Opel 1900 1973, Service Manual

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18 1973 OPEL SERVICE MANUAL
pressure. If heavy pressure is required, shell was not
started squarely and will be distorted if force into
place.
12. Place lower bearing shell in bearing cap, then
check clearance plastic-type gauge, as previ-
ously described.
13. The desired clearance with a new bearing is
to If this clearance cannot be obtained
with a standard size bearing, insert an undersize
bearing and check again
plastic-type gauge
material.
14. When the proper size bearing has been selected,
clean out all plastic gauge material, oil the lower
shell and reinstall bearing cap. Clean the bolt holes
and lube bolts, then torque cap bolts to 72 lb. ft. The
crankshaft should turn freely at flywheel rim; how-
ever, a very slight drag is permissible if an undersize
bearing is used.
15. If the thrust bearing shell is disturbed or replaced
it is necessary to line up the thrust surfaces of the
bearing shell before the cap bolts are tightened. To
do this, move the crankshaft fore and aft the limit of
its travel several times (last movement fore) with the
thrust bearing cap bolts finger tight.
16. After bearing is installed and tested, loosen all
bearing cap bolts turn and continue with other
bearings. When bearings have been installed and
tested, tighten all bearing cap bolts to 72 lb. ft.
17. Replace rear bearing oil seals.
18. Install pipe and screen assembly and oil pan.
Installation of Rear Bearing Oil
Seals (Engine in Vehicle)
1. Remove transmission, bell housing and clutch.
Refer to appropriate section for removal procedures.
Figure Removing Rear Main Oil Seal
2. Remove flywheel.
3. Punch a hole into oil seal and screw in a sheet
metal screw and pull out oil seal. See Figure
4. To insure proper sealing, lubricate seal with a
suitable protective grease and install on taper ring
J-22928. Turn seal to ensure lip of seal is not turned
back. See Figure
OIL SEAL
Figure
Installing Oil Seal on
Tool J-22928
5. Place tapered ring with oil seal on crankshaft
flange and move lip of seal rear of crankshaft.
Be careful not to tilt seal.
Figure
Installing Rear
Main Bearing Oil Seal
6. Drive in oil seal using Tool J-22928-2. See Figure
7. Install flywheel, clutch, bell housing and