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5

Copyright Orenco Systems

®

, Inc. Property of Orenco Systems

®

, Inc. Do not reproduce or distribute without written authorization from Orenco: 800-348-9843.     •     

AIM-OM-ATX-3, Rev. 2.1, 05/15

AdvanTex

® 

O

&

M

 MANUAL

C O M M E R C I A L   T R E A T M E N T   S Y S T E M S

Introduction

This section covers the start-up of an AdvanTex

®

-AX100 Treatment 

System in a commercial application. The formal start-up of an AdvanTex 
Treatment System should only be performed by trained personnel. As a 
trained member of the team performing the system start-up, you play 
a critical role in the operation of the system. The decisions made at the 
time of the start-up will determine the long-term maintenance needs 
of the system. Regulators, manufacturers, dealers, property owners, 
neighbors, and service providers all rely on a thorough start-up. 

Before you start your system, please read this entire manual, as well as 
the engineering plans, and contact your Dealer if you have any questions. 
You’ll save yourself time and money, and you’ll reduce the potential for 
follow-up work. For information specific to your system, refer to your 
detailed engineering plans. 

We recommend following the flow path through the treatment train, 
if possible, when performing the system start-up, beginning at the 
building outlets and ending at the final discharge point. By following this 
start-up sequence, the treatment train can be effectively inspected for 
proper operation and each step in the process can be given systematic 
attention. 

Roles and Responsibilities

Prior to start-up, the Orenco Representative or AdvanTex Dealer will 
contact the Designer, Installer, and Service Provider to coordinate a start-
up date. The date will be based on a status report provided by the Orenco 
Representative and the availability of all parties. The status report will 
include, but will not be limited to, verification of leak testing performed 
by the Installer, installation of all equipment, and the availability of power, 
phone line, and water at the site. 

•  The 

AdvanTex Dealer

 is expected to be on site and is either 

performing the start-up or acting as a coordinator and general 
resource during the installation and start-up of the system.

•  The 

Designer

 is required at the site during start-up to answer 

questions concerning site-specific issues not covered in the plans, 
timer settings, and float settings. 

•  The 

Installer

 is required at the site during start-up to address any 

installation issues that arise.

•  The 

Service Provider

 is required at the site during start-up to 

become familiar with the system, receive training on control panel 
and treatment system operation, and to learn correct sampling 
techniques for the system.

Safety Precautions

Before starting up, maintaining, or servicing any wastewater treatment 
system, observe the following precautions for the safety and health of all 
service personnel working with or around wastewater, effluent, and its 
associated equipment:

•  Wear proper clothing that covers all parts of the body that will be 

exposed to wastewater or effluent.

•  Wear personal protection equipment (PPE) such as rubber gloves 

and eye protection when handling or touching any equipment 
components that come in contact with wastewater or effluent.

•  Turn off system power at the service entrance panel and set the 

circuit breakers in the panel to their “OFF” positions before removing 
any system components. If the control panel or service entrance 
panel is not within eyesight of the pumping system, use Lock Out/
Tag Out tags to ensure safety.

•  Avoid driving over any part of the wastewater treatment system 

unless it’s been equipped to withstand vehicle traffic. If the system is 
subject to possible traffic, put a barricade up to protect the system.

•  Do not enter any tank access. Any work performed on the tank 

should be done from the outside. Gases and/or oxygen depletion in 
the tank can be fatal.

•  Secure all tank access lids properly to the riser after all work is 

complete.

•  Practice proper personal hygiene at all times.

Start-up & Operation

Summary of Contents for AdvanTex AX100

Page 1: ...Start Up and Maintenance of AdvanTex AX100 AX20 Commercial Wastewater Treatment Systems AdvanTex O M MANUAL 800 348 9843 541 459 4449 www orenco com www vericomm net Orenco COMMERCIAL MANUAL O M...

Page 2: ...on and treatment is our only job When you purchase an Orenco system you can be confident you have chosen the best equipment available Assistance In addition to providing quality equipment Orenco pride...

