background image

17

Copyright Orenco Systems

®

, Inc. Property of Orenco Systems

®

, Inc. Do not reproduce or distribute without written authorization from Orenco: 800-348-9843.     •     

AIM-OM-ATX-3, Rev. 2.1, 05/15

AdvanTex

® 

O

&

M

 MANUAL

C O M M E R C I A L   T R E A T M E N T   S Y S T E M S

Maintenance (continued)

Quarterly Maintenance

Testing for Biochemical Oxygen Demand (BOD

5

); Total Suspended Solids 

(TSS); Fats, Oils, and Grease (FOG); Ammonia (NH

3

); Nitrate (NO

3

); and 

pH should be done according to regulatory requirements. If testing is 
not required by the regulatory jurisdiction, samples should be taken 
quarterly for the first year to establish a baseline. Subsequent testing 
after the first year may be reduced based on the establishment of this 
baseline. Regular samples will provide valuable information for ongoing 
maintenance and troubleshooting. Effluent testing procedures may be 
found in the residential 

AdvanTex

 

O&M Manual

 in Appendix B. All results 

obtained should be reported to the appropriate people, including Orenco’s 
Engineered Systems Department.

For the first year only, check voltages and amperages of all pumps and 
record them on the 

Field Maintenance Report Form

 provided in Appendix 

B. Refer to the start-up voltages and amperages recorded in the “Start-
up & Operation” section of this document. If the voltage drop or the 
amperage exceeds National Electric Code (NEC) requirements (see chart 
provided in “Inspection Points —Pumps” section of this document), have 
an electrician verify the service line and check the pump windings. If there 
is no discernible difference in voltage or amperage, this procedure may be 
performed annually.

Semi-Annual Maintenance

Inspect the spray of the 
nozzles in the AdvanTex 
pods. Look for reduced 
or uneven spray patterns 
as well as clogged spray 
nozzles or biological 
growth on the spray 
nozzles. Observe and 
measure the residual 
pressure. Refer back to 
the Start-up & Operation 
section for initial 
measurements of residual pressure. If the observed residual pressure 
exceeds the initial residual pressure (3 psi) more than 15-20%, it can be 
assumed that some of the nozzles are plugged and the laterals require 
flushing. To flush the laterals, open the ball valves at the end of one lateral. 
At the control panel, toggle the “AUTO-OFF-MAN” switch to “MAN” and let 
the pump run to flush any material from the lateral. Repeat for each lateral 
until all of the laterals have been flushed. Recheck the residual pressure 
to ensure the laterals have been sufficiently cleared. 

If there is still a significant difference in initial and current residual 
pressure, use an Orenco AX lateral cleaning brush or a high-pressure 
washer to clean the laterals. 

To clean out the spray nozzles, turning the laterals so the spray nozzle 
turbines are pointed up and then hosing each turbine off. For excessive 
buildup in the spray nozzles, remove the nozzles and replace them with 
clean nozzles. Soak the plugged nozzle in TSP or any other approved 
cleaning agent for 30 minutes. When a spray nozzle is clear, you can 
see the spray nozzle turbine spin freely and the spray distribute evenly 
across the textile media. If the nozzles are substantially plugged after six 
months, then it may be prudent to inspect the residual pressure every 
three months and adjust scheduled testing and flushing of the laterals 
accordingly.

Visually inspect the recirculating valve and verify that the liquid level in 
the tank is within the normal range. Consult the design plans for proper 
operating level. If the liquid level is low, the ball mechanism could be 
jammed in the seated position. Remove, disassemble, and inspect. If the 
liquid level is high, the valve may require cleaning because it is not making 
a tight seal when seated. Remove, disassemble, and inspect.

Summary of Contents for AdvanTex AX100

Page 1: ...Start Up and Maintenance of AdvanTex AX100 AX20 Commercial Wastewater Treatment Systems AdvanTex O M MANUAL 800 348 9843 541 459 4449 www orenco com www vericomm net Orenco COMMERCIAL MANUAL O M...

Page 2: ...on and treatment is our only job When you purchase an Orenco system you can be confident you have chosen the best equipment available Assistance In addition to providing quality equipment Orenco pride...

