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OETIKER CC 20 Instruction Manual Download Page 36

 

Clamp pincer CP 10 / CP 20 / CC 20 

6 Maintenance and repair 

Issue 06.19 

08902961 

6-36 

1.  Remove the battery. 

2.  Grease the pincer head (Fig. 24/1) via the grease 

nipple (Fig. 24/3) using a grease gun with special 
lubricant RENOLIT LX-EP 2 (RENOLIT Duraplex 
EP 2). 

3.  Check pincer jaws (Fig. 24/2) for wear and breaks 

at the clamping points, exchange if necessary (see 
tool catalog for part no.). 

4.  Check the clamp pincer for mechanical damage. 

5.  Replace any defective parts. 

 

Fig. 24:  Lubricating the pincer head 

 

 

6.2.4 

Preventative maintenance work 

For preventative maintenance, OETIKER recommends sending the pincer to OETIKER once a year or when 
prompted by the pincer maintenance counter, whichever comes first. 

 

6.3 

Repair 

 

 

WARNING 

Risk of crushing by the clamp pincer 

Clamp pincer CP 10 / CP 20 / CC 20 is only completely disconnected from power when the battery is 
removed. 

 

Before performing repair work, remove the battery of clamp pincer CP 10 / CP 20 / CC 20. 

 

6.3.1 

Replacing pincer jaws 

INFO 

Replacement pincer jaws are available fully assembled in the form of replacement jaw kit.  

It must include the following information: 

Product name, article number, shipping method, full address. 

Corresponding technical details can be found in the tools catalog. 

 

Changing the pincer jaws 

There is a number engraved on the pincer jaws. You can use this number to order a pincer jaw replacement kit 
(see also the tools catalog). The following description serves as an example for pincer heads for ear clamps. 
You can find more detailed information on OETIKER products from your OETIKER contact person. 

Summary of Contents for CC 20

Page 1: ...Cordless clamp pincer CP 10 CP 20 CC 20 Instruction manual Issue June 2019 Instruction manual Part no 08902961 OETIKER Schweiz AG ...

Page 2: ...2 7 Use and handling of the electrical tool 2 10 2 8 Use and handling of the cordless tool 2 10 2 9 Conversions modifications 2 12 2 10 Qualified staff 2 12 2 11 Maintenance work 2 12 2 12 Storage and transport 2 12 3 Overview 3 13 3 1 System overview 3 13 3 2 Clamp pincer CP 10 CP 20 CC 20 3 14 3 3 Overview of PC software 3 14 3 4 Accessories 3 15 4 PC software firmware 4 16 4 1 System requiremen...

Page 3: ...0 5 3 Documenting the process data 5 31 5 3 1 Creating single report 5 31 5 3 2 Creating multiple reports 5 32 5 3 3 Generate a report as a CSV file 5 33 6 Maintenance and repair 6 34 6 1 General safety instructions on maintenance and repair work 6 34 6 2 Maintenance 6 35 6 2 1 Before maintenance work 6 35 6 2 2 After maintenance work 6 35 6 2 3 Weekly maintenance work 6 35 6 2 4 Preventative main...

Page 4: ...SB interface 8 51 8 7 2 Physical sizes CP 10 CP 20 CC 20 8 52 8 7 3 Accuracy within the working temperature range 8 52 8 7 4 Temperature 8 52 8 7 5 Noise 8 52 8 7 6 Thrust force 8 52 8 7 7 Battery 8 53 8 7 8 AC power adaptor 8 53 8 7 9 Battery charger 8 53 8 7 10 Labels and warnings on the CP 10 CP 20 CC 20 8 54 8 8 Warranty and guarantee 8 54 8 8 1 Guarantee 8 54 8 8 2 Guarantee 8 54 8 8 3 Requir...

