the filter If ...

Page 13: ... Regulating Valve Assembly SPASG6000 071A Note There are a range of filters available to suit specific types of coating materials To order a filter to suit your coating material please contact Ozito Customer Service Should an issue arise with your Airless Paint Sprayer or if you wish to make a claim under the 1 year Replacement Warranty please call our Customer Service Helpline prior to returning ...

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