Page 3: ...ints Recirculation Blend Tank 13 Inspection Points AdvanTex Filter Pods 13 Inspection Points Vent Fan Assembly 14 Inspection Points Distribution Valve 14 Housekeeping 14 Maintenance Tools Equipment an...

Page 4: ...ion from AdvanTex filtrate returning from the flow splitter basin The harmless nitrogen gas is released freely back into the atmosphere Recirculation Blend Tank The recirculation blend tank reduces th...

Page 5: ...nstallation of all equipment and the availability of power phone line and water at the site The AdvanTex Dealer is expected to be on site and is either performing the start up or acting as a coordinat...

Page 6: ...tion Site drainage Verify that all riser lids external splice box lids and AX pod lids are level and above grade Serviceability Verify that there is a minimum of two feet of space between AX pods Chec...

Page 7: ...control panel to assure proper system operation and component longevity 4 Power supply voltage Make sure the panel breakers are switched off and check the power supply voltage at the panel On 120 V pa...

Page 8: ...er Inspect the riser attachment and rubber grommets for a watertight seal 4 Splice box Inspect the splice box for correct wiring and the use of waterproof splice nuts If there is water in the splice b...

Page 9: ...TCOM control panels d Check the float settings provided in the plans against the actual float settings If the plans don t provide float settings and the engineer or system designer is unable to provi...

Page 10: ...r cam lock fitting and open the discharge assembly ball valve i Switch the pump breaker s in the control panel to the ON position when finished Inspection Points Pumps When the panel has been inspecte...

Page 11: ...3200 3 5 3 9 PF500512 5 4 6 2 PF100552 3 6 3 8 PF500532 2 6 3 0 PF100712 7 8 8 4 PF50053200 3 2 3 7 PF10073200 4 9 5 2 PF500534 1 3 1 5 PF100752 5 8 6 2 PF500552 3 3 3 9 PF101012 9 0 9 8 PF500712 7 3...

Page 12: ...ur system before testing d Lower the float assembly into the tank and clip the float assembly into the float bracket Timed dose a Toggle the AUTO OFF MAN switch to the AUTO position b Record the timer...

Page 13: ...of 9 inches 229 mm from the normal liquid level to the RO float Inspection Points AdvanTex Filter Pods Your system may include AX100 filter pods shown or AX20 filter pods For AX20 inspection points se...

Page 14: ...location of all distribution valves in the system 1 Verify liquid level Make sure that the tank or basin that you are pumping from has sufficient liquid to perform the test WARNING There is no motor...

Page 15: ...r gloves Trash bags Routine Inspection and Maintenance Biotube filter cradle OM BIOTUBECRADLE Beakers or bottles Calculator Channel lock pliers Dissolved oxygen DO meter or colorimetric ampoules 3 16...

Page 16: ...istribute upon request To request multiple copies of this manual contact Orenco Systems Inc at 1 800 348 9843 With preventive maintenance and periodic inspections the wastewater treatment system will...

Page 17: ...r biological growth on the spray nozzles Observe and measure the residual pressure Refer back to the Start up Operation section for initial measurements of residual pressure If the observed residual p...

Page 18: ...E Turn the laterals in the AdvanTex treatment unit 180 degrees so the spray nozzle turbines face up prior to flushing to prevent nozzle clogging while material is being pushed along the lateral to the...

Page 19: ...Recommended Activity Period Activity Visual Inspection of Tank Liquid Levels 1 Check Biotube Effluent Filters Clean as Required 1 Check Biotube Pump Vault Filters Clean as Required 1 Record Elapsed Ti...

Page 20: ...itself Test the automatic function of the system as shown in the Start up Operation section of this manual to verify proper operation c Faulty floats If after checking the circuit breakers fuses and...

Page 21: ...umping downhill A system will not necessarily siphon every time it operates It is dependent on the system design A siphoning system can be retrofitted with an anti siphon valve Most siphoning problems...

Page 22: ...he splice box lid being careful not to drop the screws into the tank If the splice box was submerged or if there is a crack in the conduit there may be water in the splice box If this is the case remo...

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