Page 5: ... used in this instruction manual Symbol Meaning WARNING Marks an instruction which if disregarded can lead to severe injuries even including the death of personnel CAUTION Marks an instruction which if disregarded can lead to minor injuries NOTE Marks an instruction which if disregarded can lead to damage to the electrical tool or to damage to property INFO Information relating to the understandin...

Page 6: ...re Setting up the clamp pincer Working with the clamp pincer CP 10 CP 20 CC 20 Documenting the process data Maintenance and repair 1 3 Scope This instruction manual is valid for OETIKER clamp pincers CP 10 CP 20 CC 20 1 4 Definition of terms The term electrical tool used in this instruction manual and these safety instructions refers both to mains powered electrical tools with a power lead and to ...

Page 7: ...sed incorrectly or by untrained personnel The manufacturer bears no responsibility for injuries to personnel and damage to property arising from improper use of the clamp pincer CP 10 CP 20 CC 20 In such cases the operating company bears sole responsibility 2 3 General safety instructions If the safety instructions are disregarded there is a risk of potentially fatal injuries damage to the health ...

Page 8: ...ecognized health and safety rules must be complied with The manufacturer shall not be held liable for damage resulting from unauthorized modifications to the clamp pincer CP 10 CP 20 CC 20 Suitable personal protective clothing must be worn when using the clamp pincer When working at heights clamp pincer CP 10 CP 20 CC 20 must be adequately secured against being dropped The hydraulic oil in clamp p...

Page 9: ...ct the tool only to a power socket that is protected with a suitable residual current circuit breaker Before starting work with the electrical tool carefully check that there are no live parts in the working area If necessary take protective measures appropriate for working in the vicinity of live parts 2 6 Safety of personnel Be alert and take care what you are doing be sensible when working with...

Page 10: ...omponents An electrical tool that can no longer be switched on or off is dangerous and must be repaired Withdraw the plug from the socket or take off the removable battery before you make adjustments to the device change parts of the insert head or put down the electrical tool These precautions prevent the electrical tool starting up accidentally When electrical tools are not being used keep them ...

Page 11: ...ide the permissible range can render the battery useless and increase the risk of fire The battery may not be unplugged until the electrical tool has come to a complete stop Do not charge the battery in the presence of highly flammable substances or gases On completion of charging unplug the charger from the socket Do not dismantle the charger If the battery is kept in storage for an extended peri...

Page 12: ...nd accessories Do not dismantle any safety equipment or features 2 10 Qualified staff Only authorized and qualified personnel are permitted to use this machine subject to compliance with the technical data and the following safety rules and regulations Qualified personnel are people who are familiar with handling assembling commissioning and operating the pincer and who have the qualifications app...

Page 13: ...ith a microcontroller control system Pressure monitoring is performed by an electronic pressure sensor The level of battery charge is monitored continuously Service management is monitored electronically The traceability of the operating cycles is ensured by automatic recording and saving of the process data in an internal memory A maximum of approx 100 000 operating cycles can be saved A mini USB...

Page 14: ...USB interface 3 3 Overview of PC software The program interface is divided into 6 tabs Status Display of the closure force curve and display of process data of the most recent closure or any selected closure Closure data Input and management of the closure data set Calibration Activation of pincer calibration Firmware Upload of new operating software for the clamp pincer Service log Entry of desir...

Page 15: ...echnical description 4 Battery and battery charger There are additional accessories available for clamp pincer CP 10 CP 20 CC 20 e g Test Equipment CAL 01 consisting of Calibrator CAL 01 and closure force sensor SKS 01 for measuring the pincer jaw force closure force and for calibrating clamp pincer CP 10 CP 20 CC 20 AC adapter for operating the clamp pincer without a battery ...

Page 16: ...up for the first time by somebody with adequate user rights If an error message appears during installation or on initial startup please contact your system administrator Plug Play After the PC software supplied has been installed and clamp pincers CP 10 CP 20 CC 20 connected to the PC via the USB cable the computer automatically recognizes the pincer When connected for the first time this recogni...

