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Copyright Orenco Systems

®

, Inc. Property of Orenco Systems

®

, Inc. Do not reproduce or distribute without written authorization from Orenco: 800-348-9843.     •     

AIM-OM-ATX-3, Rev. 2.1, 05/15

AdvanTex

® 

O

&

M

 MANUAL

C O M M E R C I A L   T R E A T M E N T   S Y S T E M S

f.  Pump failure or bad electrical connection – Check the panel to 

verify the motor contactor engages. If it engages but the pump 
doesn’t operate, then it is either a pump failure or a bad electrical 
connection. 

g. Water in splice box or loose wires – Remove the access riser 

lid and the stainless steel screws from the splice box lid, being 
careful not to drop the screws into the tank. If the splice box was 
submerged, or if there is a crack in the conduit, there may be 
water in the splice box. If this is the case, remove the water with 
a baster, sponge, or other appropriate method. Carefully check 
the splices to ensure they are intact and remain watertight. If all 
splices are found to be watertight, replace the splice box lid. In the 
control panel, carefully tug on each wire going to the splice box. 
Correct any wires that are loose. Reactivate and retest the system.

h. Leaks in tank or system – If the system operates but can’t keep 

up with the flow, check the system for watertightness. A leaking 
tank can infiltrate enough water to overcome the pump. Also 
check for leaking fixtures in the facility or home, though it is 
unlikely a leaky fixture could provide enough liquid to overcome 
the pump.

Low Liquid Level Alarm

1. Determine the actual flows in the system. If the flows are 

considerably less than the timer is set for, then adjust the timer 
settings to match current flows. If a low level exists in the drainfield 
pump basin, then ensure the minimum run time is appropriately set.

2. When a low liquid level condition exists, the source of the problem is 

likely to be one of the following:

a. Ball valve mechanism jammed – Visually inspect the recirculating 

valve and verify the liquid level in the tank is within the normal 
range. Consult the design plans for proper operating level. If low, 
the ball mechanism could be jammed in the seated position. 
Remove, disassemble, and inspect. 

b. Tank siphoning – Inspect the liquid level in the tank. If the liquid 

level is below the “Redundant Off/Low Level Alarm” float, then 
it is likely that the problem is either a leaky tank or siphoning. 
Siphoning typically occurs when the system is pumping downhill. 
A system will not necessarily siphon every time it operates. It is 
dependent on the system design. A siphoning system can be 
retrofitted with an anti-siphon valve. Most siphoning problems will 
manifest in the first months of operation. 

c. Tank leaks – If the hydraulics of the system do not allow for 

siphoning, it is likely that the tank is leaking. Fill the tank to a 
normal operating level and return to inspect the tank at a later 
time. If the liquid level is below the normal operating level, the 
tank is leaking and needs to be repaired or replaced.

d. Clogged pump vault cartridge – If the pump vault cartridge is 

clogged, the pump may be high cycling, causing the liquid level in 
the vault to drop faster than the liquid level in the tank. Remove 
the filter cartridge and clean it in accordance with the instructions 
provided in Appendix B.

Removing & Replacing Inoperative Floats

IMPORTANT!

 Before doing any work on either the wiring to the 

level control floats and pump or inside the control panel, switch off 
the power to the system at the service entrance panel and set the 
circuit breakers in the panel to their “OFF” positions.

1. Remove the float assembly from the vault. There is no need to move 

the settings of the floats to remove and replace a float. After noting 
the tether length, snap the inoperative float out of the holding collar.

2. Remove the stainless steel screws from the splice box lid, being 

careful not to drop the screws into the tank. If the splice box was 
submerged, or if there is a crack in the conduit, there may be water 
in the splice box. If this is the case, remove water with a baster, 
sponge, or other appropriate method. Loosen the cord grip at the 
splice box and identify the appropriate splice for the float. Cut out 
the splice and, if using a watertight wire nut for the common wires, 
remove the appropriate common wire.

3. Remove the inoperative float and replace it with a new one. Push the 

float cable through the watertight cord grip into the electrical splice 
box. Leave an adequate length of electrical cord coiled inside the 
riser to allow for easy removal of the float assembly. Do not remove 
the colored markers or the paper tags from the float cords, and do 
not try to thread the markers and tag through the cord grip. Tighten 
the cord grip by hand, then test the tightness of the cord grip by 
tugging on the cord. A cord is secure when the cord grip is tight 
enough to prevent slippage. An adequate length of cord should be 
left within the splice box to allow for future disconnecting and re-
splicing.

