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18

AIM-OM-ATX-3, Rev. 2.1, 05/15

    •    Copyright Orenco Systems

®

, Inc. Property of Orenco Systems

®

, Inc. Do not reproduce or distribute without written authorization from Orenco: 800-348-9843.

AdvanTex

® 

O

&

M

 MANUAL

C O M M E R C I A L   T R E A T M E N T   S Y S T E M S

Annual Maintenance

Measure the scum and sludge accumulation in all tanks annually. Record 
scum and sludge measurements on a 

Field Maintenance Report Form

.

1. 

Measuring the scum layer:

 Using a scum utility measuring 

gauge or similar tool, measure the thickness of the scum layer. 
With this measurement, determine if the distance from the bottom 
of the scum layer at the liquid’s lowest normal level to the bottom 
of the outlet tee or to the top of the inlet holes for the pump vault is 
3 inches (76 mm) or less. If so, it’s time to pump out the contents 
from the tank (scum, sludge, and liquid) completely. After removing 
the septage contents from the tank, refill it with water to its normal 
operating level.

2. 

Measuring the sludge layer:

 Using a Sludge Judge

®

 or 

similar tool, measure the thickness of the sludge layer. With this 
measurement, determine if the distance from the top surface of the 
sludge to the bottom of the outlet tee or inlet holes for the pump 
vault (PVU) is 6 inches  
(152 mm) or less. If so, 
again, it’s time to pump out 
the contents from the tank 
(scum, sludge, and liquid) 
completely. If the tank is 
fitted with a pump vault 
or effluent filter discharge 
assembly, take the 
measurement from the top 
surface of the sludge layer 
to the bottom of the vault’s 
inlet ports. After removing 
the septage from the tank, 
refill it with water to its 
normal operating level.

NOTE:

 Turn the laterals in the AdvanTex

®

 treatment unit 180 degrees 

(so the spray nozzle turbines face up) prior to flushing to prevent 
nozzle clogging while material is being pushed along the lateral to 
the flushing valve.

Once a year, send copies of the complete activity log to the appropriate 
person. This information is very valuable for analysis and troubleshooting if 
problems should occur.

Check voltages and amperages of all pumps and record them on a 

Field 

Maintenance Report Form

. Refer to the start-up voltages and amperages 

recorded in the “Start-up & Operation” section of this document. If the 
voltage drop or amperage exceeds NEC requirements, have an electrician 
verify the service line and check pump windings. 

The pumping system should be inspected annually to ensure it is 
operating properly. Unscrew the stainless steel bolts that fasten the 
fiberglass lid over the pumping equipment. Remove the fiberglass lid for 
an inspection that includes these steps:

a. Verify there are no obvious holes or leaks in the riser or around the 

perimeter of the riser connection to the tank. Wetness or watermarks 
may be an indication of weeping.

b. Inspect the splice box to ensure it is free of water. Ensure the lid and 

connections are secure.

c. Verify the floats are in good condition and properly secured to the 

float tree. Verify the float cords are neatly wrapped inside the riser so 
that they cannot interfere with the operation of the floats.

d. Verify float operation. Refer to the float tests in the “Start-up & 

Operation” section of this document.

All TCOM control panels contain a lithium battery for backup. For good 
measure, we recommend you replace the battery every two years. Refer 
to “Battery Replacement” in the 

Custom TCOM Control Panels and 

HyperTerminal Access Manual, 

provided in Appendix F.

Maintenance (continued)

Summary of Contents for AdvanTex AX100

Page 1: ...Start Up and Maintenance of AdvanTex AX100 AX20 Commercial Wastewater Treatment Systems AdvanTex O M MANUAL 800 348 9843 541 459 4449 www orenco com www vericomm net Orenco COMMERCIAL MANUAL O M...

Page 2: ...on and treatment is our only job When you purchase an Orenco system you can be confident you have chosen the best equipment available Assistance In addition to providing quality equipment Orenco pride...

Page 3: ...ints Recirculation Blend Tank 13 Inspection Points AdvanTex Filter Pods 13 Inspection Points Vent Fan Assembly 14 Inspection Points Distribution Valve 14 Housekeeping 14 Maintenance Tools Equipment an...