Page 17: ...are 1 Double click on the software icon for the PC software The PC software will start 2 Press START button on clamp pincer CP 10 CP 20 CC 20 3 Connect clamp pincer CP 10 CP 20 CC 20 and PC with the USB cable 4 4 Updating firmware This function allows new firmware to be loaded to the device NOTICE Damage to the clamp pincer Loading the wrong firmware can cause the clamp pincer to malfunction Alway...

Page 18: ...he USB connection 2 Remove battery Fig 5 1 from clamp pincer Fig 5 Removing the battery 3 Hold down the START button Fig 6 2 and reinsert battery Fig 6 1 at the same time The status LEDs will flash red Fig 6 Inserting the battery 4 Start the PC software and click on the FW Update button in the Firmware tab Fig 7 Firmware update button ...

Page 19: ...onfirming firmware selection The selected firmware will now be loaded After the firmware has been loaded successfully the device switches on automatically the loaded firmware is active and the firmware update is now complete INFO The status of the firmware update can be read off from the progress bar for data transmission Fig 31 5 Once the transfer has been successfully completed the message Data ...

Page 20: ...r must be connected to the PC via the USB cable The clamp pincer must be switched on NOTE The values for the pincer model correlation factor and closure force tolerance are automatically adopted by the PC software These values cannot be changed manually 1 Enter the designation of the pincer head in the Pincer head file in the Closure data menu max 18 characters possible 2 Enter the part number of ...

Page 21: ...ata transmission INFO After every change to the target closure force the clamp pincer must be calibrated Save the input values and calibrate the clamp pincer 5 1 2 Loading closure data from a file Requirement Battery is charged The clamp pincer must be connected to the PC via the USB cable The closure data set is available on the PC or data carrier in file format intc 1 Click on the Read data from...

Page 22: ...mp pincer and faulty clamp closures To ensure uniform and reproducible process quality calibration must be executed at least once per shift or once per day Calibration is also necessary if any pincer components are exchanged OETIKER recommends checking the closure force after calibration as an additional verification measure It is critical to ensure that clamps are not closed in calibration mode R...

Page 23: ... Start initial calibration button The Initial calibration information window opens This describes the next steps and contains a counter showing the number of measurement closures Once the measurement closure has been performed the Initial calibration window closes automatically 4 Input the measured value into the Measured value N field The Send measured value to device button lights up green 5 Cli...

Page 24: ... chapter 7 3 p 7 43 1 Click on the Start closure force calibration button The button lights up green and the Closure force calibration information window opens This displays the next steps and contains a counter showing the number of measurement closures The counter provides an indication of the number of closures performed during calibration Once the 5 closures required for calculating the averag...

Page 25: ...s either not met or surpassed In such event the calibration must be repeated 4 Click on the OK button The pincer test is completed and the PC software changes to the Status tab start screen see chapter 7 2 p 7 41 5 2 Working with clamp pincer CP 10 CP 20 CC 20 5 2 1 Displaying the battery charge status The battery charge level is displayed on the battery charger LED see also chapter 8 3 p 8 49 It ...

Page 26: ... INFO Further information about the battery charger can be found in the instruction manual from Techtronic Industries GmbH 1 Connect charger Fig 10 2 to power supply 2 Attach battery Fig 10 1 to battery charger 3 Remove the battery Fig 10 1 from the battery charger as soon as it has reached the desired charge status 4 After charging disconnect the battery charger Fig 10 2 from the power supply Fig...

Page 27: ...Aligning the pincer head The pincer head can be rotated into a position convenient to the user WARNING Risk of injury Body parts could be crushed if work with the clamp pincer CP 10 CP 20 CC 20 is done improperly Never insert your finger or other part of the body into the clamping area of the pincer head 1 Press the Reset button Fig 12 1 The pincer is now de energized 2 Grip pincer head in area 2 ...

