3.8 Brake Assembly/Pulley Replacement
1. Unplug the unit and remove the shrouds to access the inside.
2. Loosen the belt tensioner bolt enough to allow you to remove the belt.
3. Loosen the axle bolts that hold the brake flywheel in place (Figure 3.14).
4. Remove the brake cable from the plastic sliding brake adjuster on the brake (Figure 3.15).
5. Lift the brake and push it back toward the foot pedals and remove it from the unit.
6. Slide the new brake into its slot and push it toward the front of the machine.
7. Tighten the axle bolts to hold the brake flywheel in place.
8. Replace the brake cable into the sliding piece on the brake.
9. Put the belt drive on the new brake and re-tighten the belt tensioner bolt.
10. Twist the drive belt with your fingers. It should move approximately 90º. Adjust as necessary so that slippage does
not occur between the belt and the pulley while pedaling the unit and when changing direction while pedaling.
11. Plug in the unit and test.
Q45 3.8
Summary of Contents for Q45
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