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Copyright Orenco Systems

®

, Inc. Property of Orenco Systems

®

, Inc. Do not reproduce or distribute without written authorization from Orenco: 800-348-9843.     •     

AIM-OM-ATX-3, Rev. 2.1, 05/15

AdvanTex

® 

O

&

M

 MANUAL

C O M M E R C I A L   T R E A T M E N T   S Y S T E M S

Inspection Points

Inspection Points – Control Panels

The system may have multiple control panels. Identify if there are control 
panels on the section of the system that you are about to start-up.

If the tank or basin has associated controls, perform the following start-up 
steps:

1. 

Panel documentation:

 Locate the panel-wiring diagram inside 

the panel and verify the document matches the document number 
found on the inside of the front panel door. If you can’t find the wiring 
diagram, contact Orenco at (800) 348-9843 or (541) 459-4449 to 
have a copy e-mailed or faxed to you. 

2. 

Wiring installation: 

Verify all of the main 
breakers are in the 
“OFF” position. Inspect 
the wire terminations 
in the panel by giving 
a light tug to all of the 
float wires, pump wires, 
pump power lines, and 
main power lines in the 
panel. If a wire comes 
loose, reattach the wire 
correctly. 

 

WARNING:

 

Failure to identify a loose wire may cause 

intermittent failures, inconsistent panel operation and over-
current conditions on the pumps.

3. 

Conduit seal installation:

 Check for conduit seals on all conduit 

connections to the control panel. 

 

WARNING:

 

Failing to seal the conduit may allow corrosive gasses 

to corrode major components. Orenco recommends conduit seals 
for all connections to the control panel to assure proper system 
operation and component longevity.

4

. Power supply voltage:

 Make sure the panel breakers are switched 

off, and check the power supply voltage at the panel. 
•  On 120 V panels, measure voltage between L1 and ground. The 

voltage should be within ten percent of nominal. 

•  On 230 V panels, measure the voltage between L1 and ground, 

and between L2 and ground. The voltage of each leg should be 
approximately 115 volts. Measure the voltage between L1 and L2. 
The voltage should be within ten percent of nominal. 

•  On 208 V, 230 V, and 460 V 3-phase panels, measure the voltage 

between L1 & L2, L2 & L3, and L3 & L1. The voltage between 
each leg should be 208, 230 or 460 volts, respectively. If there 
is a voltage difference between line legs, it is an indication that 
the power source may be undersized. The voltage between each 
leg and ground on 208 volts should be approximately 120 volts. 
The voltage between each leg and ground on 460 volts should be 
approximately 277 volts. (Due to the variability in the ways 230 V, 
3-phase power can be wired, there is not a standard test method.)

5. 

Neutral and ground voltage:

 Check for any voltage difference 

between each neutral (N) wire in the panel and ground. If there is 
a difference in voltage, use the wiring diagram to track down the 
source of the difference and correct it. 

6. 

Controls circuit:

 Connect the controls circuit if it is not already 

connected. The controls circuit is now ready to be turned on. Do not 
turn on the pump circuit at this time. 

 

WARNING:

 

Turning the pump circuit on at this time can damage the 

panel or the pump if the pumps and floats are miswired or if there 
isn’t sufficient liquid in the tank. 

Panel documentation

Document number

Summary of Contents for AdvanTex AX100

Page 1: ...Start Up and Maintenance of AdvanTex AX100 AX20 Commercial Wastewater Treatment Systems AdvanTex O M MANUAL 800 348 9843 541 459 4449 www orenco com www vericomm net Orenco COMMERCIAL MANUAL O M...

Page 2: ...on and treatment is our only job When you purchase an Orenco system you can be confident you have chosen the best equipment available Assistance In addition to providing quality equipment Orenco pride...

Page 3: ...ints Recirculation Blend Tank 13 Inspection Points AdvanTex Filter Pods 13 Inspection Points Vent Fan Assembly 14 Inspection Points Distribution Valve 14 Housekeeping 14 Maintenance Tools Equipment an...

Page 4: ...ion from AdvanTex filtrate returning from the flow splitter basin The harmless nitrogen gas is released freely back into the atmosphere Recirculation Blend Tank The recirculation blend tank reduces th...

Page 5: ...nstallation of all equipment and the availability of power phone line and water at the site The AdvanTex Dealer is expected to be on site and is either performing the start up or acting as a coordinat...

Page 6: ...tion Site drainage Verify that all riser lids external splice box lids and AX pod lids are level and above grade Serviceability Verify that there is a minimum of two feet of space between AX pods Chec...

Page 7: ...control panel to assure proper system operation and component longevity 4 Power supply voltage Make sure the panel breakers are switched off and check the power supply voltage at the panel On 120 V pa...

Page 8: ...er Inspect the riser attachment and rubber grommets for a watertight seal 4 Splice box Inspect the splice box for correct wiring and the use of waterproof splice nuts If there is water in the splice b...

Page 9: ...TCOM control panels d Check the float settings provided in the plans against the actual float settings If the plans don t provide float settings and the engineer or system designer is unable to provi...

Page 10: ...r cam lock fitting and open the discharge assembly ball valve i Switch the pump breaker s in the control panel to the ON position when finished Inspection Points Pumps When the panel has been inspecte...

Page 11: ...3200 3 5 3 9 PF500512 5 4 6 2 PF100552 3 6 3 8 PF500532 2 6 3 0 PF100712 7 8 8 4 PF50053200 3 2 3 7 PF10073200 4 9 5 2 PF500534 1 3 1 5 PF100752 5 8 6 2 PF500552 3 3 3 9 PF101012 9 0 9 8 PF500712 7 3...

Page 12: ...ur system before testing d Lower the float assembly into the tank and clip the float assembly into the float bracket Timed dose a Toggle the AUTO OFF MAN switch to the AUTO position b Record the timer...

Page 13: ...of 9 inches 229 mm from the normal liquid level to the RO float Inspection Points AdvanTex Filter Pods Your system may include AX100 filter pods shown or AX20 filter pods For AX20 inspection points se...

Page 14: ...location of all distribution valves in the system 1 Verify liquid level Make sure that the tank or basin that you are pumping from has sufficient liquid to perform the test WARNING There is no motor...

Page 15: ...r gloves Trash bags Routine Inspection and Maintenance Biotube filter cradle OM BIOTUBECRADLE Beakers or bottles Calculator Channel lock pliers Dissolved oxygen DO meter or colorimetric ampoules 3 16...

Page 16: ...istribute upon request To request multiple copies of this manual contact Orenco Systems Inc at 1 800 348 9843 With preventive maintenance and periodic inspections the wastewater treatment system will...

Page 17: ...r biological growth on the spray nozzles Observe and measure the residual pressure Refer back to the Start up Operation section for initial measurements of residual pressure If the observed residual p...

Page 18: ...E Turn the laterals in the AdvanTex treatment unit 180 degrees so the spray nozzle turbines face up prior to flushing to prevent nozzle clogging while material is being pushed along the lateral to the...

Page 19: ...Recommended Activity Period Activity Visual Inspection of Tank Liquid Levels 1 Check Biotube Effluent Filters Clean as Required 1 Check Biotube Pump Vault Filters Clean as Required 1 Record Elapsed Ti...

Page 20: ...itself Test the automatic function of the system as shown in the Start up Operation section of this manual to verify proper operation c Faulty floats If after checking the circuit breakers fuses and...

Page 21: ...umping downhill A system will not necessarily siphon every time it operates It is dependent on the system design A siphoning system can be retrofitted with an anti siphon valve Most siphoning problems...

Page 22: ...he splice box lid being careful not to drop the screws into the tank If the splice box was submerged or if there is a crack in the conduit there may be water in the splice box If this is the case remo...

Page 23: ...______________________ __________________________________________________ __________________________________________________ __________________________________________________ ________________________...

Page 24: ...________ __________________________________________________ __________________________________________________ __________________________________________________ ______________________________________...

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