Page 28: ...ble damage to the clamp pincer and faulty clamp closures To ensure uniform and reproducible quality of the workflow the calibration must be executed at least once per shift or once per day Calibration is also necessary if any pincer components are exchanged OETIKER recommends checking the closure force after calibration as an additional verification measure It is critical to ensure that clamps are...

Page 29: ...he clamp pincer The clamp pincer has been calibrated 1 Insert the ear of an OETIKER clamp Fig 14 1 into the clamping range of the pincer head Fig 14 2 Fig 14 Insert clamp 2 Press the START button Fig 15 3 and hold it down Fig 15 Start closure The closure process is triggered and the clamp Fig 16 4 closes On reaching predefined parameter values the pincer jaws are opened 3 Release the START button ...

Page 30: ...set button is pressed the pincer jaws return to their home position The pincer head is now de energized Fig 17 Reset button 5 2 6 Decommissioning clamp pincer CP 10 CP 20 CC 20 Press buttons Fig 18 3 and pull battery Fig 18 2 out of clamp pincer CP 10 CP 20 CC 20 Fig 18 1 If necessary clean any debris from the clamp pincer CP 10 CP 20 CC 20 after use and store in the case Fig 18 Removing the batte...

Page 31: ...g 31 5 3 1 Creating single report 1 Select the desired day in the calendar in the Status menu 2 Select the desired counter reading number in the Counter list 3 Click on the Single report button Fig 19 Counter reading The serial number the process data and the closure force diagram for the closure operation are shown in the layout Printing a single report Click on the icon in the menu bar The Print...

Page 32: ... select additional dates and repeat the process 5 If desired press the Select all button to select all the closure operations on the selected day 6 When the selection is complete click on the OK button Fig 21 Calendar and Counter reading The selected closure operations are displayed with the process data warning messages and error messages and the closure force diagram are shown in the Page view w...

Page 33: ...Export CSV data 2 Select the desired date in the calendar 3 Select the desired counters in the Counter list 4 If necessary select additional dates and repeat the process 5 If desired press the Select all button to select all the closure operations on the selected day 6 Select the storage destination The data are available for further processing The contain real data without any graphics Fig 23 Rep...

Page 34: ...quency of two closures per minute After 100 000 closures scheduled service must be performed Otherwise the warranty lapses Servicing of the pincer body must be performed only by OETIKER Cleaning lubrication and maintenance work should only be carried out by authorized technical personnel in accordance with the enclosed maintenance instructions and local safety regulations Failure to observe these ...

Page 35: ...nnections Reattach all safety equipment immediately Check all functions of clamp pincer CP 10 CP 20 CC 20 Calibrate clamp pincer CP 10 CP 20 CC 20 6 2 3 Weekly maintenance work Pincer head The rollers plunger and pin on the pincer head are subject to mechanical loading They must be lubricated at least once a week when clamp pincer CP 10 CP 20 CC 20 is in regular use Recommended lubricant Descripti...

Page 36: ... comes first 6 3 Repair WARNING Risk of crushing by the clamp pincer Clamp pincer CP 10 CP 20 CC 20 is only completely disconnected from power when the battery is removed Before performing repair work remove the battery of clamp pincer CP 10 CP 20 CC 20 6 3 1 Replacing pincer jaws INFO Replacement pincer jaws are available fully assembled in the form of replacement jaw kit It must include the foll...

Page 37: ...the battery 2 Unscrew the union nut Fig 25 2 Fig 25 Unfastening the pincer head 3 Disconnect the pincer head Fig 26 3 from the clamp pincer Fig 26 4 The plunger Fig 26 2 stays in the clamp pincer Fig 26 4 Fig 26 Disconnecting the pincer head from the clamp pincer 4 Remove two lock Fig Fig 27 6 on pincer head Fig 26 3 Do not push back pin Fig 27 7 5 Unscrew two hexagon nuts Fig 27 8 from the hexago...