Page 4: ...ion from AdvanTex filtrate returning from the flow splitter basin The harmless nitrogen gas is released freely back into the atmosphere Recirculation Blend Tank The recirculation blend tank reduces th...

Page 5: ...nstallation of all equipment and the availability of power phone line and water at the site The AdvanTex Dealer is expected to be on site and is either performing the start up or acting as a coordinat...

Page 6: ...tion Site drainage Verify that all riser lids external splice box lids and AX pod lids are level and above grade Serviceability Verify that there is a minimum of two feet of space between AX pods Chec...

Page 7: ...control panel to assure proper system operation and component longevity 4 Power supply voltage Make sure the panel breakers are switched off and check the power supply voltage at the panel On 120 V pa...

Page 8: ...er Inspect the riser attachment and rubber grommets for a watertight seal 4 Splice box Inspect the splice box for correct wiring and the use of waterproof splice nuts If there is water in the splice b...

Page 9: ...TCOM control panels d Check the float settings provided in the plans against the actual float settings If the plans don t provide float settings and the engineer or system designer is unable to provi...

Page 10: ...r cam lock fitting and open the discharge assembly ball valve i Switch the pump breaker s in the control panel to the ON position when finished Inspection Points Pumps When the panel has been inspecte...

Page 11: ...3200 3 5 3 9 PF500512 5 4 6 2 PF100552 3 6 3 8 PF500532 2 6 3 0 PF100712 7 8 8 4 PF50053200 3 2 3 7 PF10073200 4 9 5 2 PF500534 1 3 1 5 PF100752 5 8 6 2 PF500552 3 3 3 9 PF101012 9 0 9 8 PF500712 7 3...

Page 12: ...ur system before testing d Lower the float assembly into the tank and clip the float assembly into the float bracket Timed dose a Toggle the AUTO OFF MAN switch to the AUTO position b Record the timer...

Page 13: ...of 9 inches 229 mm from the normal liquid level to the RO float Inspection Points AdvanTex Filter Pods Your system may include AX100 filter pods shown or AX20 filter pods For AX20 inspection points se...

Page 14: ...location of all distribution valves in the system 1 Verify liquid level Make sure that the tank or basin that you are pumping from has sufficient liquid to perform the test WARNING There is no motor...

Page 15: ...r gloves Trash bags Routine Inspection and Maintenance Biotube filter cradle OM BIOTUBECRADLE Beakers or bottles Calculator Channel lock pliers Dissolved oxygen DO meter or colorimetric ampoules 3 16...

Page 16: ...istribute upon request To request multiple copies of this manual contact Orenco Systems Inc at 1 800 348 9843 With preventive maintenance and periodic inspections the wastewater treatment system will...

Page 17: ...r biological growth on the spray nozzles Observe and measure the residual pressure Refer back to the Start up Operation section for initial measurements of residual pressure If the observed residual p...

Page 18: ...E Turn the laterals in the AdvanTex treatment unit 180 degrees so the spray nozzle turbines face up prior to flushing to prevent nozzle clogging while material is being pushed along the lateral to the...

Page 19: ...Recommended Activity Period Activity Visual Inspection of Tank Liquid Levels 1 Check Biotube Effluent Filters Clean as Required 1 Check Biotube Pump Vault Filters Clean as Required 1 Record Elapsed Ti...

Page 20: ...itself Test the automatic function of the system as shown in the Start up Operation section of this manual to verify proper operation c Faulty floats If after checking the circuit breakers fuses and...

Page 21: ...umping downhill A system will not necessarily siphon every time it operates It is dependent on the system design A siphoning system can be retrofitted with an anti siphon valve Most siphoning problems...

Page 22: ...he splice box lid being careful not to drop the screws into the tank If the splice box was submerged or if there is a crack in the conduit there may be water in the splice box If this is the case remo...

Page 23: ...______________________ __________________________________________________ __________________________________________________ __________________________________________________ ________________________...

Page 24: ...________ __________________________________________________ __________________________________________________ __________________________________________________ ______________________________________...

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