
AUTOMATIC TRANSMISSION
12. Inspect the piston return springs. Evidence of
extreme heat or burning in the area of the clutch may
have caused the springs to take a heat set and
would
justify replacement of the springs.
Figure
13. Inspect second clutch hub bushing for scoring or
wear.
14. If necessary, remove second clutch hub bushing
using remover and installer J-23130-6 with driver
handle J-8092. See Figure
P-J-6092
SECOND CLUTCH
DRUM
Figure
15. Clean in solvent to remove any foreign matter.
Install new second clutch hub bushing using tool
23 130-6 and driver handle J-8092. Bushing must be
driven in until tool bottoms on bench. See Figure
164.
16. To install second clutch piston into second clutch
drum, use installer tool J-23080 so as not to damage
lip seal. See Figure
Use liberal amount of
transmission fluid for ease of installation and
to
pre-
vent seal damage.
SECOND CLUTCH D R U M
Figure
17. Remove second clutch piston and seal installer
J-23080.
18. Install 22 springs and retaining seat on second
clutch piston.
19. Using spring compressor tool J-2590-12 with
adapter J-21420-1 on retaining seat, compress sec-
ond clutch piston return springs. Care should be
taken so that retainer does not catch in snap ring
groove and damage retainer.
20. Install snap ring with snap ring pliers such as
8059.
21. Install bronze thrust washer so that the tang seats
in the slot of the
second
clutch hub. Secure with
petroleum jelly (unmedicated).
22. Inspect condition of composition and steel plates.
Do not diagnose a composition drive plate by
A. Dry composition plates with compressed air and
inspect the composition surface for:
1. Pitting and flaking
2. Wear
3. Glazing
Summary of Contents for 1900 1973
Page 1: ......
Page 7: ......
Page 9: ......
Page 48: ...IGNITION SYSTEM lC 27 9 3OlC19 Figure 1 C l 3 Distributor Exploded...
Page 57: ...I I 1 D 36 1973 OPEL SERVICE MANUAL I Figure 1 D 27 Alternator Exploded View 301D27...
Page 95: ...j 1J 74 1973 OPEL SERVICE MANUAL i I m Figure 13 1 Windshield Wiper and Horn Opel 1900 Manta...
Page 96: ...I I WIRING DIAGRAMS lJ 75 Figure lJ 2 Windshield Wiper and Horn Rallye...
Page 97: ...1 J 76 1973 OPEL SERVICE IMANUAL L J Figure lJ 3 Wind hield Wiper and Horn Gl...
Page 98: ...I I I WIRING DIAGRAMS 1J 77 I I Figure 1 J 4 Turn Signal and Hazard Flasher Opel 1900 Manta I...
Page 99: ...I i L I lJ 78 1873 OPEL SERVICE MANUAL Figure lJ 5 Turn Signal and Hazard Flasher GT...
Page 100: ...I WIRING DIAGRAMS 15 79 I I Figure lJ 6 Oil Fuel Temp Tach Stop and Brake Warning Light GT I...
Page 101: ......
Page 102: ...I WIRING DIAGRAMS lJ 81 r Figure 1 J 8 Blower and Lighter GT...
Page 103: ...I I lJ 82 1973 OPEL SERVICE MANUAL Figure lJ 9 indicator Lights and Gauges Opel 1900 Manta...
Page 104: ...I I WIRING DIAGRAMS IJ 83 I Figure 1 J 10 Indicator Lights and Gauges Ratlye...
Page 106: ...EhMB SWITCH R GHiDOOR 301J12...
Page 107: ...1 J 86 1973 OPEL SERVICE MANUAL i Figure 1 J l 3 Headlamps Opel 1900...
Page 108: ...I I I WIRING DIAGRAMS lJ 87 Figure lJ 14 Headlamps Manta...
Page 109: ...1 J 88 1973 OPEL SERVICE MANUAL I 1 Figure lJ 15 Headlamp and Fog Lights Rallye...
Page 110: ...301516...
Page 111: ......
Page 113: ...1 J 92 1973 OPEL SERVICE MANUAL d 5 Figure 1 19 Starting lgniiion and Charging Opel 1900 Manta...
Page 114: ...I I WIRING DIAGRAMS lJ 93 I Figure lJ 20 Starting Ignition and Charging GT...
Page 115: ...1 J 94 1973 OPEL SERVICE MANUAL i I I Figure lJ 21 Instrument Panel GT...
Page 116: ...I I 1 I WIRING DIAGRAMS lJ 95 Figure lJ 22 A C Generator and Regulator All Models...
Page 117: ...301523...
Page 119: ...I I I 10 RED AMP GAGE 301J25...
Page 120: ...WIRING DIAGRAMS lJ 99 Figure lJ 26 Seat Belt Warning System Automatic Transmissionl GT...
Page 121: ...lJ 100 1973 OPEL SERVICES MANUAL I Figure 1 J 27 Heated Rear Glass Opel 1900 Manta...
Page 122: ...I WIRING DIAGRAMS 1 J 101...
Page 123: ...1 J 102 1973 OPEL 9ER IC MANUAL...
Page 128: ...SPECIAL BODY TOOLS GENERAL INFORMATION 2A 5 W REGULATOR INING INSTALLER J 21828 J 21549 2A 1...
Page 167: ......
Page 231: ......
Page 259: ......
Page 285: ...5C 26 1973 OPEL SERVICE MANUAL...
Page 322: ...ENGINE MECHANICAL AND MOUNTS 6A 31...
Page 350: ...CARBURETOR AND THROTTLE LINKAGE 6E 59 Figure 6E 37 Carburetor Specifications...
Page 361: ......
Page 372: ...Figure 7A 9 Exploded View of Clutch Pedal and Housing...
Page 423: ...Third Clutch Applied Low Band Released...
Page 424: ...AUTOMATIC TRANSMISSION C 63...
Page 425: ...712 64 1973 OPEL SERVICE MANUAL HYDRAULIC OPERATION I r n...
Page 427: ...7C 66 1973 OPEL SERVICE MANUAL...
Page 428: ......
Page 429: ...7C 68 1973 OPEL SERVICE MANUAL II II I...
Page 431: ...7C 70 1973 OPEL SERVICE MANUAL d...
Page 433: ...7C 72 1973 OPEL SERVICE MANUAL...
Page 435: ...7C 74 1973 OPEL SERVICE MANUAL...
Page 437: ...712 76 1973 OPEL SERVICE MANUAL...
Page 439: ...a 1973 OPEL SERVICE MANUAL...
Page 441: ...7C 80 1973 OPEL SERVICE MANUAL...
Page 499: ...7C 138 1973 OPEL SERVICE MANUAL 4 5 I Figure 7C 234 Special Tools Automatic Transmission 7C223...
Page 509: ......
Page 596: ...98 88 1973 OPEL SERVICE MANUAL Figure gB 165 Special Tools...
Page 620: ......