Page 38: ...t pincer jaws Fig 29 10 and compressions spring Fig 29 11 from the pincer jaw replacement kit and pin Fig 29 14 with special lubricant RENOLIT LX EP 2 RENOLIT Duraplex EP 2 9 Reassemble in reverse order using new lock washers Fig 27 6 10 Check mobility of pincer jaws Fig 29 10 11 Screw the pincer head on to the clamp pincer and holding the adapter tighten the union nut The plunger Fig 26 2 must li...

Page 39: ...rent pincer heads The type designations can be found in the tools catalog The pincer heads CP 10 CP 20 CC 20 can not be exchanged between models Scope of delivery of a pincer head set Spacer washer Fig 30 1 Plunger Fig 30 2 Pincer head Fig 30 3 Fig 30 Pincer head set Installing pincer head set 1 Remove the battery 2 Installing pincer head see chapter 6 3 1 p 6 36ff ...

Page 40: ... version in use 2 Menu bar File Export closure data reports End PC software Select Language 3 Tabs See chapter 7 2 p 7 41 to chapter 7 7 p 7 48 4 Device status Status information about the device currently connected 5 Data transfer Information on data transfer between the device and PC software 6 Adjust Date Time For correcting the date time The date and time of the computer are loaded into the wi...

Page 41: ...erformed correctly the summit of the curve must lie within the green shaded area If this is not the case contact your service partner without delay Comment For input of user defined texts maximum 10 lines The comments refer to the selected closure operation and are included in the single report for that closure but not in the multiple report see below for an explanation The text is not saved in th...

Page 42: ...e Single report The process data displayed relate to the selected closure counter Loading closures from the device The calendar is used to select the process data for closures saved in the device The closures are numbered sequentially The numbers can be viewed in the Counter window Depending on the date selected the closures for that day are now displayed Days during which closures were performed ...

Page 43: ...eld Option field Explanation Closure data set Entry of the target values for the closure force and closure force holding time Pincer type Displays the designation of the pincer actually connected Pincer head Entry of the designation of the pincer head max 18 characters Pincer head item no Enter the pincer head article number Correlation factor The correlation factor ratio between the thrust force ...

Page 44: ...lding time can be freely selected within the range min 200 ms to max 2000 ms The pincer jaws open at expiry of the specified holding time NOTE When a new closure force holding time is input these data must be loaded to the device see the Data exchange area in order for the new value to take effect in the device Data exchange The buttons for this area relate to data communications between the softw...

Page 45: ...alibration must be executed at least once per shift or once per day Calibration is also necessary if any pincer components are exchanged OETIKER recommends checking the closure force after calibration as an additional verification measure It is critical to ensure that clamps are not closed in calibration mode Calibration is performed in partial processes Initial calibration and Closure force calib...

Page 46: ...on Closure force calibration is performed with the target value for the closure force so as to achieve the highest accuracy by the pincer system Five measured closures are performed during the course of the closure force calibration An average is calculated from the results of these five measured closures and this is loaded to the device 7 5 Firmware menu New firmware is loaded on the device with ...

Page 47: ...tton there is a window into which text can be input Pressing the Write button then loads the text to the pincer Communication between the user and service staff is facilitated because the communication content is inseparable from the pincer INFO Changes and deletions can be performed at any time Fig 36 Maintenance diary menu ...

Page 48: ...C 20 7 Description of PC software Issue 06 19 08902961 7 48 7 7 Additional information menu The Additional information menu allows information to be called up from the headings that are listed Fig 37 Additional information menu ...

Page 49: ...f after the clamp pincer have been reset the fault is still present contact your OETIKER contact person 8 3 Error messages and troubleshooting measures INFO Closure relevant error messages can be read out with PC software individual or multiple report Please send the respective reports to your OETIKER contact person Service LED Fig 38 Service LED Display after the pressing operation Cause remedy l...

