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Oce ColorStream, User Manual

The Oce ColorStream is a cutting-edge printing product that delivers high-quality color prints. For easy setup and operation, be sure to download the free User Manual from our website. This comprehensive manual will guide you through all the features and functions of the Oce ColorStream. Download it now at manualshive.com.

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Replacing the Developer - Overview..............................................

336

Draining the Developer Mixture......................................................

337

Fill in Developer................................................................................

340

Chapter 9

Replacing  Expendables..................................................................................

345

Replacing Expendables — Overview....................................................

346

Order Numbers and Packaging Units for Expendables......................

349

Replacing  the  Belt..................................................................................

350

Replacing the Belt — Overview.......................................................

350

Replacing the Photoconductor Belt in the Upper Print Unit.........

352

Removing Photoconductor Belt in Upper Print Unit and Replacing
Photoconductor Blade................................................................

352

Insert a photoconductor belt in the upper print unit...............

358

Replacing the Photoconductor Belt in the Lower Print Unit.........

364

Removing Photoconductor Belt in Lower Print Unit and Replacing
Photoconductor Blade. ..............................................................

364

Inserting a Photoconductor Belt in the Lower Print Unit........

370

Replacing the Transfer Belt in the Upper Print Unit......................

376

Removing the Transfer Belt in the Upper Print Unit - Prepara-
tion...............................................................................................

376

Removing Transfer Belt in the Upper Print Unit......................

380

Insert the Transfer Belt in the Upper Print Unit.......................

385

Insertion of a Transfer Belt in the Upper Print Unit (Comple-
tion)..............................................................................................

392

Replacing the Transfer Belt in the Lower Print Unit......................

395

Removing the Transfer Belt in the Lower Print Unit - Prepara-
tion...............................................................................................

395

Removing the Transfer Belt in the Lower Print Unit ...............

398

Inserting the Transfer Belt in the Lower Print Unit..................

402

Inserting the Transfer Belt in the Lower Print Unit..................

408

Running in a Belt..............................................................................

411

Replacing  Corotrons..............................................................................

412

Replacing the corotron — overview...............................................

412

Removing the cleaning corotron slide-in unit or charge corotron
slide-in unit of the photoconductor unit.........................................

413

Installing the cleaning corotron slide-in unit or charge corotron slide-
in unit of the photoconductor unit .................................................

416

Removing the cleaning corotron slide-in unit of the transfer unit.

418

Installing the cleaning corotron slide-in unit of the transfer unit .

420

Removing the reload corotron slide-in unit of the transfer unit....

421

Installing the reload corotron slide-in unit of the transfer unit....

423

Removing the recharge corotron slide-in unit of the transfer unit.

425

Installing the recharge corotron slide-in unit of the transfer unit.

427

Replacing corotron wire...................................................................

428

8

Contents

Summary of Contents for ColorStream

Page 1: ...o More Power When Printing Oc ColorStream User Manual Continuous Printing System...

Page 2: ...purpose Oc also reserves the right to revise this documentation from time to time and amend the content without announcing these changes The designations Oc ColorStream Oc VarioStream Oc JetStream Oc...

Page 3: ...28 Statutory requirements 29 Chapter 2 Safety 31 Safety Overview 32 Intended Purpose 33 Flagging of safety directives 34 Warning and information signs 35 Accident and Damage Prevention 37 Accident and...

Page 4: ...stem 77 Paper specifications 78 Chapter 4 Description of the Operator Panel 81 Description of the Operator Panel Overview 82 A tool bar 83 Toolbar Overview 83 Buttons and Displays in the Left Area 84...

Page 5: ...iew 123 Creating a new setup or changing a setup 124 Importing a Setup 125 Exporting a Setup 127 Managing Resources 129 Managing Resources Overview 129 Installing Resources 130 Deleting Resources 132...

Page 6: ...ion 600 Test Print Job 202 Test Print Job ColorProof ipds 207 Test Print Job ColorProof ipds Overview 207 Test Print Job ColorProof ipds Page 1 208 Test Print Job ColorProof ipds Page 2 211 Test Print...

Page 7: ...3 Cleaning the Surface of the Developer Stations Overview 273 Swiveling off Developer Stations 274 Cleaning Developer Station Surface 275 Swiveling on developer stations 282 Cleaning the Paper Input 2...

Page 8: ...sertion of a Transfer Belt in the Upper Print Unit Comple tion 392 Replacing the Transfer Belt in the Lower Print Unit 395 Removing the Transfer Belt in the Lower Print Unit Prepara tion 395 Removing...

Page 9: ...Expendables in Expert Mode 469 Chapter 10 Correcting Errors 473 Correcting Errors Overview 474 Processing messages on the operator panel 475 Remote Diagnosis 479 Allowing Remote Access Overview 479 P...

Page 10: ...10 Contents...

Page 11: ...Chapter 1 Notes on the Printing System Documentation...

Page 12: ...the precise information you are looking for quickly Storage Tray for the User Guide The user guide should always be kept near the console in the storage tray Overview You will find information on the...

Page 13: ...tor panel with the most important menus buttons and icons Working with the operator panel This section explains how you manage all user settings how you select or enter parameters on the operator pane...

Page 14: ...e diagnosis by Service during print operation You will also find information on how to correct any fusing or print image errors Technical data This section contains the most important technical data f...

Page 15: ...h Manager With Oc VarioStream 9000 CustomTone or full color printing systems and with Oc ColorStream also Web Buffer Any connected pre and post processing devices are not covered in this Help It is as...

Page 16: ...ick on the following button in the frame toolbar The Help window opens The navigation area is displayed initially The width of the navigation area can be changed with the mouse 1 Chapter 1 Notes on th...

Page 17: ...en the navigation area is hidden more space is available to view the help topics Switches between the last help topics backwards or forwards Reloads the displayed help topic in case not all the necess...

Page 18: ...topics via the contents Proceed as follows Click on the Contents tab 1 Click the buttons of the individual help levels to fade them in and out Example 13 2 Click on a help topic 3 Chapter 1 Notes on t...

Page 19: ...ched to a primary keyword To select information via the Index Proceed as follows Click on the Index tab 1 Scroll through the index entries or enter text including partial words into the Search field a...

Page 20: ...the Search input field 2 Press Enter The search results are listed by the title of the corresponding help topic and are sorted by level of matches and the frequency in which the word appears in the h...

Page 21: ...be identified by the blue frame In the following ex ample the Edit user menu in the first illustration is only highlighted but has not been selected for the use of Direct Help In the second illustrat...

Page 22: ...oceed as follows Select menu or 1 select operating element or select message Press F1 The Help window opens The navigation area is initially hidden e g 2 Chapter 1 Notes on the Printing System Documen...

Page 23: ...the navigation area is hidden more space is available to view the help topics Switches between the last help topics backwards or forwards Reloads the displayed help topic in case not all the necessary...

Page 24: ...erator panel e g Configuration menu Notes Note This symbol indicates notes tips for operating the Oc ColorStream Safety directives Symbols are used for the safety directives as well as different alert...

Page 25: ...he positions where you should perform an action or observe something in particular The colors of the arrows denote the type of actions and the sequence in which they are performed Meaning Arrow Black...

Page 26: ...ning Overview graphic Paper input Left hand side of printing system Right hand side of printing system Filter module Paper output Chapter 1 Notes on the Printing System Documentation 26 Symbols in fig...

Page 27: ...n mm59 Paper specification A29246 X27 X n mm80 Oc Web Buffer User Guide Note The respective edition of the document is indicated in the order number by the digit n for example Edition 3 n 3 The letter...

Page 28: ...system Oc ColorStream The printing system Oc ColorStream was manufactured by Oc Printing Systems GmbH Postfach 1260 85581 Poing Germany Chapter 1 Notes on the Printing System Documentation 28 Manufac...

Page 29: ...r modifications or addi tions to printing systems that have already been shipped and accepted Liability No liability is accepted for damages resulting from Failure to comply with the documentation Err...

Page 30: ...Chapter 1 Notes on the Printing System Documentation 30 Statutory requirements...

Page 31: ...Chapter 2 Safety...

Page 32: ...irectives elsewhere in this documentation Please also observe the safety directives in the documentation for any pre processing and post processing devices that may be connected Overview You will find...

Page 33: ...the paper specification requirements see Other Documents on page 27 The printing system must only be operated with the recommended consumables see Order Numbers and Packaging Units for Expendables on...

Page 34: ...o classes of safety directives Caution Warns against dangers that could lead to injuries Attention Warns against situations that could lead to damage to the printing system or disruptions to operation...

Page 35: ...erve the cooling periods and other directives specified in the documentation for all work in these areas Observe documentation For all work in this area you must observe the relevant instruc tions in...

Page 36: ...Meaning Sign Warning regarding laser beams Components that produce laser beams are located behind pro tective covers bearing this sign These protective covers may only be removed by authorized Oc Serv...

Page 37: ...rview Overview You will find information on the following topics Personal Representations on page 38 Operation on page 39 Transportation assembly and installation repair on page 42 Fire disposal on pa...

Page 38: ...ting conditions has been instructed or commissioned by the agent to operate the printing system can load defined setups Key Operator The Key Operator is an operator with a higher qualification assigne...

Page 39: ...rves necklaces and bracelets loose belts rings and unprotected long hair These can catch in the drive mechanisms or moving parts of the printing system and cause injury Safety covers Do not attempt to...

Page 40: ...ld the printing system emit any unusual or noticeable noises or smells power off the printing system and contact your Service engineer Cooling Heat Emissions Do not obstruct the cooling ducts since th...

Page 41: ...away from containers used for food and drink Optical wave guide If your printing system has an optical wave guide connection Never look directly down a glass fiber cable or glass fiber cable connecti...

Page 42: ...ability of the printing system after the jammed paper has been removed All printing system accessories and options must comply with statutory regulations and directives for safety electromagnetic comp...

Page 43: ...icket used by the Service technician ensures that the printing system cannot be used via an LAN from a remote operator panel during repair work Chapter 2 Safety 43 Transportation assembly and installa...

Page 44: ...deposited at the fire alarm center and with the local fire fighting force Disposal Oc operates a system by which expendables and consumables can be returned for envi ronmentally sound disposal Keep a...

Page 45: ...the legal requirements of member states regarding electrical equipment for use within certain voltage limits modified by EC Directive 93 68 EWG 2006 95 EC Safety of information technology equipment in...

Page 46: ...ucts Permitted noise emissions from devices EN 60721 Part 3 RoHSDirective EC directive on the restriction of the use of certain haz ardous substances in electrical and electronic equipment RoHS Direct...

Page 47: ...erview Here you will find additional information on the following topics CE Mark on page 48 Accident prevention regulation for replacement carts option on page 49 Chapter 2 Safety 47 Safety regulation...

Page 48: ...EN 61000 3 11 the printing system should only be used on premises that have a network with a continuous current carrying capacity of 100 A per phase or are supplied by a distribution network of 400 2...

Page 49: ...mechanisms auxiliary brakes winders equipment for locking the load shaft overloading guards emergency stopping equipment Condition of device supports castors equipment and frame Records of the results...

Page 50: ...Chapter 2 Safety 50 Accident prevention regulation for replacement carts option...

Page 51: ...Chapter 3 Description of the Printing System...

Page 52: ...u will also find information on paper types and how to handle the paper Overview You will find information on the following topics Main Modules on page 53 Doors and Covers on page 54 Internal View Ove...

Page 53: ...has a modular structure consisting of the following main modules 4 5 3 2 1 Designation Unit Paper Input Module 1 Print Unit 2 Fuser module 3 Filter module 4 Console 5 Paper path direction Chapter 3 De...

Page 54: ...s left in paper path direction Right Hand Side of Printing System Left Hand Side of Printing System Legend Meaning Color These doors may be opened during printing without causing any adverse effects T...

Page 55: ...onnect the printer from the mains However if highest levels of print quality are to be maintained we recommend that this door be left closed during printer op eration Option Paper path direction Note...

Page 56: ...2 1 2 3 4 5 6 7 7 8 Function Component Designation In the paper cooling system the printed paper web is cooled down to such an extent that it can be processed further without problems Paper cooling 1...

Page 57: ...wer transfer unit 7 The paper web is fed into the print module from the external paper feed via the paper input Paper input 8 The rocker is unlocked and opened to insert the paper web Rocker 9 Togethe...

Page 58: ...conductor belt and neutralizes the charge in areas where toner is afterwards to be applied LED print head 1 Negatively charges the photoconductor belt Charge corotron 2 Cleans away toner residue on th...

Page 59: ...each color Toner mark sensor 7 Applies toner to areas on the photoconductor belt exposed by the LED print head Developer stations 8 Establishes an image pattern for each color fol lowed by a toner im...

Page 60: ...particles from negative to positive Transfer corotron only in the upper print unit 1 Collects the colored image patterns for individual colors with register accuracy and then transfers these together...

Page 61: ...gnation The waste toner which is drained from the print unit is collected in the waste toner box Waste toner box 1 The exhaust air is cleaned with a fine filter and sent out of the top of the filter m...

Page 62: ...ation in the Console The developer stations for all colors are supplied by a toner suction system consisting of toner bottles weighing 6 kg 13 2 lb each For full color printing systems the developer s...

Page 63: ...k 4 CustomTone or additional black cyan magenta or yellow toner bottles 5 6 Note In the case of CustomTone printing systems the color allocation in the console can be changed by Service Chapter 3 Desc...

Page 64: ...the fourth color Printing Process Description Level The rastered controller pages are written to the photoconductor belt with the LED print head During bilevel printing each dot can be assigned either...

Page 65: ...llection mode Full color or CustomTone printing system The colored image patterns for the individual colors are first collected on the transfer belt and then transferred together to the paper web Duri...

Page 66: ...Description Level The paper is cooled in the paper cooling unit for further processing in the paper post processing unit 8 Chapter 3 Description of the Printing System 66 Printing method...

Page 67: ...2 3 4 5 Description Number Additional operator panels 1 Operator attention light 2 On key 3 Main switch 4 Operator panel Standard PC with screen keyboard and mouse on external console close to the pr...

Page 68: ...ameters are not set by different users at parallel operator panels Overview You will find information on the following topics On key on page 69 Additional Operator Panels on page 70 Operator Attention...

Page 69: ...Key The printing system is on green Transitional states flashing yellow The printing system is in standby mode main switch is on yellow The printing system is off off Chapter 3 Description of the Pri...

Page 70: ...op or Operator intervention necessary statuses Requirements No errors present Controller and system control are ready Additional function With the READY key print operation can also be interrupted to...

Page 71: ...sport can be cancelled using the Stop key Requirement This function can only be executed in the Stop status NPRO Non Process Run Out Transports the paper web forward at print speed while the button is...

Page 72: ...0 The following variants are preset ColorStream and VarioStream 9400 9500 9600 9700 Bundle 11 version VarioStream 9200 Bundle 10 version Overview You will find information on the following topics Oper...

Page 73: ...een The printing system is in Ready or Energy saving mode ready status if the fuser station has cooled down from the operating temperature flashing green There is a warning in the Stop status One of t...

Page 74: ...s been stopped by the post print processing unit external stop The printing system changes from the Ready status to the Stop status after a preset amount of time green red Chapter 3 Description of the...

Page 75: ...station has cooled down or in a transitional status green Print data is available the printing process has started flashing green The Ready status indicates a Toner empty warning flashing green yellow...

Page 76: ...or Autofeed keys has been pressed or the printing system is in a transitional status red The printing system has been stopped by the post print processing unit external stop The printing system change...

Page 77: ...in the printing system Example All operating elements for normal incident free printing operation are designed in blue green e g Chapter 3 Description of the Printing System 77 Operating elements in t...

Page 78: ...int quality also depend on factors such as Paper quality Grammage Moisture content Dimensional stability Smoothness etc Before using new media ensure that they comply with the paper specifications If...

Page 79: ...sunlight etc Do not store paper in rooms in which the ambient conditions are subject to constant change Before you use the paper store it in its packaging near the printing system for a few days if po...

Page 80: ...Chapter 3 Description of the Printing System 80 Paper specifications...

Page 81: ...Chapter 4 Description of the Opera tor Panel...

Page 82: ...rator panel with the most important menus buttons and icons Overview The operator panel is divided into the following areas Description Description Area Toolbar Overview on page 83 1 Menu Tree Overvie...

Page 83: ...ons of the printing system and to switch directly to frequently used menus Description Description Area Buttons and Displays in the Left Area on page 84 1 Buttons and Displays in the Center Area on pa...

Page 84: ...ynchroniza tion is lost Requirement This function can only be executed in the Stop status ADVF ADVanced Forward Moves the paper slowly backwards without fusing while the button is being pressed The pa...

Page 85: ...hat is running Stop Display Function Display Gray background Indicates that currently no print data has been transferred from the host Data ready Green background Indicates that print data has been tr...

Page 86: ...ontrol If a message was also transmitted by the data stream this icon is displayed Click here to switch directly to the Job preparation tab in the Job setup menu The complete message will be dis playe...

Page 87: ...unter values and their respective limit values are displayed for all consumables and expend ables of the printing system Switches to the Service ticket menu This menu displays all the data required to...

Page 88: ...s cooling down Cool down The fuser station is heating up Warm up The autofeed clamp is in insert position The paper web can be inserted Autofeed Insert paper The autofeed clamp has reached the paper o...

Page 89: ...sed the paper web is being moved forward at print speed Page advance A setup is being loaded or saved Setup Consumables are being replaced or the printing system is being cleaned Special functions The...

Page 90: ...icket directly without going through the menu Indicates that the access ticket is released for other users Clicking requests the access ticket directly without going through the menu Opens the Help wi...

Page 91: ...00 General You can define user settings valid for the entire print processing unit in these menus 02 ColorStream You can set the relevant parameters for the Oc ColorStream printing system in these me...

Page 92: ...Click the following button in the toolbar for this purpose Overview You will find information on the following topics General menus overview on page 93 ColorStream Menus Overview on page 97 Chapter 4...

Page 93: ...he Key Operator user by default are shown in bold in the table Description Menu The sub menus contain the user settings relating to the Key Operator User manage ment The sub menus contain the user set...

Page 94: ...under User management contain the user settings relating to the Key Oper ator Description Menu Add new users or user templates Add user Delete users or user templates Delete user Settings for Password...

Page 95: ...functions are combined into this menu Facilitate screen cleaning during printing Also write an error log when the Operator trace menu can no longer be started Tools Display of current error and warnin...

Page 96: ...Requesting or releasing the access ticket for a specific operator panel in the printing system Access ticket Overview of the computer connected to the printing system Network manage ment LAN A LAN B D...

Page 97: ...ime before printing the last page Print job Currently loaded job setup Job setup Currently loaded color setup The Color Setup Verification ID CSVID is displayed in addi tion to the name Color setup De...

Page 98: ...he printing system is powered up and it is not possible to load a setup then the settings from before the printing system was powered down continue to apply Changing consumables menus The sub menus co...

Page 99: ...age counters warm up time and user counters Consumable counter menu Displays the current counter values and the relevant limit values for all consumables and expendables for the printing system Consum...

Page 100: ...ations menu Displays the emulations and buttons for job control restarting and the PCL settings Channels menu Display and setting of parameters for coupling the printing system to the network Post pro...

Page 101: ...e setting in the Emulations menu General Display of CSVID If the relevant channel is available information on the channel setup is also displayed Job setup Menu Displays generally valid print job para...

Page 102: ...ctor blade in the upper or lower print unit Replacing the transfer belt in the upper or lower print unit Running in a photoconductor belt or transfer belt Replace brush menu Procedure for replacing th...

Page 103: ...dentification Menu Displays information on the toners used Fill toner box Menu Procedure for manually filling the toner box of a developer station that is supplied by the toner suction system Replace...

Page 104: ...the context sensitive direct help The context sensitive help system can be called up by selecting the relevant menu or operating element and then pressing the F1 key If necessary all the requirements...

Page 105: ...Chapter 5 Working with the Operator Panel...

Page 106: ...and expendables using the operator panel Overview This section contains information on the following topics Managing User Settings Key Operator Overview on page 107 Managing User Settings Operator Ove...

Page 107: ...tor user group Sample operator 1 1 for single color bilevel printing Sample operator 1 1 ML for single color GraphicArts printing multilevel Sample operator color for multi color bilevel printing Samp...

Page 108: ...d blocking menus and elements User rights tab on page 113 Setting language User profile tab on page 114 Note Once logged on users can only add delete or edit other users that belong to a lower user gr...

Page 109: ...letter and 1 special character and 1 number A maximum of 2 identical characters may follow each other It is case sensitive The last 3 passwords may not be the same The new password is valid for 3 mon...

Page 110: ...The following characters are permitted A Z a z 0 9 Underscore hyphen space 3 Click on the Create button 4 Enter a new password confirm password and then click on OK The password can contain any number...

Page 111: ...eleted with the exception of the pre defined user groups Operator and Key Operator To delete a user Proceed as follows Click on the General User management Delete user menu 1 Select the names of the u...

Page 112: ...ws Click on the General User management Edit user menu 1 Select the user 2 Click on the General tab 3 Click on the Change password button 4 Enter a new password enter it again in Password confirmation...

Page 113: ...for predefined user groups It can be acti vated for self created users by clicking on it This menu or element is currently activated It can be blocked by clicking on it This menu or element is curren...

Page 114: ...t be changed for the user groups Operator and Key Operator To set a language Proceed as follows Click on the General User management Edit user menu 1 Select the User 2 Click on the User profile tab 3...

Page 115: ...n normally make the following user settings Log on as user and request an access ticket on page 116 Change Password Password Tab on page 118 Changing language User profile tab on page 119 Log off as u...

Page 116: ...circumstances the user groups Service and above may need to log in using a USB dongle with an appropriate license These user groups can access the Oc service documentation for more information The Ope...

Page 117: ...has already been requested the button is deactivated Note The access ticket can also be requested and released directly via the buttons in the frame toolbar without going through the menu 6 Chapter 5...

Page 118: ...lows Click on the General User User profile menu 1 Click on the Password tab 2 Click on the Change password button 3 Enter the old password 4 Enter a new password enter it again in Password confirmati...

Page 119: ...nel cannot be changed for the user groups Operator and Key Operator To change the language Proceed as follows Click on the General User User profile menu 1 Click on the User profile tab 2 Select the d...

Page 120: ...g off as a user Proceed as follows Click on the General User Change user menu 1 Select the desired user from the selection list 2 Click on the Log off button 3 Chapter 5 Working with the Operator Pane...

Page 121: ...ning you can check the parameters but not reset them You can select predefined settings and values through various operating elements such as selection lists option fields checkboxes slide controls Yo...

Page 122: ...gs before the changes were made are restored Reset Query If you switch to another menu without applying the changed parameters the Save current changes query is displayed Function Button The parameter...

Page 123: ...t parameters for a print request If the printing system is powered up and it is not possible to load a setup then the settings from before the printing system was powered down continue to apply Overvi...

Page 124: ...s tab and check the settings 5 Adjust settings as required in the menus under Configuration 6 Note An existing link between a job setup and a color setup can be saved at the same time using the Save b...

Page 125: ...pecific setups Setup Setup channel A Setup channel B Setup channel C menu 2 Note When importing setups existing links between job and color setups will be taken into account Click the Import button 3...

Page 126: ...the dialog window open the transfer directory and select one or more setups 6 Click the Import button 7 Note If a setup is imported containing values that have changed since the last import detailed...

Page 127: ...alled on every printing system To Export a Setup Proceed as follows If the printing system has not yet stopped click the Stop button 1 On the operator panel select For print job setups Setup Job setup...

Page 128: ...d disk used for remote data transfer of setups 5 When exporting to a USB memory stick Insert the USB memory stick into the USB port The USB port is located below the operator panel near the paper inpu...

Page 129: ...lled or deleted in the PCL mode Character sets Macros Color Resources The following color resources can be installed or deleted in the designated folders Color profile files with the ICM file format C...

Page 130: ...not yet stopped click the Stop button 1 Deactivate all channel links to the host Also click the following button for the respective channel in the Channels menu 2 Caution Follow virus protection instr...

Page 131: ...s I mode Resource management menu For PCL mode Configuration Emulations PCL mode Resource management menu For colors Configuration Color Resource management menu 4 Under New select one of the displaye...

Page 132: ...p button 1 On the operator panel select For I mode Configuration Emulations I mode Resource management menu For PCL mode Menu path Configuration Emulations PCL mode Resource management For colors Conf...

Page 133: ...hown in 12 pages all time counters in hours Description Column The service life of the consumable or expendable is below the warning value No action required Status The warning value has been exceeded...

Page 134: ...ry out a mechanical adjustment of the printing system The progress display is not automatically moved further for this type To display the details of the next work step you must switch to the next wor...

Page 135: ...e printer view the selected consumable or expendable is highlighted in color The printer view can also be completely hidden or shown by clicking the arrow icons 2 Chapter 5 Working with the Operator P...

Page 136: ...ocedure in the user guide or directly on the operator panel via the context sensitive direct help You can call up the context sensitive direct help by selecting the corresponding menu and then pressin...

Page 137: ...Chapter 6 Operating the Printing System...

Page 138: ...nserting the Paper Web on page 143 Affixing the paper web on page 152 Removing the paper web on page 155 Opening or Closing the Doors on the Printing System Overview on page 156 Replacing the develope...

Page 139: ...ooler must always be activated during the printing operation To Power on the Printing System Proceed as follows If the external recooler is switched off set the main circuit breaker of the recooler to...

Page 140: ...rator panel The printing system is initialized duration approx 7 minutes The printing system s current status information is displayed on the operator panel 4 Log on as a user and request an access ti...

Page 141: ...g the Paper Web on page 143 7 Proceed as follows Configure the settings required for the print job on the operator panel 8 Click the Ready button The printing system is in the Ready status If the prin...

Page 142: ...r this reason the fuser station may first have to be re heated to its operating temperature Depending on the type of paper this may take up to 30 seconds 1 If the Printing System was Stopped by an Err...

Page 143: ...The printing system automatically switches to paper insert mode after detecting that the system has run out of paper To Insert the Paper Web Proceed as follows Caution The paper input rocker opens aut...

Page 144: ...f the paper web upwards and folding it so that the side edges are aligned Only for heavy paper that can not be held by the clamp with a fold Cut off the additional pa per web along the fold edge so th...

Page 145: ...it sliding sideways 6 Press the clamp opener and push the paper web into the autofeed clamp to the stop point 7 Lightly pull back on the paper web to ensure that it is securely held by all five clamp...

Page 146: ...he additional operator panel The autofeed clamp moves to the park position at the paper output together with the paper web in approx 20 seconds The flap then opens automatically 9 Press the clamp open...

Page 147: ...n the paper output see Adjusting the Pressure Rollers on page 148 12 Close the paper output flap 13 To move the paper web forward press the ADVF button 14 If necessary synchronize the paper path see S...

Page 148: ...e moved so that the distance between the paper web and the pressure roller is at least 10 mm 0 39 If a pressure roller runs on the paper web This pressure roller must be moved so that the distance to...

Page 149: ...s on page 134 2 Bring pressure roller 1 to the position shown on the operator panel then click the Next button 3 Bring pressure roller 2 to the position shown on the operator panel then click the Next...

Page 150: ...h Proceed as follows In the Configuration Paper Preprinted marks menu on the operator panel select the desired synchronization 1 Using the ADVF and ADVR buttons position the preprint mark or horizonta...

Page 151: ...rom the graphic in the annex see Ruler for Checking Paper Path Synchronization on page 504 4 If the synchronization needs to be corrected Press the Stop key Correcting the position If preprint marks a...

Page 152: ...t You can also affix a paper web with a different width If the affixed paper is wider the projecting edge should be cut diagonally e g Attention Paper webs that are affixed offset or at an angle resul...

Page 153: ...flush as possible Depending on the utilized paper either affix to the stack 1 or affix overlapping 2 Al ways fold back the projecting edge of an overlap so that it cannot cause a jam 3 Caution If the...

Page 154: ...tem until the adhesive strip has completely passed through the paper post processing unit Watch the paper web at the paper input and correct the path of the paper web as needed by running your hand si...

Page 155: ...required Switch the paper post processing unit to Stop 2 Press the NPRO button The paper is moved forwards by around 3 5m 3 Separate the paper at right angles to the transport device around 1m before...

Page 156: ...paper path direction Left hand side means left in paper path direction Overview You will find information on the following topics Opening Right Doors on page 157 Closing Right Doors on page 159 Openi...

Page 157: ...ows On the right hand side of the printing system open the doors as shown 1 Press the button at the bottom right on the center cover 2 Pull center cover forward by the lower side and then lift upwards...

Page 158: ...s Hang center cover on the desig nated bracket on the left door 4 Open the inner door Do this by lifting up the handle slightly and releasing the latch 5 Chapter 6 Operating the Printing System 158 Op...

Page 159: ...oor Bring the latch to a horizontal position lift up the inner door slightly using the handle and in sert into lock 1 Caution The center cover is connected to a printing system switch via a pin Ensure...

Page 160: ...nter cover above Push the bottom of the cen ter cover against the printing system until it latches into place The pin must be exact ly in front of the switch 2 Close doors 3 Chapter 6 Operating the Pr...

Page 161: ...On the left hand side of the printing system open the doors as shown 1 Press the button at the bottom right on the center cover 2 Pull the center cover forward on the lower side and then lift up ward...

Page 162: ...ang the center cover on the bracket provided on the left hand door 4 Open the inner door Do this by lifting up the handle slightly and releasing the latch 5 Chapter 6 Operating the Printing System 162...

Page 163: ...or Bring the latch to a horizontal position lift up the inner door slightly using the handle and in sert into lock 1 Caution The center cover is connected to a printing system switch via a pin Ensure...

Page 164: ...enter cover above Push the bottom of the cen ter cover against the printing system until it latches into place The pin must be exact ly in front of the switch 2 Close doors 3 Chapter 6 Operating the P...

Page 165: ...ng or raising the hoisting lift Keep hands feet and objects out of the hoisting area Hot surfaces After a longer period of printing the motor of the developer station may be hot Do not touch the motor...

Page 166: ...over Attention Avoid damage Bear in mind the width and height of the replacement cart when moving it Note An additional adapter to hold developer stations allows developer stations to be stored comple...

Page 167: ...Optional A movable developer station shelf is recommended to store the developer station which can be used for the safe storage of up to four developer stations This simplifies the process of convert...

Page 168: ...he Stacking Tray on page 181 Removing the Developer Station from the Developer Station Shelf on page 183 Replacing the Developer Station from the Stacking Tray on page 187 Installing the developer sta...

Page 169: ...break batteries Always charge the battery packs through the charging socket in the housing Always use the original battery charger to recharge the batteries It is equipped with charge characteristic m...

Page 170: ...s follows Undo the black rotating handles by turning them counterclock wise 1 Adjust the height of the sliding bracket and lock it by turning the black turning knobs clockwise 2 Chapter 6 Operating th...

Page 171: ...r of the developer station may be hot Do not touch the motor Attention Avoid damage Bear in mind the width and height of the replacement cart when moving it To Remove the Developer Station Proceed as...

Page 172: ...in the lower print unit open all doors on the right hand side of the printing system 3 Detach the toner feed hose from the developer station take it out of the two mountings and attach it to the parki...

Page 173: ...freely moved To move a developer station over a longer section move the brake bracket to the top position This locks the rear left wheel and the lift can only be moved straight forwards or backwards...

Page 174: ...ush the hoisting lift mandrel careful ly into the notch below the devel oper station to the stop point If the hoisting lift mandrel does not slide easily into the notch correct the height and or align...

Page 175: ...oisting lift and move the maintenance cart as far from the print module as is necessary to prevent any collision between the developer station and print module during operation 11 Caution Make sure th...

Page 176: ...tation over a longer section move the brake bracket to the top position This locks the rear left wheel and the lift can only be moved straight forwards or backwards 13 If the developer station is to b...

Page 177: ...er a longer period of printing the motor of the developer station may be hot Do not touch the motor Caution Check operational readiness Before each use check the developer station shelf for operationa...

Page 178: ...ce cart at a right angle to the developer sta tion shelf and move the hoisting lift of the maintenance cart to the required height 2 Caution Observe height and alignment of the hoisting lift The hoist...

Page 179: ...ment of the hoisting lift 3 Lock the hoisting lift and check that it is properly secured by pulling the replacement cart 4 Caution Insert the developer station carefully to avoid damage Pull the lock...

Page 180: ...fully detach the maintenance cart from the developer station module 6 Removing the Developer Station from the Developer Station Shelf on page 183 7 Chapter 6 Operating the Printing System 180 Storing...

Page 181: ...er of crushing There is a danger of injury due to crushing when lowering or raising the hoisting lift Keep hands feet and objects out of the hoisting area Hot surfaces After a longer period of printin...

Page 182: ...is to be re installed Replacing the Developer Station from the Stacking Tray on page 187 If no developer station is to be installed a light protection cover must be fitted instead Installing the Ligh...

Page 183: ...Hot surfaces After a longer period of printing the motor of the developer station may be hot Do not touch the motor Caution Check operational readiness Before each use check the developer station shel...

Page 184: ...t a right angle to the developer sta tion shelf and move the hoisting lift of the maintenance cart to the height of the developer sta tion 2 Caution Observe height and alignment of the hoisting lift T...

Page 185: ...t the height and or align ment of the hoisting lift 3 Lock the hoisting lift Pull the maintenance cart to check that it is properly secured and correct if necessary 4 Pull the developer station on to...

Page 186: ...rt as far from the devel oper station shelf as is necessary to prevent any collision between the developer station and the developer station shelf during operation 6 Installing the developer station o...

Page 187: ...ising the hoisting lift Keep hands feet and objects out of the hoisting area Hot surfaces After a longer period of printing the motor of the developer station may be hot Do not touch the motor Attenti...

Page 188: ...m in the direction of the arrow and push the replacement cart in completely until it snaps in The two green arrows on the right and left of the replacement cart are then aligned above each other 3 Ins...

Page 189: ...ise there is an increased danger of tilting on uneven floors Danger of crushing There is a danger of injury due to crushing when lowering or raising the hoisting lift Keep hands feet and objects out o...

Page 190: ...er section move the brake bracket to the top position This locks the rear left wheel and the lift can only be moved straight forwards or backwards 1 Align the maintenance cart at a right angle to the...

Page 191: ...oisting lift 3 Lock the hoisting lift and check that it is properly secured by pulling the replacement cart 4 Caution Insert the developer station carefully To prevent damage slide the developer stati...

Page 192: ...and devel oper station Detach the brake bracket and move the replacement cart as far from the developer station as is necessary to prevent any collision between the developer station and replacement c...

Page 193: ...n is cooled via a cooling air tube reconnect the tube to the developer station 8 If an additional developer station is to be replaced Removing the developer station on page 171 If all necessary develo...

Page 194: ...r must be fitted in this slot If you wish to re install a de veloper station you must first remove the light protection cover To Remove the Light Protection Cover Proceed as follows If the printing sy...

Page 195: ...tion is pulled out too quickly and suddenly it may be pulled out over the stop points and fall down Always pull a developer station out slowly and evenly to the stop point of the guide rails Take care...

Page 196: ...necessary To do so repeat the process from step 4 6 If a developer station is to be installed instead of the light protection cover Installing the developer station on page 189 If a light protection...

Page 197: ...the Light Protection Cover Proceed as follows Insert the light protection cover Insert the light protection cover straight into the guides and push it in until about 5 cm 2 before the stop Press the l...

Page 198: ...cooling air tubes Make sure that the cooling air tubes are positioned in such a way that they do not obstruct the developer stations when swiveling on Close all doors 1 To swivel on the developer sta...

Page 199: ...time the printing system continues printing without a new initialization phase 2 Note If the Print speed menu has been activated by Service for the Key Operator and Operator user groups the preset le...

Page 200: ...er output menu Face up or Face down Note The test print is always printed using the current printing system configuration Ensure that the activated raster and the activated output profile match up cor...

Page 201: ...f the color functionality of the controller in PCL mode Test Print Job ColorProof pcl Overview on page 227 SpotColorPalette pcl Test Print Job on page 237 Note The depicted test pages in each case ser...

Page 202: ...alityInspection 600 Test Print Job Test Sequences The individual test sequences can be assessed to judge the print quality Chapter 6 Operating the Printing System 202 5C_PrintQualityInspection 600 Tes...

Page 203: ...Chapter 6 Operating the Printing System 203 5C_PrintQualityInspection 600 Test Print Job...

Page 204: ...Chapter 6 Operating the Printing System 204 5C_PrintQualityInspection 600 Test Print Job...

Page 205: ...n different sizes 2 Configuration Color Raster menu Configuration Color Tone transfer curve menu Designation of tone transfer curve on 8 bit halftone wedge presentation 100 to 0 3 Configuration Color...

Page 206: ...eration on the full tone bars at right angles to and in line with print orienta tion 6 Configuration Color Color plane shift menu Determination of color separa tion setting in longitudinal direc tion...

Page 207: ...ormation on the current configuration of the printing system in the left hand margin Note PTOCA Presentation Text Object Content Architecture MO DCA Mixed Object Document Content Architecture device i...

Page 208: ...he individual printer color spaces PTOCA Color Spaces The different PTOCA color spaces are addressed in the upper area For PTOCA Satu ration is used as the default Rendering Intent in color management...

Page 209: ...olor rows 2 to 4 OCA color space Named Colors A unique RGB value is assigned to each OCA name in MO DCA This RGB value is used for the RGB color space in the second row RGB color space sRGB The RGB va...

Page 210: ...ement is not applied in the CMYK color space thus the colors are printed directly as device colors without any adjustment Description Color space The PTOCA Images are printed in the CMYK color space P...

Page 211: ...to the images on page 1 without profile Imageswithembed ded sRGB IEC 61966 2 1 source Color Profile TIFF and JPEG Images with embedded Wide Gamut Profile are used in the second section The two TIFF a...

Page 212: ...de Gamut RGB Audit Color Profile In the fourth section two gray value ranges can be seen which are composed of a mixture of colors creating a composite gray The first row uses the CieL a b color space...

Page 213: ...colorfulness can be reduced by calibrating the printing system In addition tone transfer curves with the primary and secondary colors are printed The calibration can be checked here both optically and...

Page 214: ...hen printing in bilevel mode If GraphicArts multilevel dot matrix is used the raster angle is only correctly displayed for black Line halftones are used for cyan magenta and yellow Therefore in this c...

Page 215: ...colors with the Color MappingTable CMT currently selected in the printing system The remaining rows each correspond to a pre installed CMTs in the printing system To determine which Color MappingTabl...

Page 216: ...wings and the color precision of highly saturated colors 1 Minor incorrect settings in the ratio of individual colors result in clearly visible color shifts in the reproduction of images This image is...

Page 217: ...nother 5 Neutral colors are difficult to achieve without a color cast As is the case with skin tones neutral colors display color deviations at the slightest error in color management In addition the...

Page 218: ...Text Object Content Architecture MO DCA Mixed Object Document Content Architecture device independent data stream Overview You will find information on the following topics Test Print Job ColorProof...

Page 219: ...the color values corresponding to the OCA colors are converted into PDF for the color spaces The OCA color names Black Red Green Blue Dark Blue White appear as headings above the color fields so that...

Page 220: ...b and the OCA colors CIE 1931 XYZ space with the CCIR XA 11 rec ommended D65 white point A gray value range from white to black is printed The gray fields are made up of sRGB color values where these...

Page 221: ...um brightness The gray field is not repre sented as composite gray but rather using only K values black DeviceCMYK This color row represents its color fields in black white or grayscale where S indica...

Page 222: ...the lower area tone transfer curves with primary and secondary colors are printed The calibration is checked here both optically and by measurement The first pixels should be visible from 3 onwards Th...

Page 223: ...he moir indicates the raster angle Note The moir circles display all raster angles correctly when printing in bilevel mode If GraphicArts multilevel dot matrix is used the raster angle is only correct...

Page 224: ...for this color station Otherwise the color gradient appears in gray The first pixels should be visible from 3 onwards The optical density of the fields should then increase constantly At 97 a few whi...

Page 225: ...ally check the reproduction quality of detailed drawings and the color precision of highly saturated colors 1 Minor incorrect settings in the ratio of individual colors result in clearly visible color...

Page 226: ...her 5 Neutral colors are difficult to achieve without a color cast As is the case with skin tones neutral colors display color deviations at the slightest error in color management In addition the qua...

Page 227: ...ize is set smaller than this minimum size the test printout will be cut off at the bottom and right hand margins If necessary the font test from page 12 is continued on the following page Overview You...

Page 228: ...ttes are defined in the RGB CMY and CIE L a b color space Color palettes The rectangles in the middle area are halftone images in various color spaces The third line with the CIE L a b color space is...

Page 229: ...ll tone bars with the primary colors are printed across the width of the page Full tone coloration can be tested across the entire print area Full tone bars Chapter 6 Operating the Printing System 229...

Page 230: ...r rectangle was printed No palette was activated for the first rectangle This is printed with the Default RGB palette The previously saved palettes should appear for the other three rectangles Middle...

Page 231: ...row the halftone images are printed as a reference in the RGB color space The color profiles selected on the oper ator panel are used for the RGB halftone images Upper Area The full tone bars for the...

Page 232: ...re difficult to achieve without a color cast As is the case with skin tones neutral colors display color deviations at the slightest error in color management In addition the quality of tonal reproduc...

Page 233: ...te black discoloration is not permitted 5 The images are printed in 8 bit LZW format multilevel monochrome All images should appear in black and white com posite black discoloration is not permitted 6...

Page 234: ...ll graphical elements on this page are described in HPGL 2 If this page is reproduced correctly then the HPGL 2 function of the controller is largely free of errors Chapter 6 Operating the Printing Sy...

Page 235: ...ly displayed for black Line halftones are used for cyan magenta and yellow Therefore in this case 90 must be added in a clockwise direction to each displayed an gle Raster Angle and Raster Width The...

Page 236: ...t Print Job ColorProof pcl Page 12 Font Test Description A test line is printed using all of the available internal fonts Chapter 6 Operating the Printing System 236 Test Print Job ColorProof pcl Page...

Page 237: ...the PCL basic colors can be set via the Configuration Color Color station selection menu path These PCL basic colors are used to define a color palette for the test print job At least two pages are p...

Page 238: ...sic color 1 cyan basic color 2 magenta basic color 3 yellow Example Basic color 1 yellow basic color 2 magenta basic color 3 cyan Chapter 6 Operating the Printing System 238 SpotColorPalette pcl Test...

Page 239: ...ndheld measuring instrument The measured data is then used to adjust the active raster kit Manual calibration can be carried out either on the console of the operator panel or on an external measuring...

Page 240: ...message triggered by the internal half tone control EL 117 089 EL 117 093 EL 117 124 EL 117 128 EU 117 089 EU 117 093 EU 117 124 EU 117 128 Example EL 117 089 OPC lower print unit developer station 1...

Page 241: ...rating the Colors of the Printing System Overview on page 244 If the results of automatic calibration are not satis factory Recommendation Application In these cases the Calibrate col or and Color che...

Page 242: ...period of time in standby For very high quality requirements if the color control is switched on again after longer phases of print operation with the color control switched off For error messages re...

Page 243: ...Successful or Not successful 2 Note If the Color check function is carried out unsuccessfully twice in succession then auto matic calibration should be carried out see Calibrating the Colors of the Pr...

Page 244: ...on are used to calculate the new raster kit Attention Color calibration should always be carried out with well aligned coloration levels of the individual colors and with proper expendables Note In th...

Page 245: ...Determined tone transfer curve outside the limit range Applications for Manual Calibration Manual calibration should be performed If the results of automatic calibration are not satisfactory When usin...

Page 246: ...Configuration Color Calibrate color Print menu The current configuration of the printing system is established and displayed on the right of the menu page 1 Note The wider the paper the more test str...

Page 247: ...nal measuring sta tion html The print samples are manually scanned onto an external measuring station using a handheld measuring instrument Step 2 Record on the operator panel is skipped in this case...

Page 248: ...aper web see Re moving the paper web on page 155 From each printed set cut the page with the printed Identification number on a suitable surface to the appropriate paper size Scanning Test Pages for C...

Page 249: ...The data can then be imported via a USB stick connected to a USB port on the printing system For more information please contact your Service center The following describes the scanning process using...

Page 250: ...ect print job Test print job and depending on the paper width the number of test blocks Under Upper print unit and Lower print unit click on the Scanning checkbox for those color stations that need ca...

Page 251: ...panel to start the white balancing After a short time the Strip scanning of test pages page is displayed automat ically 7 Note In the following the scanning is described using a clipboard and a guide...

Page 252: ...canning of this test strip must then be repeated Once the test strips of all blocks for the upper print unit have been scanned press the Record next page button and repeat steps 8 and 9 for the test p...

Page 253: ...ng system 1 Click the Import scan data but ton and select the source from which the scan data is to be im ported if the scan data has been manually recorded USB memory stick Insert the USB memory stic...

Page 254: ...eckbox In the following example correction is recommended for black and magenta cyan blue and yellow are OK 3 For those color stations requiring corrections the printing scanning and evaluation of the...

Page 255: ...accumulative cycles of the test print job for full color printing Printing Test Print Jobs Overview on page 200 For information on the test sequences see 5C_PrintQualityInspection 600 Test Print Job o...

Page 256: ...in the Color sequence menu the values already set for the register will remain un changed Register values can be set using the control slider or by entering numerical values in increments of 14 mpt T...

Page 257: ...you leave the highest possible data integrity security level Note Data integrity marks must be printed in a color that can be clearly read by the sensors in the printing system Black is normally used...

Page 258: ...n the Stop status No replacement function is being executed To Calibrate a Data Integrity Mark Sensor Proceed as follows Click on the Configuration Print parameters Data integrity Cali brate sensor me...

Page 259: ...with the pages correctly aligned you first need to position it Move the horizon tal perforation or a mark to the insert mark of the printing sys tem using the ADVF or AD VR buttons 4 Click the OK butt...

Page 260: ...hen the process is finished the status display Last calibration upper print unit or Last calibration lower print unit is updated When the Failed result is displayed recalibration is necessary If the V...

Page 261: ...1 Select the desired printer type under Selecting the printer type 2 Select whether I mode support of PDF containers is required 3 Click the Next button and select the available settings one after the...

Page 262: ...steps are reported via error messages after configuration You can find more detailed information on the procedure under Removing the paper web on page 155 Inserting the Paper Web on page 143 Replacin...

Page 263: ...should be used The fill level is monitored here by a water level indicator Note Before the two 9 V E block batteries of the water level indicator become flat a warning will sound every 2 3 minutes The...

Page 264: ...is represented by the following icon 2 Click on the following button on the operator panel and confirm the Do you really want to power off the printing system query When the printing system has switc...

Page 265: ...ed from the power supply Turn off the main circuit break er 4 If necessary the main circuit breaker can also be secured against accidental switching on Swivel the safety handle down 5 Chapter 6 Operat...

Page 266: ...Proceed as follows Set the main circuit breaker of the external recooler to OFF 6 Chapter 6 Operating the Printing System 266 Switching off the Printing System...

Page 267: ...Chapter 7 Cleaning the Printing Sys tem...

Page 268: ...ilter set for fine dust For larger toner quantities the industrial vacuum cleaner must be explosion proof Attention The printing system may be damaged if the wrong cleaning materials or equipment are...

Page 269: ...the Paper Path on page 296 Cleaning the Toner Suction System on page 301 Cleaning the Paper Brake Dust Filter on page 305 Cleaning the Surface of the Printing System on page 307 Cleaning the replaceme...

Page 270: ...alities To clean surfaces Foam cloth Caution The vacuum cleaner must have a grounded suction tube For vacuuming large quantities of toner use an explosion proof industrial vacuum cleaner To remove pap...

Page 271: ...leaning location Cleaning the Toner Suction System on page 301 Toner bottle holder Replace waste toner box on page 331 Waste toner box Additional Cleaning Operations Every time the photoconductor belt...

Page 272: ...s of paper in the printing system following a paper tear Checking the Paper Path on page 296 Replacing the cleaning felt on page 448 Toner suction system If dirty See section Cleaning location Cleanin...

Page 273: ...e the other safety directives in the Cleaning the Printing System Overview on page 268 section Attention When vacuuming the toner do not scratch the roller Use only a plastic or rubber attachment on t...

Page 274: ...it Upper print unit or Lower print unit Select developer station Station 5 Station 1 Click the Next button 2 To start the swivel off process for the selected developer stations click the OK button For...

Page 275: ...page 157 2 Proceed as follows Caution If a developer station is pulled out too quickly and suddenly it may be pulled out over the stop points and fall down Always pull a developer station out slowly...

Page 276: ...er set for fine dust When vacuuming the toner do not scratch the rollers Use only a rubber attachment on the vacuum cleaner Vacuum the toner from the housing and guide rails using the vacuum cleaner 4...

Page 277: ...ction profile from the developer catch roller Pull out locking pin Carefully lift the suction pro file upwards using both hands 6 Vacuum suction profile 7 Chapter 7 Cleaning the Printing System 277 Cl...

Page 278: ...arefully tap out the suction profile onto a cloth or other soft padding 9 Caution Always clean the holes on both sides of the suction profile in order to ensure the necessary pressure balance for the...

Page 279: ...e toner do not scratch the roller Use only a rubber attachment on the vacuum cleaner Under no circumstances use brushes or other cleaning materials Carefully vacuum the entire length of the developer...

Page 280: ...ch roller suction profile Pull out locking pin Carefully insert the suction profile using both hands Snap in locking pin Check whether the toner hose is still firmly attached to the connecting pipe 13...

Page 281: ...ntil they latch into place 14 Close all printing system doors Closing Left Doors on page 163 Closing Right Doors on page 159 15 Swiveling on developer stations on page 282 16 Chapter 7 Cleaning the Pr...

Page 282: ...s click on the OK button Information on the icons displayed on the operator panel under Steps Expla nation of icons on page 134 3 To complete the swivel on process for the selected developer stations...

Page 283: ...r Input Proceed as follows If the printing system has not yet stopped click the Stop button 1 On the operator panel select the following menus and elements Replace consumables Cleaning the printing sy...

Page 284: ...dust For larger toner quantities the industrial vacuum cleaner must be explosion proof Clean the following with a vacu um cleaner and dry cloth Paper web tensioner and plate opposite the paper web te...

Page 285: ...t further maintenance work directly afterwards click the OK button The printing system remains in the Special functions status To complete all maintenance work click the Ready button All printing syst...

Page 286: ...sion proof Caution Before cleaning observe the safety directives in the Cleaning the Printing System Overview on page 268 section To Clean the Paper Output Proceed as follows If the printing system ha...

Page 287: ...ly clean the following Both tension rollers and all pressure rollers turn the rollers to ensure complete cleaning Paper movement sensor turn the wheel to ensure complete cleaning Data integrity sensor...

Page 288: ...ton The printing system remains in the Special functions status To complete all maintenance work click the Ready button All printing system assemblies are checked duration around two minutes before th...

Page 289: ...click the Stop button 1 On the operator panel select the following menus and elements Replace consumables Cleaning the printing system menu Select cleaning function Clean paper path Click the Next but...

Page 290: ...uuming the toner spill Always use an industrial vacuum cleaner with a grounded suction tube rubber nozzle and filter set for fine dust For larger toner quantities the industrial vacuum cleaner must be...

Page 291: ...rollers turn the rollers to ensure complete cleaning 7 Clean the following with a vacu um cleaner and dry cloth Unclamp plate for the aut ofeed clamp Paper brake Pre centering 8 Push the paper input...

Page 292: ...lete cleaning Data integrity sensor 10 Caution There can be a high build up of static charge when vacuuming the toner spill Always use an industrial vacuum cleaner with a grounded suction tube rubber...

Page 293: ...e paper path in the print unit and re move all paper residue and vacu um the paper dust 12 Open the paper cooling cover on the left hand side of the printing system 13 Swivel up the blower unit using...

Page 294: ...lower unit and paper cooling cover 16 Caution The fuser station may only be opened and worked on by Service When checking the paper path do not open the covers of the fuser station From the open paper...

Page 295: ...ify Service 19 Close all printing system doors Closing Left Doors on page 163 Closing Right Doors on page 159 20 Complete the cleaning of the paper path on the operator panel To carry out further main...

Page 296: ...the Next button 2 Caution The paper input rocker and the paper output flap open automatically Do not stand directly in front of the paper input or output Click the OK button to start checking the pap...

Page 297: ...paper path in the print module and re move all paper residue and vacu um the paper dust 5 Push paper input rocker down until it latches 6 Open the paper cooling cover on the left hand side of the pri...

Page 298: ...g and cleaning the nozzle casing Check nozzle casing and remove all paper residue and vacuum the paper dust 9 Close blower unit and paper cooling cover 10 Caution The fuser station may only be opened...

Page 299: ...er are missing If the sensors have detected paper web residue in the printing system respond to the additional query on the operator panel When all paper web residue has been properly removed click on...

Page 300: ...remains in the Special functions status To complete all maintenance work click the Ready button All printing system assemblies are checked duration around two minutes before the printing system is swi...

Page 301: ...s the industrial vacuum cleaner must be explosion proof Caution Before cleaning observe the safety directives in the Cleaning the Printing System Overview on page 268 section To Clean the Toner Suctio...

Page 302: ...r gloves Remove the toner bottle 6 Caution There can be a high build up of static charge when vacuuming the toner spill Always use an industrial vacuum cleaner with a grounded suction tube rubber nozz...

Page 303: ...Surface of the toner suction head Toner suction hose through the toner suction head Toner bottle holder 7 Open the door shown on the right hand side of the printing system 8 Open the door shown on th...

Page 304: ...vacuum it clean Then reattach hose 10 Reinsert the toner bottle into the toner bottle holder on the con sole Press the locking lever of the toner suction head down thus closing the toner bottle 11 Pu...

Page 305: ...he industrial vacuum cleaner must be explosion proof Caution Before cleaning observe the safety directives in the Cleaning the Printing System Overview on page 268 section To Clean the Paper Brake Dus...

Page 306: ...roceed as follows Clean the dust filter and vacuum off paper dust 3 Refit the cover plate and tighten the knurled screw 4 Chapter 7 Cleaning the Printing System 306 Cleaning the Paper Brake Dust Filte...

Page 307: ...e of the Printing System Proceed as follows Clean the floor around the printing system with a vacuum cleaner 1 Caution Fluid can get inside the printing system This could cause irreparable damage to t...

Page 308: ...d damage Do not use high pressure cleaners to clean as these may damage the electronics and the undercarriage To clean the replacement cart for developer stations option Proceed as follows Vacuum off...

Page 309: ...eloper stations are fitted Liquid or dirt could get inside a developer station and damage or destroy it To Clean the Developer Station Shelf Proceed as follows If the developer station shelf is not em...

Page 310: ...Chapter 7 Cleaning the Printing System 310 Cleaning the Developer Station Shelf Optional...

Page 311: ...Chapter 8 Replacing Consumables...

Page 312: ...ng system stops and displays an error message The consumable must then be re placed You will find information on the following topics Order Numbers and Packing Units on page 313 Toner Toner Bottle Ide...

Page 313: ...3 2 lb each Color name Toner KK01 C65 G10 OCT20A01 black CU02 C65 G20 OCT55C01 Cyan MU02 C65 G20 OCT56M01 Magenta YU02 C65 G20 OCT88Y01 yellow BU02 C65 R20 BU02 C65 G20 OCT36B01 blue GU02 C65 R20 GU02...

Page 314: ...d analyzed by the printing system This toner bottle identification ensures that the toner bottle is assigned correctly and clearly to the developer stations Note The most important toner data and curr...

Page 315: ...n unknown toner the printing process is stopped when printing starts if a toner bottle with an incorrect toner type is identified A message is displayed on the operator panel notifying the operator th...

Page 316: ...ntinue or try a new bottle If the operator confirms that printing should continue toner continues to be drawn from the toner bottle into the toner boxes of the assigned developer stations This may res...

Page 317: ...ing systems different colors can be used in the upper and lower print units Asymmetric configurations of developer stations are possible between the upper and lower print units In this way for example...

Page 318: ...with a grounded suction tube rubber nozzle and filter set for fine dust For larger toner quantities the industrial vacuum cleaner must be explosion proof Keep toner out of the reach of children and st...

Page 319: ...e detailed information about the color allocation in the console can be found in the Console on page 62 section Use the handle to pull the toner bottle holder out 2 Tip the toner bottle holder for war...

Page 320: ...loper being used see Order Numbers and Packaging Units for Expendables on page 349 Tip the new toner bottle of the same toner type briefly down wards and upwards once then remove the adhesive tape 6 S...

Page 321: ...he new toner bottle into the toner bottle holder Press the locking lever of the toner suction head down there by closing the toner bottle 8 Chapter 8 Replacing Consumables 321 Refilling Toner Standard...

Page 322: ...w Toner suction head not locked Check that the toner bottle has been fitted correct ly Then repeat step 8 Flashing yellow Toner bottle empty Repeat procedure from step 2 Red The toner bottle could not...

Page 323: ...bottle holder back into the printing system to the stop point 9 Close door The message is automatically deleted from the operator panel 10 Caution The empty toner bottle is used to replace a waste ton...

Page 324: ...ner quantities the industrial vacuum cleaner must be explosion proof Keep toner out of the reach of children and store it away from containers used for food and drink Attention Only use permitted tone...

Page 325: ...1 If toner needs to be filled in the upper print unit Open the door shown on the left hand side of the printing system Caution Only use permitted toner suitable for the developer being used see Order...

Page 326: ...that the toner moves like a fluid in the toner bottle The shaken volume increases with the locked in air to such an extent that the toner almost completely fills the toner bottle see illustration Chap...

Page 327: ...the transponder on the toner bottle is faulty or not present or the reader is faulty Correct the problem accord ing to the information in the error message displayed on the operator panel 3 The LED on...

Page 328: ...toner moves like a fluid in the toner bottle The shaken volume increases with the locked in air to such an extent that the toner almost completely fills the toner bottle see illustration Insert the to...

Page 329: ...will not help toner to flow into the toner box Instead if the toner bottle does not completely empty Push the handle under the toner bottle in again to close the filler cap of the toner box see step 7...

Page 330: ...er box closes the opening of the toner bottle at the same time 7 Caution The handle under the toner bottle must be pushed in to be able to remove the toner bottle Tip the toner bottle forwards and rem...

Page 331: ...ce symptoms such as nausea headaches or dizziness go out into the fresh air imme diately Do not spill toner You can slip on spilled toner Clean up spilled toner or developer immediately using a damp c...

Page 332: ...onto the full toner bottle Remove the full toner bottle 4 Caution There can be a high build up of static charge when vacuuming the toner spill Always use an industrial vacuum cleaner with a grounded s...

Page 333: ...r box using an explosion proof industrial vacu um cleaner and a lint free cloth 5 Insert the empty toner bottle as shown 6 Push the locking lever upwards with a swiveling motion and lock the waste ton...

Page 334: ...the vat beneath the waste toner box using an explo sion proof industrial vacuum cleaner 8 Close door 9 The message is automatically deleted from the operator panel Chapter 8 Replacing Consumables 334...

Page 335: ...unit Upper print unit or Lower print unit Select developer station Click the Next button 1 Click the OK button to start filling the toner box Information on the icons displayed on the operator panel u...

Page 336: ...oof Keep developer out of the reach of children and store it away from containers used for food and drink Attention The developer can only be replaced when printing is stopped Only use approved develo...

Page 337: ...on page 331 To Drain the Developer Mixture Proceed as follows If the printing system has not yet stopped click the Ready button 1 On the operator panel select the following menus and elements Replace...

Page 338: ...The following illustrations show developer station 1 in the upper print unit The procedure is the same for all developer stations 5 Insert the vacuum hose into the opening below the developer station...

Page 339: ...e Stop status The developer can be filled To fill the developer later click the No button Close doors All printing system assemblies are checked duration approx two minutes 10 Result The developer mix...

Page 340: ...follows If the developer is not filled immediately after draining On the operator panel select the following menus and elements Replace consumables Replace developer menu Select print unit Upper print...

Page 341: ...g system 2 To fill the developer in a develop er station in the upper print unit Open the door shown on the left hand side of the printing system Place filling aid funnel and hose at the ready 3 Remov...

Page 342: ...pport Adjust the height of the support so that there is no bend in the hose 6 Remove the sealing clamp from the hose 7 Click the OK button to start the filling process The blower is switched on automa...

Page 343: ...e mixed with toner 12 Complete the developer replacement procedure on the operator panel To carry out further maintenance work directly afterwards click the OK button The printing system remains in th...

Page 344: ...Chapter 8 Replacing Consumables 344 Fill in Developer...

Page 345: ...Chapter 9 Replacing Expendables...

Page 346: ...lues for each expend able in the Consumable history menu Note Each expendable can be replaced individually and independently of the other expendables With expert mode however several expendables which...

Page 347: ...unit in the upper print unit Recharge corotron of the transfer unit in the lower print unit Replacing the cleaning brush overview on page 433 Cleaning brush of the photoconductor unit in the upper pri...

Page 348: ...69 Several expendables together Developer Station Photoconductor belt photoconductor blade Transfer belt Charge corotron Cleaning Corotron Transfer corotron Recharge corotron Cleaning Brush Fine filte...

Page 349: ...wer print unit Cleaning corotron of the transfer unit in the upper or lower print unit Reload corotron of the transfer unit in the upper print unit Recharge corotron of the transfer unit in the lower...

Page 350: ...ing surfaces can damage the soft transfer belt If the life of the photoconductor belt the photoconductor blade or the transfer belt was very short the cause of the damage must be clarified in order to...

Page 351: ...elt in the Upper Print Unit Completion on page 392 Lower print unit Removing the Transfer Belt in the Lower Print Unit Preparation on page 395 Removing the Transfer Belt in the Lower Print Unit on pag...

Page 352: ...perator panel select the following menus and elements Replace consumables Replace belt menu Select print unit Upper print unit Select assembly Photoconductor unit Select action to be executed Replace...

Page 353: ...page 161 5 Proceed as follows Caution If a developer station is pulled out too quickly and suddenly it may be pulled out over the stop points and fall down Always pull a developer station out slowly...

Page 354: ...unit outwards by the handle 7 Open the handles on the locking flaps 8 Fold up the locking flaps The locking flaps automatically lock into position when they have been folded up far enough 9 Chapter 9...

Page 355: ...ose the locking lever 12 Turn the rotating handle to the left to release the locking device When the photoconductor unit is unlocked both color displays near the handle change from red to green 13 Cau...

Page 356: ...p point to slacken the photoconductor belt 15 Carefully remove the photocon ductor belt from the photocon ductor unit and put it aside 16 Caution Do not use solvents for cleaning The cleaning cloth mu...

Page 357: ...r and lower side of the photoconductor unit using a damp lint free cloth 17 Proceed as follows Insert a photoconductor belt in the upper print unit on page 358 18 Chapter 9 Replacing Expendables 357 R...

Page 358: ...uctor belt 1 Caution The surface of the photoconductor belt is extremely sensitive and can be easily damaged Avoid exposure to direct sunlight and do not touch Wear the gloves provided in the packagin...

Page 359: ...n Then pull the photoconductor belt forwards to the edge of the tube so that there are no creases 3 Slip the red tube onto the photo conductor unit at the lower red point 4 Take the empty red tube out...

Page 360: ...uctor belt at a later date if necessary Remove the protective paper from the photoconductor belt and move the photoconductor belt in such a way that the edge of the photoconductor belt is at the tip o...

Page 361: ...1 Caution The movement of the photoconductor belt is checked by the device control If the test run is not successful the photoconductor belt was not pushed up to the mark In this case again Release th...

Page 362: ...13 Caution Take care not to pinch the hose when pushing in a developer station Hold the hose to one side On the left hand side of the printing system Push the developer stations back in until they sna...

Page 363: ...en you click the No button The consumables counter is not reset 17 Proceed as follows On the operator panel enter whether the belt is to be run in When you click the Yes button The printing system rem...

Page 364: ...perator panel select the following menus and elements Replace consumables Menu Replace belt Select print unit Lower print unit Select assembly Photoconductor unit Select action to be executed Replace...

Page 365: ...page 157 5 Proceed as follows Caution If a developer station is pulled out too quickly and suddenly it may be pulled out over the stop points and fall down Always pull a developer station out slowly a...

Page 366: ...d side of the printing system Open the handles on the locking flaps 8 Fold up the locking flaps The locking flaps automatically lock into position when they have been folded up far enough 9 Chapter 9...

Page 367: ...ose the locking lever 12 Turn the rotating handle to the left to release the locking device When the photoconductor unit is unlocked both color displays near the handle change from red to green 13 Cau...

Page 368: ...p point to slacken the photoconductor belt 15 Carefully remove the photocon ductor belt from the photocon ductor unit and put it aside 16 Caution Do not use solvents for cleaning The cleaning cloth mu...

Page 369: ...and lower side of the photoconductor unit using a damp lint free cloth 17 Proceed as follows Inserting a Photoconductor Belt in the Lower Print Unit on page 370 18 Chapter 9 Replacing Expendables 369...

Page 370: ...uctor belt 1 Caution The surface of the photoconductor belt is extremely sensitive and can be easily damaged Avoid exposure to direct sunlight and do not touch Wear the gloves provided in the packagin...

Page 371: ...ked in green then pull the photoconductor belt forwards to the edge of the tube 3 Slip the red tube onto the photo conductor unit at the lower red point 4 Take the empty red tube out of the packaging...

Page 372: ...tor belt at a later date if necessary Remove the protective paper from the photoconductor belt and move the photoconductor belt in such a way that the edge of the photoconductor belt is at the tip of...

Page 373: ...Caution The movement of the photoconductor belt is checked by the device control If the test run is not successful the photoconductor belt was not pushed up to the mark In this case again Release the...

Page 374: ...nit in by the handle 13 Caution Take care not to pinch the hose when pushing in a developer station Hold the hose to one side Push the developer stations back in on the right hand side of the printing...

Page 375: ...you click the No button The consumables counter is not reset 17 Proceed as follows On the operator panel enter whether the belt is to be run in When you click the Yes button The printing system remai...

Page 376: ...1 On the operator panel select the following menus and elements Replace consumables Replace belt menu Select print unit Upper print unit Select assembly Transfer unit Select action to be executed Rep...

Page 377: ...oors on the right hand side of the printing system see Opening Right Doors on page 157 4 Proceed as follows On the right hand side of the printing system Unlock the cleaning corotron of the transfer b...

Page 378: ...ap upwards The locking flap locks into posi tion automatically when it has been folded up far enough 8 Pull the reload corotron handle and swivel the reload corotron upwards 9 Chapter 9 Replacing Expe...

Page 379: ...irection of the arrow to the stop point to slacken the transfer belt 10 Proceed as follows Removing Transfer Belt in the Upper Print Unit on page 380 11 Chapter 9 Replacing Expendables 379 Removing th...

Page 380: ...fer belt and place it next to the printing system 1 Caution The inner sliding surfaces of the slide foils must be clean Dirt on the sliding surfaces can damage the soft transfer belt Wear the gloves p...

Page 381: ...f the mark white arrow At the same time push the sliding foil careful ly between the transfer belt and cover 5 Close the insertion tool and in sert it until the edge of the transfer belt is between th...

Page 382: ...sing and touch Kinks and touching the belt with hard objects should be strictly avoided When being pulled off the transfer belt may rub against the autofeed rope positioned at the bottom Ensure that t...

Page 383: ...ils from the transfer belt and set them to the side 10 Completely remove the soft transfer belt First remove and hold onto the green tube together with the transfer belt Then loosen the other two tube...

Page 384: ...ollows Place the bundle to the side in the original packaging 12 Insert the Transfer Belt in the Upper Print Unit on page 385 13 Chapter 9 Replacing Expendables 384 Removing Transfer Belt in the Upper...

Page 385: ...sfer belt for order number see Order Numbers and Packaging Units for Expendables on page 349 Open packaging of the new transfer belt 1 Caution Do not damage the surface of the transfer belt Wear the g...

Page 386: ...n pull the transfer belt for ward again to the edge of the tube 3 Slip the red tube onto the trans fer unit at the lower red point 4 Remove empty red tube from packaging and slip it onto the transfer...

Page 387: ...r red tube 6 Pull the sliding foil up until it wraps around the two red tubes 7 Align the sliding foil so that the edge of the transfer belt is visible in the center of the two viewing windows 8 Chapt...

Page 388: ...sertion tool 9 Push the sliding foil between the transfer belt and the green tube The sliding foil must completely wrap around the green tube 10 Chapter 9 Replacing Expendables 388 Insert the Transfer...

Page 389: ...ioned between the four emboss ing marks The distance between the inser tion tool and the green tube must not be greater than 5 cm 2 11 Close the insertion tool thereby lowering it to the transfer belt...

Page 390: ...three tubes from the transfer unit and place them in the original packaging 14 Note Keep the tubes You can use them to insert a used but undamaged transfer belt at a later date if necessary Hold the i...

Page 391: ...oil The gloves are no longer re quired 17 On the right hand side of the printing system Keep the insertion tool and slid ing foil on the inside of the door 18 Insertion of a Transfer Belt in the Upper...

Page 392: ...stop point to tighten the transfer belt 1 Caution The device control checks the belt path of the transfer belt If the test run is not successful the transfer belt was not pushed up to the correct posi...

Page 393: ...p point 3 Close the handle 4 Push cleaning corotron back into the guide up to the stop point 5 Close all doors on the right hand side of the printing system 6 Chapter 9 Replacing Expendables 393 Inser...

Page 394: ...erator panel enter whether the transfer belt is to be run in When you click the Yes button The printing system remains in the Special functions status The belt can be run in immediately afterwards see...

Page 395: ...1 On the operator panel select the following menus and elements Replace consumables Replace belt menu Select print unit Lower print unit Select assembly Transfer unit Select action to be executed Rep...

Page 396: ...n page 161 Opening Right Doors on page 157 4 Proceed as follows On the right hand side of the printing system Unlock the cleaning corotron of the transfer belt cleaning system for the lower print unit...

Page 397: ...it has been folded up far enough 7 Turn rotating handle 180 in the direction of the arrow to the stop point to slacken the transfer belt 8 Removing the Transfer Belt in the Lower Print Unit on page 39...

Page 398: ...and place it next to the printing system 1 Caution The inner sliding surfaces of the slide foils must be clean Dirt on the sliding surfaces can damage the soft transfer belt Wear the gloves provided...

Page 399: ...e arrow At the same time push the sliding foil careful ly between the transfer belt and cover 4 Close the insertion tool and in sert it until the edge of the transfer belt is between the four embossin...

Page 400: ...creasing and touch Kinks and touching the belt with hard objects should be strictly avoided Attach the three tubes from the original packaging green to green red to red and evenly pull the transfer b...

Page 401: ...e the lower red tube in the loop of the trans fer belt Place the other red tube on the outside Carefully roll the transfer belt with the tubes into a bundle 9 Place the bundle to the side in the origi...

Page 402: ...belt for order number see Order Numbers and Packaging Units for Expendables on page 349 Open packaging of the new transfer belt 1 Caution Do not damage the surface of the transfer belt Wear the glove...

Page 403: ...red tube onto the transfer unit at the lower red point 3 Remove the empty red tube from packaging and slip it onto the transfer unit at the lower red point 4 Push the sliding foil between the transfe...

Page 404: ...ewing windows 6 Open the insertion tool 7 Push the sliding foil between the transfer belt and the green tube The sliding foil must completely wrap around the green tube and the insertion tool must be...

Page 405: ...nd and the lower sliding foil with your right hand evenly and carefully push the transfer belt onto the transfer unit until the control LED turns green 11 Remove all three tubes from the transfer unit...

Page 406: ...e arrow up to the mark white arrow The control LED must turn green 13 Slowly pull out the insertion tool with the upper sliding foil 14 Carefully pull out the lower sliding foil The gloves are no long...

Page 407: ...the printing system Keep the insertion tool and slid ing foil on the inside of the door 16 Inserting the Transfer Belt in the Lower Print Unit on page 408 17 Chapter 9 Replacing Expendables 407 Insert...

Page 408: ...w to the stop point to tighten the transfer belt 1 Caution The movement of the transfer belt is checked by the device control If the test run is not successful the transfer belt was not pushed up to t...

Page 409: ...nter whether a new transfer belt was inserted When you click the Yes button The message on the operator panel is deleted automatically the replacement of the transfer belt is recorded in the Consumabl...

Page 410: ...immediately afterwards see Running in a Belt on page 411 When you click the No button All printing system assemblies are checked duration around two minutes before the printing system is switched to t...

Page 411: ...e belt see below 3 To Run in the Belt Proceed as follows Click the OK button The belt is run in after a preparation period For information on the icons displayed on the operator panel under Steps see...

Page 412: ...ge corotron slide in unit of the photoconductor unit on page 413 Cleaning corotron of the photoconductor unit Charge corotron of the photoconductor unit Removing the cleaning corotron slide in unit of...

Page 413: ...nt unit Upper print unit or Lower print unit Select assembly Photoconductor unit Select corotron Cleaning or Charge Click the Next button 2 Click the OK button to start corotron replacement Replacemen...

Page 414: ...ps automatically lock into position when they have been folded up far enough 7 Unlock corotron slide in unit and remove A Cleaning corotron slide in unit B Charge corotron slide in unit 8 Caution Do n...

Page 415: ...ion shows the charge corotron slide in unit with three corotron wires the cleaning corotron slide in unit only has two corotron wires 9 Replacing corotron wire on page 428 10 Chapter 9 Replacing Expen...

Page 416: ...roceed as follows Push in corotron slide in unit until it latches A Cleaning corotron slide in unit B Charge corotron slide in unit The gloves are no longer re quired A B 1 Swivel locking flaps down a...

Page 417: ...The consumable counter is not reset 5 Complete the corotron replacement on the operator panel To carry out further maintenance work directly afterwards click the OK button The printing system remains...

Page 418: ...Upper print unit or Lower print unit Select assembly Transfer unit Select corotron Cleaning Click the Next button 2 Click the OK button to start corotron replacement Replacement of the corotron is bei...

Page 419: ...Upper print unit B Lower print unit 5 Place the corotron slide in unit with the corotron wires facing upwards on a table 6 Replacing corotron wire on page 428 7 Chapter 9 Replacing Expendables 419 Rem...

Page 420: ...l is deleted automatically the replacement of the corotron is recorded in the Consumable history menu and the consumable counter is reset When you click the No button The consumable counter is not res...

Page 421: ...ace consumables Replace corotrons menu Select print unit Upper print unit Select assembly Transfer unit Select corotron Charge Click the Next button 2 Click the OK button to start corotron replacement...

Page 422: ...damage the corotron wires Wear the gloves provided in the packaging Remove corotron slide in unit 6 Place the corotron slide in unit with the corotron wires facing upwards on a table 7 Replacing coro...

Page 423: ...Install the Reload Corotron Slide In Unit of the Transfer Unit Proceed as follows Push in corotron slide in unit until it latches The gloves are no longer re quired 1 Pull handle of the corotron slide...

Page 424: ...ete the corotron replacement on the operator panel To carry out further maintenance work directly afterwards click the OK button The printing system remains in the Special functions status To complete...

Page 425: ...nit Select corotron Charge Click the Next button 2 Click the OK button to start corotron replacement Replacement of the corotron is being prepared The developer stations are swiveled off Information o...

Page 426: ...in unit and remove 5 Place the corotron slide in unit with the corotron wires facing upwards on a table 6 Replacing corotron wire on page 428 7 Chapter 9 Replacing Expendables 426 Removing the recharg...

Page 427: ...ically the replacement of the corotron is recorded in the Consumable history menu and the consumable counter is reset When you click the No button The consumable counter is not reset 3 Complete the co...

Page 428: ...es the industrial vacuum cleaner must be explosion proof Attention Each time the corotron wires are replaced the corotron slide in unit must be cleaned To Replace the Corotron Wire Proceed as follows...

Page 429: ...irst corotron wire and snap it into the two holes 3 Press down the lock at the back of the corotron 4 Push the change receiver with the corotron wire away from the handle until the wire is free 5 Chap...

Page 430: ...n vacuuming the toner spill Always use an industrial vacuum cleaner with a grounded suction tube rubber nozzle and filter set for fine dust For larger toner quantities the industrial vacuum cleaner mu...

Page 431: ...with a damp lint free cloth 10 Also clean any visible dirt from the other side of the corotron slide in unit with a damp lint free cloth 11 Remove a new corotron wire from the packaging with the chan...

Page 432: ...g corotron slide in unit or charge corotron slide in unit of the photoconductor unit on page 416 Installing the cleaning corotron slide in unit of the transfer unit on page 420 Installing the reload c...

Page 433: ...were originally intended If the cleaning brush had a short service life the cause of the damage must be clarified in order to prevent further damage Note The cleaning brush can be replaced when the pa...

Page 434: ...Click the OK button to start the replacement of the cleaning brush The brush exchange is being prepared The developer stations are swiveled off Information on the icons displayed on the operator pane...

Page 435: ...ps automatically lock into position when they have been folded up far enough 6 Caution This can soil hands and clothing Wear the gloves provided in the packaging Turn the interlock lid to the left and...

Page 436: ...he interlock lid 8 Place the cleaning brush in the old packaging and remove the interlock lid 9 Installing the cleaning brush of the photoconductor unit on page 437 10 Chapter 9 Replacing Expendables...

Page 437: ...Unit Proceed as follows Open packaging and place inter lock lid on the new cleaning brush as shown 1 Remove new cleaning brush from the packaging using the interlock lid 2 Push in cleaning brush to t...

Page 438: ...the cleaning brush is recorded in the Consumable history menu and the consumable counter is reset When you click the No button The consumable counter is not reset 6 Complete the brush replacement on t...

Page 439: ...y Transfer unit Click the Next button 2 Click the OK button to start the replacement of the cleaning brush The brush exchange is being prepared The developer stations are swiveled off Information on t...

Page 440: ...he cleaning brush by the interlock lid The illustration shows the cleaning brush for the upper print unit 6 Place the cleaning brush in the old packaging and remove the interlock lid 7 Installing the...

Page 441: ...and place inter lock lid on the new cleaning brush as shown 1 Remove new cleaning brush on the interlock lid from the packaging and remove edge protection 2 Push cleaning brush in until it latches fl...

Page 442: ...ot reset 5 Complete the brush replacement on the operator panel To carry out further maintenance work directly afterwards click the OK button The printing system remains in the Special functions statu...

Page 443: ...ed toner Clean up spilled toner or developer immediately using a damp cloth or vacuum cleaner Do not use warm water as it makes the toner soft and sticky Always use an industrial vacuum cleaner with a...

Page 444: ...xplanation of icons on page 134 3 Caution Wait until preparation is complete The doors must not be opened before the relevant message is displayed on the operator panel Open the door on the filter mod...

Page 445: ...rial vacuum cleaner with a grounded suction tube rubber nozzle and filter set for fine dust For larger toner quantities the industrial vacuum cleaner must be explosion proof If necessary clean the sur...

Page 446: ...lter from the packaging and insert 9 Repack old fine filter 10 Close filter housing The gloves are no longer re quired 11 Swivel handle down thus lock ing the filter housing 12 Chapter 9 Replacing Exp...

Page 447: ...le counter is not reset 14 Complete the fine filter replacement on the operator panel To carry out further maintenance work directly afterwards click the OK button The printing system remains in the S...

Page 448: ...o replace the cleaning felt Proceed as follows If the printing system has not yet stopped click the Stop button 1 On the operator panel select the following menus and elements Menu Replace consumables...

Page 449: ...oil can drip on the floor In this case wipe the oil off with an absorbent cloth This can soil hands and clothing Wear the gloves provided in the packaging Pull out the slide in unit by the handle unt...

Page 450: ...in unit for the upper cleaning felt The spring latch for the lower slide in unit is at the bot tom 6 First press the roll with the rolled out felt against the spring bearing and detach sideways then t...

Page 451: ...d place a new felt strip in the oil housing 10 Hook in the rolls for the new cleaning felt observing the roll out direction The correct roll out direction is shown on a sticker on the slide in unit 11...

Page 452: ...t up and snap in 14 On the operator panel enter whether a new cleaning felt was installed When you click the Yes button The message on the operator panel is deleted automatically the replacement of th...

Page 453: ...em remains in the Special functions status To complete all maintenance work click the Ready button All aggregates of the printing system are inspected duration around two minutes before the printing s...

Page 454: ...ced back to the smoothing rollers Attention Switch off the paper post processing unit ensure that the paper web cannot be advanced by the paper post processing unit any more The replacement procedure...

Page 455: ...or only one sided surface defects only the defective smoothing roller has to be replaced Click the Next button 2 Click the OK button to start smoothing roller replacement The replacement of the smooth...

Page 456: ...to be re placed Pull the slide in unit for the lower cleaning felt B halfway out by the handle until it snaps in A B 5 On the left hand side of the printing system Open paper cooling cover 6 Caution...

Page 457: ...l the discharge brush out of the clamp springs on both sides 8 Caution If the smoothing rollers have not cooled down yet you may sustain burns if you touch them Put on heat protection gloves to contin...

Page 458: ...emove the smoothing roller from the guide rails 1 2 3 9 If the lower smoothing roller is to be replaced continue with step 11 If only the upper smoothing roller is to be replaced More information in s...

Page 459: ...n 14 Caution Do not damage the discharge brush Ensure that you do not bend the discharge brush Remove the lower discharge brush To do this carefully pull the discharge brush out of the clamp springs o...

Page 460: ...and push the bearing bolts downwards Open the locking mechanism on the right hand side in paper path direction and push the bearing bolts down wards Carefully remove the smoothing roller from the guid...

Page 461: ...per print unit and the soft smoothing roller red surface order number S29312 F1431 in the lower print unit To install the smoothing rollers Proceed as follows If the lower smoothing roller is to be re...

Page 462: ...d close the latch bolt Press the bearing bolt on the right hand side in paper path direction upwards and close the latch bolt 3 2 1 2 Caution Do not damage the discharge brush Ensure that you do not b...

Page 463: ...push it through the pa per output In doing so insert the paper web below the sensors 5 Affix the paper web with any popular adhesive for example Scotch ATG 700 Make sure that the offset of the referen...

Page 464: ...ection Push the bearing bolt on the left hand side downwards Press the bearing bolt on the right hand side in paper path direction downwards 2 3 1 7 Caution Do not damage the discharge brush Ensure th...

Page 465: ...Proceed as follows Close the blower unit 9 Close the cover of the paper cooling system 10 Chapter 9 Replacing Expendables 465 Installing smoothing rollers...

Page 466: ...handle until it snaps into place in the smoothing mod ule If the lower smoothing roller is also or only to be re placed Push the slide in unit for the lower cleaning felt B by the handle until it sna...

Page 467: ...damage to the paper web and not be able to prevent this damage in time Move the affixed paper web with the ADVF button until the splice has completely passed through the paper post processing unit 15...

Page 468: ...g system remains in the Special functions status To complete all maintenance work click the Ready button All printing system assemblies are checked duration approx two minutes before the printing syst...

Page 469: ...d is significantly reduced To Replace Expendables in Expert Mode Proceed as follows If the printing system has not yet stopped click the Stop button 1 Select the following menu on the operator panel R...

Page 470: ...belt Replacing the corotron overview on page 412 Replacing the cleaning brush overview on page 433 Replacing fine filter on page 443 5 Proceed as follows In the Consumables table highlight all expenda...

Page 471: ...ed belts are run in one after the other The counters for all expendables that were highlighted in the table are reset A summary of the replaced expendables and the belts that have been run in is displ...

Page 472: ...Chapter 9 Replacing Expendables 472 Replacing Expendables in Expert Mode...

Page 473: ...Chapter 10 Correcting Errors...

Page 474: ...gnosis by Service during print operation You will also find information on how to correct any fusing or print image errors Overview You will find information on the following topics Processing message...

Page 475: ...tion When there is information the printing system also continues to print and the button flashes in the toolbar If there is also a warning the warning icon flashes If there is also an error message t...

Page 476: ...warnings To edit messages on the operator panel Proceed as follows To edit a message click on the respective button in the toolbar or or The Errors and warnings menu is displayed All error messages w...

Page 477: ...ltiple menus have to be changed these menus are displayed for selection Or a button is displayed to reset an error message quickly 2 Press the F1 button or click the button next to the error message T...

Page 478: ...and therefore stopped in the middle of a page Click on the Ready button The print image on the damaged print pages is fused to ensure that the tension roller and post processing are not soiled Alterna...

Page 479: ...nting system directly remote support This also allows Service to assist the operator in changing settings on the operator panel Note The buttons only appear if a specific remote access agreement was m...

Page 480: ...diagnostics disabled button in the Configuration Special functions Remote diagnostics menu The status display shows that remote diagnosis is enabled 1 To Disable Remote Diagnosis Proceed as follows Cl...

Page 481: ...production area where the printing system is located or delegate this task to an Operator Key Operator before activating remote support This function is activated and executed solely at the operator...

Page 482: ...ceed as follows Click on the Switch off button in the Configuration Special functions Remote diagnostics Remote support for operator panel interface menu 1 Chapter 10 Correcting Errors 482 Activating...

Page 483: ...print image is poor check the following points before you call Service Does the paper meet the requirements of the paper specification see Other Documents on page 27 Was the paper stored correctly Was...

Page 484: ...lies with the relevant color station in the upper and or lower print unit Note The photoconductor belt together with the photoconductor blade and the transfer belt must only be replaced when print im...

Page 485: ...the corotron overview on page 412 Charge corotron of the photoconductor unit Torn corotron wire Lightening at the Edge of Listing Paper Correction Possible Cause Replace paper and check storage see s...

Page 486: ...page 350 Dirty transfer belt Damaged photoconductor belt Black Spots Correction Possible Cause First remove the belt turn it round and install it again If the error pattern mi grates along replace the...

Page 487: ...tem Vertical Streaks Correction Possible Cause Clean developer station see Cleaning the Surface of the Developer Stations Overview on page 273 Developer station soiled Notify Service Contact with an o...

Page 488: ...developer station see Cleaning the Surface of the Developer Stations Overview on page 273 Developer station soiled Uneven Coloration Front Side to Rear Side Correction Possible Cause Adjust the color...

Page 489: ...vailable from the context sensitive direct help To go to this call up the Print im age menu and press the F1 button Blistering Due to the heat generated when preprinting paper water can run from the c...

Page 490: ...Chapter 10 Correcting Errors 490 Correcting Print Image Errors...

Page 491: ...Appendix A Technical Data...

Page 492: ...to certain form lengths Overview You will find information on the following topics Technology and Print Speed on page 493 Paper on page 496 Electrical Values and Power Input on page 498 Mechanical Con...

Page 493: ...K 4 4 9440 10040 Continuous printing system for full color printing CMYK with an additional Oc CustomTone color 5 5 9450 10050 Technology Electrophotographic with LED technology 1 1 2 2 3 3 4 4 5 5 an...

Page 494: ...d ranges between the minimum and maximum value Dynamical optimization of the print mode allows the average print speed to be increased ColorStream 9420 ColorStream 10020 ColorStream 9410 ColorStream 1...

Page 495: ...50 480 1700 3 x DIN A5 portrait 3 up 86 426 172 852 116 426 232 852 2 x letter portrait 2 up 156 781 311 1562 210 781 419 1562 6 x 9 3 up ColorStream 9450 ColorStream 10050 Prints per minute Simplex 3...

Page 496: ...Paper input 165 482 6 mm 6 5 19 inches Print width 165 495 3 mm 6 5 19 5 inches Format width Note If a 19 application is printed on a 19 5 paper web then an unprinted border of 0 5 is always left on t...

Page 497: ...3 30 inches Format height in mode 5 5 36 240 g m2 Standard area 50 160 g m2 Extended area after additional tests 36 49 g m2 160 240 g m2 with adjusted processing speed Grammage Appendix A Technical Da...

Page 498: ...ackets USA EU 75 kW 71 kW Maximum true power PT 26 kW 28 kW Average true power PT 80 kVA 76 kVA Maximum apparent power PA 30 kVA 31 kVA Average apparent power PA 93600 20160 kJ h 99000 20500 kJ h Heat...

Page 499: ...0 W Cooling capacity when TW 10 C TU 32 C Note The following power supply systems are converted via an external transformer USA 208 V 10 60 Hz 3 phases Japan 200 V 10 50 Hz or 60 Hz 3 phases Japan 220...

Page 500: ...s Console 1872 x 985 x 2172 mm 73 7 x 38 8 x 85 5 inches Web buffer Recooler dimensions length x width x height 645 x 600 x 1050 mm 25 4 x 23 6 x 41 3 inches Total Weight approximate value 2000 kg 441...

Page 501: ...Load 7500 N m2 Surface load 6000 N floor element 500 x 500 or 600 x 600 mm Concentrated load Appendix A Technical Data 501 Mechanical Conditions...

Page 502: ...ce climate at the printing system location a com bination of heat extraction of 80 of the thermal energy along with air conditioning to reduce the temperature of the remaining 20 is recommended Therma...

Page 503: ...rox 105 kg 231 5 lb with developer station adapter Load capacity of the lift approx 1442 mm 56 77 Stroke distance approx 917 mm 36 1 Length approx 1110 mm 43 7 with developer station adapter Width app...

Page 504: ...Inch es Pos Inch es 14 382 6 49 21 40 134 6 5 82 6 5 3 15 383 6 53 211 6 45 135 6 13 83 6 11 31 6 16 384 6 3 245 6 49 14 19 84 6 14 32 6 18 385 6 5 25 54 141 6 28 85 6 15 33 6 19 39 8 251 6 1 145 6 3...

Page 505: ...114 6 11 62 6 48 415 6 49 28 14 191 6 44 115 6 19 63 6 49 42 52 281 6 16 192 6 49 12 30 64 6 51 421 6 54 282 6 19 193 6 55 121 6 6 65 6 53 422 6 40 365 6 23 194 6 55 122 6 15 7 54 423 6 2 371 6 27 19...

Page 506: ...Appendix A Technical Data 506 Ruler for Checking Paper Path Synchronization...

Page 507: ...Appendix B Comments...

Page 508: ...he information you need quickly and easily O Yes O No Are your activities described fully and in sufficient detail O Yes O No Is the text easy to understand O Yes O No Are the illustrations easy to un...

Page 509: ...__________________________________________________________________ __________________________________________________________________ __________________________________________________________________...

Page 510: ...ite Printing System Black White Printing System 64 Button Access ticket 90 ADVF 84 ADVR 84 Autofeed 84 Back 133 Cancel Print Job 86 Change user 90 Channel Control 86 Clear Buffer 86 Clear Printer 86 C...

Page 511: ...Installing 416 Removing 413 Cleaning corotron transfer unit Installing 420 Removing 418 Cleaning felt replacing 448 Cleaning Intervals Cleaning Intervals 270 Cleaning Tasks Cleaning Tasks 270 Clear Bu...

Page 512: ...rface 273 Developer station Adapters 165 Change 165 Maintenance Cart 165 Slots 317 Developer Station Shelf Developer Station Shelf 165 Diagnosis by Service Diagnosis by Service 479 Dimensions Dimensio...

Page 513: ...96 GraphicArts GraphicArts 493 H Heat Exchanger Heat Exchanger 56 Height Height 500 Help Button 90 Open 16 Highlight Color Tone Transfer Curve Test Print 214 Humidity Humidity 502 I Import Setup 125 I...

Page 514: ...gth Length 500 Light Protection Cover Installing 197 Removing 194 Load Load 501 Log in as user 116 Log off as user 120 M Main Color Main Color 64 Main switch Main switch 67 Maintenance Cart Maintenanc...

Page 515: ...or intervention necessary Status display 88 Optical wave guide Optical wave guide 41 Optimizing the Color Printing Overview 239 Order Number Order Number Order Numbers Developer 313 Expendables 349 To...

Page 516: ...Unit 352 Replacing 350 running in 411 Photoconductor Blade Photoconductor unit 58 Replace in the Lower Print Unit 364 Replacement in the Upper Print Unit 352 Photoconductor unit Cross Section 58 Power...

Page 517: ...otron photoconductor unit 413 Cleaning corotron transfer unit 418 Light Protection Cover 194 Lower Photoconductor belt OPC Belt 364 Lower Photoconductor Blade 364 Lower transfer belt TFB belt 395 Pape...

Page 518: ...6 Paper Movement 286 Paper Width 283 Service Service 38 Remote Diagnosis 479 Service Ticket Button 86 Settings Applying 122 Resetting 122 Setup change 124 creating new 124 exporting 127 importing 125...

Page 519: ...Replacement cart 503 Tension Roller Tension Roller 286 Test Data Print 200 Test print activate 200 Button 86 cancel 200 Test Print Jobs Test Print Jobs 200 TFB Belt Inserting in the Lower Print Unit...

Page 520: ...directives 42 U User Add 110 change button 90 Delete 111 log in 116 logging off 120 Menu 95 User management Menu 94 User profile Button 90 User Settings Key Operator 107 Operator 115 W Warming up Sta...

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