Maintenance (continued)

Summary of Contents for AdvanTex AX100

Page 1: ...Start Up and Maintenance of AdvanTex AX100 AX20 Commercial Wastewater Treatment Systems AdvanTex O M MANUAL 800 348 9843 541 459 4449 www orenco com www vericomm net Orenco COMMERCIAL MANUAL O M...

Page 2: ...on and treatment is our only job When you purchase an Orenco system you can be confident you have chosen the best equipment available Assistance In addition to providing quality equipment Orenco pride...

Page 3: ...ints Recirculation Blend Tank 13 Inspection Points AdvanTex Filter Pods 13 Inspection Points Vent Fan Assembly 14 Inspection Points Distribution Valve 14 Housekeeping 14 Maintenance Tools Equipment an...

Page 4: ...ion from AdvanTex filtrate returning from the flow splitter basin The harmless nitrogen gas is released freely back into the atmosphere Recirculation Blend Tank The recirculation blend tank reduces th...

Page 5: ...nstallation of all equipment and the availability of power phone line and water at the site The AdvanTex Dealer is expected to be on site and is either performing the start up or acting as a coordinat...

Page 6: ...tion Site drainage Verify that all riser lids external splice box lids and AX pod lids are level and above grade Serviceability Verify that there is a minimum of two feet of space between AX pods Chec...

Page 7: ...control panel to assure proper system operation and component longevity 4 Power supply voltage Make sure the panel breakers are switched off and check the power supply voltage at the panel On 120 V pa...

Page 8: ...er Inspect the riser attachment and rubber grommets for a watertight seal 4 Splice box Inspect the splice box for correct wiring and the use of waterproof splice nuts If there is water in the splice b...

Page 9: ...TCOM control panels d Check the float settings provided in the plans against the actual float settings If the plans don t provide float settings and the engineer or system designer is unable to provi...

Page 10: ...r cam lock fitting and open the discharge assembly ball valve i Switch the pump breaker s in the control panel to the ON position when finished Inspection Points Pumps When the panel has been inspecte...

Page 11: ...3200 3 5 3 9 PF500512 5 4 6 2 PF100552 3 6 3 8 PF500532 2 6 3 0 PF100712 7 8 8 4 PF50053200 3 2 3 7 PF10073200 4 9 5 2 PF500534 1 3 1 5 PF100752 5 8 6 2 PF500552 3 3 3 9 PF101012 9 0 9 8 PF500712 7 3...

Page 12: ...ur system before testing d Lower the float assembly into the tank and clip the float assembly into the float bracket Timed dose a Toggle the AUTO OFF MAN switch to the AUTO position b Record the timer...

Page 13: ...of 9 inches 229 mm from the normal liquid level to the RO float Inspection Points AdvanTex Filter Pods Your system may include AX100 filter pods shown or AX20 filter pods For AX20 inspection points se...

Page 14: ...location of all distribution valves in the system 1 Verify liquid level Make sure that the tank or basin that you are pumping from has sufficient liquid to perform the test WARNING There is no motor...

Page 15: ...r gloves Trash bags Routine Inspection and Maintenance Biotube filter cradle OM BIOTUBECRADLE Beakers or bottles Calculator Channel lock pliers Dissolved oxygen DO meter or colorimetric ampoules 3 16...

Page 16: ...istribute upon request To request multiple copies of this manual contact Orenco Systems Inc at 1 800 348 9843 With preventive maintenance and periodic inspections the wastewater treatment system will...

Page 17: ...r biological growth on the spray nozzles Observe and measure the residual pressure Refer back to the Start up Operation section for initial measurements of residual pressure If the observed residual p...

Page 18: ...E Turn the laterals in the AdvanTex treatment unit 180 degrees so the spray nozzle turbines face up prior to flushing to prevent nozzle clogging while material is being pushed along the lateral to the...

Page 19: ...Recommended Activity Period Activity Visual Inspection of Tank Liquid Levels 1 Check Biotube Effluent Filters Clean as Required 1 Check Biotube Pump Vault Filters Clean as Required 1 Record Elapsed Ti...

Page 20: ...itself Test the automatic function of the system as shown in the Start up Operation section of this manual to verify proper operation c Faulty floats If after checking the circuit breakers fuses and...

Page 21: ...umping downhill A system will not necessarily siphon every time it operates It is dependent on the system design A siphoning system can be retrofitted with an anti siphon valve Most siphoning problems...

Page 22: ...he splice box lid being careful not to drop the screws into the tank If the splice box was submerged or if there is a crack in the conduit there may be water in the splice box If this is the case remo...

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