Page 50: ...ges via the service LED Battery LED Fig 39 Battery LED Display after the pressing operation Cause remedy none No fault flashes red Battery has only approx 10 capacity remaining Charge the battery or change it lights up red Battery flat Charge the battery or change it Display after plugging in the battery Cause remedy lights up green No fault lights up red Charge the battery or change it Tab 6 Erro...

Page 51: ...e oil and dispose of it at a special disposal point Dispose of the battery separately in accordance with the battery disposal regulations The device all spare parts and in particular the consumable fluids used and other environmentally polluting substances must be disposed of by specialist firms in accordance with applicable statutory regulations If necessary please seek advice from OETIKER 8 7 Te...

Page 52: ...ndard pincer heads Machine capability cmk 1 33 Force priority closure CP 10 150 N CP 20 150 N CC 20 250 N Table 7 Accuracy within the working temperature range 8 7 4 Temperature Storage temperature 10 C 40 C Working temperature 0 C 40 C 8 7 5 Noise Sound pressure level 70 dB A Noise level 85 dB A may occur during operation 8 7 6 Thrust force Clamp pincer CP 10 max 7 3 Clamp pincer CP 20 max 23 2 k...

Page 53: ...ded in standard scope of supply Only the following AC power adaptors may be used Article number AC adapter Region 14002341 230 V 50 Hz 18 V EU 14002341 06001709 adapter 230 V 50 Hz 18 V UK 14002344 120 V 60 Hz 18 V US 14002347 230 V 50 Hz 18 V AUS NZ Tab 9 AC power adaptors 8 7 9 Battery charger Only the following battery chargers may be used Article number Region 14002339 EU 14002339 06001709 ada...

Page 54: ...isk of crushing 2 Warning label 3 Rating plate 4 Rating plate battery charger 5 Rating plate battery 6 Rating plate 8 8 Warranty and guarantee 8 8 1 Guarantee The legal warranty applies The guarantee promise dependent on the closure number applies for wear parts 8 8 2 Guarantee Guarantee period for wear parts Until reaching the first maintenance interval at 100 000 closures ...

Page 55: ...onent is damaged due to inadequate packaging the customer shall bear the costs notwithstanding any justified guarantee and warranty claims Complaint report A description of the problem is an essential part of any complaint 8 8 4 Consequential damages We accept no liability for consequential damage arising indirectly or directly from the use of our clamp pincers 8 8 5 Costs Where a warranty claim i...

Page 56: ...Saving data in file 7 44 Sending data to device 7 44 Closure force tolerances 8 52 Conversions modifications 2 12 D Declaration of Conformity 8 55 Disposal 8 51 E Error codes Battery LED 8 50 Service LED 8 49 Error messages and troubleshooting measures 8 49 F Faults General information 8 49 Reaction 8 49 Firmware Updating 4 17 Firmware menu 7 46 G Grease nipple 3 14 Guarantee Consequential damages...

Page 57: ...7 Single report Printing 5 31 Spare parts 6 34 Battery 8 53 Battery charger 8 53 START button 3 14 Starting PC software 4 17 Status LEDs 3 14 Status menu 7 41 Storage and transport 2 12 Structure of the overall CP 10 CP 20 CC 20 system 3 13 Symbols and means of depiction 1 5 System requirements 4 16 Computer 4 16 Graphics 4 16 Hard drive 4 16 Main memory 4 16 Operating system 4 16 Other 4 16 Plug ...

Page 58: ...rvice Center See www oetiker de for further information Headquarters Switzerland Tel 41 44 728 55 55 info ch oetiker com China Tel 86 22 2697 1183 info cn oetiker com Germany Tel 49 76 42 6 84 0 info de oetiker com Japan Tel 81 45 949 3151 info jp oetiker com USA Tel 1 989 635 3621 info us marlette oetiker com India Tel 91 77210 15261 64 info in oetiker com ...

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