Page 3: ...ints Recirculation Blend Tank 13 Inspection Points AdvanTex Filter Pods 13 Inspection Points Vent Fan Assembly 14 Inspection Points Distribution Valve 14 Housekeeping 14 Maintenance Tools Equipment an...

Page 4: ...ion from AdvanTex filtrate returning from the flow splitter basin The harmless nitrogen gas is released freely back into the atmosphere Recirculation Blend Tank The recirculation blend tank reduces th...

Page 5: ...nstallation of all equipment and the availability of power phone line and water at the site The AdvanTex Dealer is expected to be on site and is either performing the start up or acting as a coordinat...

Page 6: ...tion Site drainage Verify that all riser lids external splice box lids and AX pod lids are level and above grade Serviceability Verify that there is a minimum of two feet of space between AX pods Chec...

Page 7: ...control panel to assure proper system operation and component longevity 4 Power supply voltage Make sure the panel breakers are switched off and check the power supply voltage at the panel On 120 V pa...

Page 8: ...er Inspect the riser attachment and rubber grommets for a watertight seal 4 Splice box Inspect the splice box for correct wiring and the use of waterproof splice nuts If there is water in the splice b...

Page 9: ...TCOM control panels d Check the float settings provided in the plans against the actual float settings If the plans don t provide float settings and the engineer or system designer is unable to provi...

Page 10: ...r cam lock fitting and open the discharge assembly ball valve i Switch the pump breaker s in the control panel to the ON position when finished Inspection Points Pumps When the panel has been inspecte...

Page 11: ...3200 3 5 3 9 PF500512 5 4 6 2 PF100552 3 6 3 8 PF500532 2 6 3 0 PF100712 7 8 8 4 PF50053200 3 2 3 7 PF10073200 4 9 5 2 PF500534 1 3 1 5 PF100752 5 8 6 2 PF500552 3 3 3 9 PF101012 9 0 9 8 PF500712 7 3...

Page 12: ...ur system before testing d Lower the float assembly into the tank and clip the float assembly into the float bracket Timed dose a Toggle the AUTO OFF MAN switch to the AUTO position b Record the timer...

Page 13: ...of 9 inches 229 mm from the normal liquid level to the RO float Inspection Points AdvanTex Filter Pods Your system may include AX100 filter pods shown or AX20 filter pods For AX20 inspection points se...

Page 14: ...location of all distribution valves in the system 1 Verify liquid level Make sure that the tank or basin that you are pumping from has sufficient liquid to perform the test WARNING There is no motor...

Page 15: ...r gloves Trash bags Routine Inspection and Maintenance Biotube filter cradle OM BIOTUBECRADLE Beakers or bottles Calculator Channel lock pliers Dissolved oxygen DO meter or colorimetric ampoules 3 16...

Page 16: ...istribute upon request To request multiple copies of this manual contact Orenco Systems Inc at 1 800 348 9843 With preventive maintenance and periodic inspections the wastewater treatment system will...

Page 17: ...r biological growth on the spray nozzles Observe and measure the residual pressure Refer back to the Start up Operation section for initial measurements of residual pressure If the observed residual p...

Page 18: ...E Turn the laterals in the AdvanTex treatment unit 180 degrees so the spray nozzle turbines face up prior to flushing to prevent nozzle clogging while material is being pushed along the lateral to the...

Page 19: ...Recommended Activity Period Activity Visual Inspection of Tank Liquid Levels 1 Check Biotube Effluent Filters Clean as Required 1 Check Biotube Pump Vault Filters Clean as Required 1 Record Elapsed Ti...

Page 20: ...itself Test the automatic function of the system as shown in the Start up Operation section of this manual to verify proper operation c Faulty floats If after checking the circuit breakers fuses and...

Page 21: ...umping downhill A system will not necessarily siphon every time it operates It is dependent on the system design A siphoning system can be retrofitted with an anti siphon valve Most siphoning problems...

Page 22: ...he splice box lid being careful not to drop the screws into the tank If the splice box was submerged or if there is a crack in the conduit there may be water in the splice box If this is the case remo...

Page 23: ...______________________ __________________________________________________ __________________________________________________ __________________________________________________ ________________________...

Page 24: ...________ __________________________________________________ __________________________________________________ __________________________________________________ ______________________________________...

Reviews: