OCEM AUGIER energy DIAM3100 Series Installation & Maintenance Download Page 1

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Energy Technology srl
Operating office :
Via della Solidarieta 2/1
40056 Valsamoggia

– Loc. Crespellano (BO) – Italy

Ph : + 39 051 6656 611 Fax : +39 051 6656 677

[email protected]

–

www.ocem.com

VAT Nr : IT 031 4821 1208

a division of Energy Technology srl

DIAM3100

Single-

phase

Compact SCR-type

Constant Current Regulator

Compliance with standards:
ICAO Aerodrom design manual, part 5
IEC (61822)

Dia

Installation & maintenance

Summary of Contents for AUGIER energy DIAM3100 Series

Page 1: ...Ph 39 051 6656 611 Fax 39 051 6656 677 ocem ocem com www ocem com VAT Nr IT 031 4821 1208 a division of Energy Technology srl DIAM3100 Single phase Compact SCR type Constant Current Regulator Complia...

Page 2: ...DIAM3100 2012 AUGIER SA I 2...

Page 3: ...DIAM3100 2012 AUGIER SA I 3 RECORD OF CHANGES Rev Pages Description From S N By App Date 1 0 First issue ED RG 30 11 12 1 1 New codification 2018 RG RG 20 02 18 1 2 New logo RG RG 23 05 18...

Page 4: ...ision or maintenance or erroneous use of the equipment or software Any other causes for which AUGIER shall not be held responsible e g resulting from an case of Force Majeure When Buyer has replaced A...

Page 5: ...intenance personnel should familiarise and keep themselves trained with resuscitation techniques found in widely published manuals about first aid instructions ELECTROSTATIC DISCHARGE ESD Electronic s...

Page 6: ...DIAM3100 2012 AUGIER SA I 6...

Page 7: ...I 17 I 4 2 CONTROL ___________________________________________________________________ I 18 I 4 3 LOCAL INFORMATION FEEDBACK _______________________________________________ I 19 I 4 4 REMOTE INFORMAT...

Page 8: ...remote control ___________________________________________________ II 31 II 2 CONNECTIONS __________________________________________________________________ II 32 II 2 1 POWER AND EARTH ______________...

Page 9: ...7 IV 3 1 COMPONENT LAYOUT________________________________________________________ IV 47 IV 3 1 1 Door components _________________________________________________________ IV 47 IV 3 1 2 LV components...

Page 10: ...ONS Abbreviation Definition A Ampere AC Alternating Current B Brightness CCR Constant Current Regulator DC Direct Current HV High Voltage IT Isolation Transformer LFD Lamp Fault Detector LV Low Voltag...

Page 11: ...curacy of 100mA for mains voltage fluctuations of 10 IEC type At the rated load and the rated or higher voltage accuracy of regulation is maintained for all load between 0 and 100 and for up to 30 of...

Page 12: ...nd the lightning arrestors option The tapping terminals are also accessible from this side All these components are easily accessible from the front or the back of the cabinet I 2 2 GENERAL MECHANICAL...

Page 13: ...DIAM3100 2012 AUGIER SA I 13 I 2 4 DIMENSIONS...

Page 14: ...DIAM3100 2012 AUGIER SA I 14 Stacked CCRs...

Page 15: ...REAR BOARD RS485 RS422 MODBUS TCP Wires control monitoring 4 20mA outputs CAN Bus Measurement board Output current Output voltage Earth Fault Detect board Main power supply 208V to 480V Autotransforme...

Page 16: ...and rated resistive load Output Current Regulation Better than 100mA under the following conditions Power supply voltage 10 10 Frequency 5 Load from 0 to 100 Load adaptation The output transformer is...

Page 17: ...in kVA Output current Io Output voltage Uo Local mode Access is given to B and B in order to increase decrease the brightness step Remote control mode Auto is highlighted in order to indicate the cur...

Page 18: ...ion Rx Tx I 4 2 CONTROL The device is controlled by mean of a 4 buttons on the keypad which allows to change the operating mode Stop Manual or Local mode Remote or Auto control mode Stop mode In that...

Page 19: ...or greater than 10 Regulation outside limits as error regulation programmed values Fault ALARM represents a major fault of the CCR or due to an external event which have stopped the CCR in order to pr...

Page 20: ...R SA I 20 I 4 1 CONFIGURATION SOFTWARE UTILITY A software has been developed to set all parameters in the CCR This software named ALIZE4100 can be download using the following link http www augier com...

Page 21: ...like press OK to go into the Options menu then scroll through the items until the Param access NO item is displayed Press modif in order to modify the parameter When the NO displayed blinks it is poss...

Page 22: ...w in the following way Minimum value Setting 100mA Maximum value Setting 100mA Nevertheless it is possible to set two limits of the current range manually using the Current range menu I 5 3 PROTECTION...

Page 23: ...enu Alarms and Warnings then Overcurrent I 5 3 4 Cancelling Open circuit and Overcurrent faults Faults are memorised during a mains power loss Alarm message to cancel any faults press reset when CCR i...

Page 24: ...time the load plate value changes You can see the load plate value in the menu Monitoring Monitoring esc OK At the item Load tapping Load tapping 6 8 esc I 7 OPTIONS I 7 1 EARTH FAULT DETECTOR EFD Thi...

Page 25: ...ational position jumpers In horizontal position I 7 2 2 Safety position By removing the two jumpers from the previous operating position as above the CCR will be disconnected from the loop in a safe a...

Page 26: ...ansformers by more powerful ones etc or if any settings have been changed load adjustment for example To increase the accuracy of the measurement it is necessary to perform the calibration with 0 lamp...

Page 27: ...Fault Remote back indication Each level reached is indicated by a dry contact output The number of fault lamps levels and warnings are transferred to the Jbus table To reset the stored values for 0 an...

Page 28: ...DIAM3100 2012 AUGIER SA I 28...

Page 29: ...k that the frame and its components in particular the electronic and LV units are in good mechanical condition with no distortion or signs of impact Check also that the power transformer shows no sign...

Page 30: ...ns must be such that the temperature does not go outside the range 20 C to 55 C and that relative humidity does not exceed a maximum of 95 The location must be compatible with the IP20 protection inde...

Page 31: ...ection already present on the CCR The following tables are given for information only for cable lengths between fuse boxes and CCRs of less than 30m Circuit breaker examples MG references 220 to 240V...

Page 32: ...e at the rear of the CCR by mean of the two screw terminals The power cable run through the hole II 2 1 2 Earthing The Main Earth circuit must be connected to the earthing stud situated in the lower p...

Page 33: ...loop Connect the two load cables to the HV1 and HV2 terminals on the two connectors If it exists connect the cable screen strap or braided to the ground clamp Hole for loop cables Load terminal HV1 Lo...

Page 34: ...Remote control possibilities RS485 RS422 JBUS 1 RS485 RS422 JBUS 2 ETHERNET 1 ETHERNET 2 SOURIAU Standard 1 2 3 4 5 6 7 8 9 10 Not present N B see APPENDIX C PART NUMBER IDENTIFICATION and identificat...

Page 35: ...n impedance S5 5 S5 6 Polarising resistors S5 7 S5 8 Polarising resistors Set the two switches to ON to activate the two polarising resistors on lines R and R value 2200 ohms Generally these switches...

Page 36: ...the speed and the ID in the Serial Link menu Speed 2400 4800 9600 19200 Baud ID 1 to 249 These changes are active after a device reset mains disconnection The 2 serial links access to the same jbus ta...

Page 37: ...Ethernet interface number Default mask and address Maximum number of sockets clients 1 Mask 255 255 255 0 Address 192 168 100 160 2 2 Mask 255 255 255 0 Address 192 168 100 161 2 The IP mask 4 bytes...

Page 38: ...to Pin 13 inputs Note 2 Note 2 for configuring the remote control type see Wiring remote control voltage configuration II 2 2 1 2 Monitoring dry contacts Terminal T Bloc Function SOURIAU Pin Type 16 1...

Page 39: ...ts internal power supply 30VDC from the CCR This choice is made by the values at address 70 in the Jbus table CONTROL INPUTS CONFIGURATION Inputs configuration Fig Jbus address B7 B6 B5 B4 B3 B2 B1 B0...

Page 40: ...k without CS contact Operation with selectors The good practice to select or un select a way is to do it at null current Thus no overcurrent can appear and lamps remain protected At the contrary an in...

Page 41: ...between 1 8 and 8 8 For example if the load is equivalent to 60 of the rated power of the CCR the setting is to the nearest value above i e 6 8 75 Note If the load power is not known set the load pla...

Page 42: ...20 A I B5 6 60 A Brightness number 6 Maxi current Setting value 100mA Mini current Setting value 100mA Protection Earth fault level 1 1M if option present Earth fault level 2 100K if option present Re...

Page 43: ...CCR does not supply the desired current either it is in overload or the load contains transformers with open secondaries missing or burnt lamps II 3 2 3 Value of Open Circuit protection level See para...

Page 44: ...own in II 2 2 2 6 Press local button the display seems to The CCR starts up and the output current is displayed on the front panel 7 Progressively increase the brightness levels using the selection bu...

Page 45: ...into operation without knowing its state and without damages for the lighting loop Move the tapping cable of the load plate so that the maximum power of the CCR would be much less than the loop power...

Page 46: ...ance procedures IV 2 PREVENTIVE IV 2 1 FIRST MONTHS In the first months of use check the tightness of terminals and connections particularly for HV or LV power circuits Input terminals fuse holders co...

Page 47: ...DIAM3100 2012 AUGIER SA IV 47 IV 3 CORRECTIVE Motherboard fuses IV 3 1 COMPONENT LAYOUT IV 3 1 1 Door components FUSES 1A T Relay board Mother board Interface board...

Page 48: ...1 2 LV components IV 3 1 3 HV components Thyristors board Thyristors Aux T2 transformer EMI filter board Main contactor Inductor Main breaker EFD board Measurement board Main transformer Lightning arr...

Page 49: ...on the transformer primaries and secondaries Output current 1 0A for more than 500 ms Measure the output current value Large load increase on the loop caused by circuit switching Fibre optic cables d...

Page 50: ...combined with load decrease by switching Check the adaptation of the load plate to the loop power Check the number of ITs open due to missing or fault lamps Faulty Thyristors in short circuit Measure...

Page 51: ...ype Check configuration of remote control type Insufficient remote control voltage Check remote control voltage from 20 to 60VDC Or 120Vac Some brightness levels do not work in remote control mode The...

Page 52: ...emote control Check remote control board connexions Replace remote control board Check mother board WARNING BAD Freq CCR stops for internal protection Check supply network Frequency out of range or as...

Page 53: ...the thyristors can be checked as follows using an ohmmeter Between pin 1 and pin 2 and between pin 3 and pin 1 Several M otherwise the Thyristors are in short circuit Between pin 4 G1 and pin 5 K1 be...

Page 54: ...10 25241 IC60N 40A B 10 25242 380 415V IC60N 6A C 10 25249 IC60N 10A B 10 25237 IC60N 16A B 10 25238 IC60N 20A B 10 25239 IC60N 25A B 10 25240 Contactor KM 220 240V A9 4000 10 17568 A16 4000 10 17570...

Page 55: ...10439 EFD board 30 10029 EFD fuse 10 22514 250V 100mAT 5x20 Thyristors board 30 10030 Mother board 30 10025 Fuses PFU1 PFU2 Mother board 10 22638 250V 1AT 5x20 Measurement board 30 08004 Rem Control b...

Page 56: ...DIAM3100 2012 AUGIER SA V 56 V APPENDIX A DIAGRAM...

Page 57: ...or Remote Stop mode Bit9 OK EFD level 1 warning 0 Earth fault detect OPTION Bit10 OK EFD level 2 warning 0 Earth fault detect OPTION Bit11 OK LFD level 1 warning 0 Lamp fault detect OPTION Bit12 OK L...

Page 58: ...irmware version 1 to 255 20 R Interface board firmware version 1 to 255 21 R Ram Phase shift U I 0 to 500 22 R W Eeprom Load plate 1 8 23 R W Sup Eeprom Rated mains voltage 230 V 208V 220V 230V 240V 3...

Page 59: ...10mA 1 to 6 8Arms 51 R W Sup Eeprom Level B1 maxi IB1 0 1A 10mA 1 to 6 8Arms 52 R W Sup Eeprom Level B1 mini IB1 0 1A 10mA 1 to 6 8Arms 53 R W Sup Eeprom Level B2 maxi IB2 0 1A 10mA 1 to 6 8Arms 54 R...

Page 60: ...120V Uaux supply 0 U control voltage 24V 120V Bit2 Simple Jbus link Double Jbus link 0 If Jbus option Bit3 No Lonworks link Lonworks link 0 Option Bit4 FAA type IEC type 0 Standard type Bit5 Simple TC...

Page 61: ...p Eeprom Operating time clock level 39 H2 H1 see note 1 10000 Hours 97 R W Sup Eeprom Operating time clock level 4096 H0 M see note 1 10000 Hours 98 R W Sup Eeprom Level 1 of no of burnt lamps 5 1 to...

Page 62: ...Eeprom Memory X lamps B2 0 to 1000 117 R W Sup Eeprom Memory X lamps B3 0 to 1000 118 R W Sup Eeprom Memory X lamps B4 0 to 1000 119 R W Sup Eeprom Memory X lamps B5 0 to 1000 120 R W Sup Eeprom Memo...

Page 63: ...23 Bit7 Off On OUT_K24 Bit8 Off On Bit9 Off On Bit10 Off On Bit11 Off On Bit12 Off On Bit13 Off On Bit14 Off On Bit15 Off On 126 R Ram Interface board relays status 2 Bit0 Off On OUT_K1 Bit1 Off On OU...

Page 64: ...3 100 161 25761 0 to 65535 137 R W Sup Eeprom Regulation gain start 100 1 to 200 138 R W Sup Eeprom Delai Regulation gain run 100 20ms 0 to 65535 139 R W Sup Eeprom Regulation gain run 130 1 to 200 1...

Page 65: ...mode 0 to 31 in simultaneous mode OPTION 200 230 231 R W Sup Eeprom Parameters 2 Bit0 Photo MOS TCTS board Relay TCTS board 1 for FAA standard Bit1 ILS load plate No ILS load plate 1 Bit2 No power dro...

Page 66: ...ins frequency 01 1KVA 02 2 5kVA 04 4kVA 05 5KVA 06 6 5kVA XXX 220 230 240 380 400 415 Vac 00X No multiwire interface XX0 No communication network D2X Cylindrical sockets SOURIAU XX1 1 x JBus RS485 por...

Page 67: ...nters Burnt lamps detection Swivel castors and lifting rings ELECTRICAL BASIS Supply Power 22 220V 01 1kVA 23 230V 02 2 5kVA 24 240V 04 4kVA 38 380V 05 5kVA 40 400V 06 6 5kVA 41 415V TYPE DIAM3100 STA...

Page 68: ...DIAM3100 2012 AUGIER SA VIII 68 AUGIER SA BP 131 06513 CARROS Cedex France Tel 33 0 4 92 08 62 00 Fax 33 0 4 93 29 01 40 home augier com www augier com Distributed by...

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