3.3 Rails Replacement
1. Unplug the unit to avoid cord damage and remove the top, left, and right shrouds, following the directions in the
General Service Information Manual.
2. Remove the pedal arms.
3. Loosen and lift the back shroud until it clears the lower frame, and lay the back shroud on the pedals.
4 Use an 8mm hex wrench to remove the four (4) screws at the top of the rail assembly, two on each set of rails
(Figure 3.4). These may be very tight; you may need to use an extender to loosen them.
5. Use a 5mm hex wrench to remove the six (6) bolts located near the rear support, three on each pair of rails
(Figure 3.5).
6. Remove the old rails and position the new rails.
7. Reuse or replace the rubber gaskets that fit between the rails and rear support.
8. Insert and tighten the rear bolts using the 5mm hex wrench.
9. Insert and tighten the screws at the front of the rail assembly using the 8mm hex wrench.
10. Wipe down the chrome rails with a dry rag. You may apply a thin coat of white lithium grease to all four rails.
Do
not use WD-40® or a silicone spray.
With a clean rag or paper towel, work the grease down the rails, covering
the rails with a small amount of lubricant. Remove excess grease with a dry rag; only a very thin film should
remain.
11. Replace the pedal arms.
12. Pedal the unit for several minutes to test, then once again wipe the rails with a clean dry rag to remove excess
grease.
13. Reposition the back shroud; check to make sure the inlet plug did not unplug from the cable assembly or get
pinched. Secure the back shroud with its four screws. Replace the right, left, and top shrouds and secure.
Q45 3.3
Figure 3.4
Figure 3.5
Summary of Contents for Q45
Page 1: ...Q45 Q45e Q45ce ...
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Page 5: ...Notes ...
Page 6: ...Figure 1 1 Figure 1 3 Right Clevis Notice step orientation to outside of machine Figure 1 2 ...
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Page 12: ...Figure 2 2 Figure 2 3 Figure 2 1 Q45 2 1 ...
Page 14: ...Figure 2 5 Q45 2 2 Figure 2 6 ...
Page 16: ...Figure 2 7 Q45 2 2 Figure 2 8 Nylock nut Clevis bushing Figure 2 9 ...
Page 18: ...Q45 2 2 Figure 2 11 Figure 2 12 Figure 2 10 ...
Page 20: ...Q45 2 2 Figure 2 13 Figure 2 14 Figure 2 16 Figure 2 15 ...
Page 22: ...Q45 2 2 Figure 2 20 Figure 2 19 Figure 2 17 Figure 2 18 ...
Page 24: ...Figure 2 22 Q45 2 3 Figure 2 21 Speed Speed Sensors Sensors ...
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Page 42: ...Q45 3 1 Figure 3 1 ...
Page 44: ...Q45 3 1 Notes ...
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Page 48: ...Figure 3 7 Q45 3 4 Figure 3 6 Stability Link 18mm Bolt ...
Page 54: ...Q45 3 6 Notes ...
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Page 58: ...Figure 3 16 Figure 3 17 Figure 3 18 Q45 3 9 ...
Page 60: ...Q45 3 9 Notes ...
Page 62: ...Q45 3 11 Figure 3 21 Figure 3 20 Figure 3 22 Older units Newer units ...
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Page 66: ...Figure 3 26 Figure 3 25 Speed Sensors Q45 3 13 ...
Page 68: ...Notes Q45 3 13 ...
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