Northern Lights OWN-ADV Installation And User Manual Download Page 77

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OWN-ADV 01/12

WAVENET INSTALLATION IN SOUND SHIELD PANEL

NNEC

TION HARNESS

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M843NW3

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B-9949

M864W3

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B-9973 (FO

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B-9728 (FO

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C-6773C

revised 8-4-11

Summary of Contents for OWN-ADV

Page 1: ...OWN ADV WaveNet Digital Monitoring System Advanced Installation and User Manual Marine Generators Marine Diesel Engines Land Based Generators...

Page 2: ...N W Seattle WA 98107 Tel 206 789 3880 Fax 206 782 5455 Copyright 2012 Northern Lights Inc All rights reserved Northern Lights and the Northern Lights logo are trademarks of Northern Lights Inc Printe...

Page 3: ...3 4 GROUP 3 INSTALLATION WIRING 3 1 Safety Information 4 5 3 2 12 24 VDC System Operation 5 3 2 1 Relays 5 3 2 2 Relay Fuses 5 3 3 WaveNet Terminals 5 10 3 3 1 Current Transformer Wiring Note 10 GROUP...

Page 4: ...ressure Crank disconnect 0 60 seconds 0 60 seconds 3 60 seconds 1 60 seconds 0 60 seconds 1 60 tries Enable Disabled 0 60 seconds 0 600 seconds 0 600 seconds 0 90 KPa 100 2000 RPM Analog Input Input 2...

Page 5: ...s or shutdowns This manual is divided into three sections 1 Hardware installation 2 Operation Configuration 3 Advanced Configuration Receiving Every effort is made to ensure that your WaveNet gen set...

Page 6: ...l times from excessive moisture dirty conditions corrosive conditions and other contaminants It is strongly recommended that the package protected equipment be stored in a climate controlled environme...

Page 7: ...on 12VDC systems the fuel and extra outputs require 12VDC relays and 24VDC relays when operating on 24VDC systems The WaveNet comes preinstalled with the correct relays depending on the product numbe...

Page 8: ...Figure 1 General WaveNet System Wiring Diagram 6 WaveNet is connected on a NMEA 2000 network Installation must be made by an NMEA 2000 certified technician updated 1 17 12...

Page 9: ...7 Figure 2 Digital IO Example WaveNet Digital Inputs and Outputs WaveNet is connected on a NMEA 2000 network Installation must be made by an NMEA 2000 certified technician updated 1 17 12...

Page 10: ...ally during cranking there could be a voltage drop across the cable to the controller from the battery related features of the controller Analog Inputs Terminal Detail Terminal Location Wire Size AWG...

Page 11: ...e 35 for possible selections These are sinking outputs i e switched to ground RS485 Modbus Terminal Detail Terminal Location Wire Size AWG Current Max Function RS485 A 1 18 7mA RS485 Connection High G...

Page 12: ...he current transformers CTs negative leads must be terminated individually into the WaveNet AC Current connector DO NOT CONNECT TOGETHER NMEA 2000 Terminal Detail Terminal Location Wire Size AWG Curre...

Page 13: ...ller will then enter the OFF mode By default it is possible to manually start the generator in the OFF Mode The user can disable manual start in OFF mode in the basic menu in which case the WaveNet mu...

Page 14: ...4 9 2 on page 16 All of the failures and most of the warnings are disabled when the controller is in the OFF mode The controller will beep every few seconds to alert the user that the unit is in the...

Page 15: ...enters the RUN mode when it receives the command from a WaveNet Remote panel or the user manually starts the engine generator by pressing the Start key The controller will automatically shut the engin...

Page 16: ...remain running It will display the new start condition on the screen 14 The controller has a low power sleep mode that it can enter when in the OFF or AUTO states In this state the LCD screen backligh...

Page 17: ...k Setup menu will allow you to set the clock The clock is important if you are planning to use the event log records all failures and warnings and when they occurred 4 9 1 CLOCK SETUP The WaveNet inco...

Page 18: ...essage Setting the State Roll Delay to a larger value may cause some warning or event messages to not be displayed if the event or warning is of a short duration The Sleep Delay determines how long to...

Page 19: ...Net Event History Log See Table 6 Event Log Entries below for the possible events that are stored A total of 70 entries can be recorded Entries may be viewed simply by scrolling up or down using the U...

Page 20: ...ating that the generator is not running This could indicate something is wrong with the WaveNet See section 4 13 on page 22 HIGH BATTERY Failure occurred due to high battery voltage See section 5 7 on...

Page 21: ...CURRENT Over current failure See section 5 3 3 on page 33 OVER FREQUENCY Generator frequency over the failure threshold See section 5 3 1 on page 31 OVER SPEED Generator RPM too high See section 5 2 o...

Page 22: ...e Down key on the WaveNet 4 10 WAVENET LED STATUS INDICATORS Table 7 WaveNet Lamp Indication Meanings LED Description LED color LED Status Indication Over Crank Red Yellow Solid Red Solid Yellow A sol...

Page 23: ...cates that the generator is supplying load and is operating normally A solid red indicated load is detected on the generator when none should be See section 4 13 on page 22 for more information about...

Page 24: ...d as normal If load is detected on the generator when it is not in the RUN mode e g the WaveNet is cranking preheating etc the WaveNet terminates starting and enters the FAIL URE mode and the Genset O...

Page 25: ...failures Set Password The advanced menu requires a password for access The user can change the password here The default password is 0000 Set Maintain This menu controls the service notification featu...

Page 26: ...e Level 0 Fuel Level 25 Fuel Level 50 Fuel Level 75 Fuel Level 100 Fuel Level Reserve Analog 2 7 Switch input Sender 10 60 Seconds GND Warning OPEN Warning GND Fail Open Fail Disable Warning Shutdown...

Page 27: ...Source Voltage Display Voltage Group Group 1 Setting Group 4 Setting Over Volt Warn 1 Over Volt Fail 1 Under Volt Warn 1 Under Volt Fail 1 Over Volt Warn 2 Over Volt Fail 2 Under Volt Warn 2 Under Vol...

Page 28: ...Temp warn Low Oil Fail Low Oil Warning Under RPM Fail Under RPM Warn Over RPM Fail Over RPM Warn Low Fuel Fail Low Fuel Warn Battery Fail Battery Warn Low Coolant Fail Low Coolant warn Not in Auto Fai...

Page 29: ...ble 2 Failures Disable Over Crank Locked Rotor HighEngineTemp LowOil Pres sure Over Speed Low Fuel Level Oil Level Low Coolant Low Air Pres Low Hydraulic Auxiliary Fail Low Battery High Battery Un der...

Page 30: ...ller will shutdown the engine with the exception of Fuel Level where you can set the controller to either shutdown or generate a warning Input Pin Disable Note When the Input Pin is set to disabled it...

Page 31: ...ve an electronic sender that outputs a voltage between 0 and 5V you can use it on the WaveNet You must convert the voltage output to a corresponding resistance so you can enter it in the menu To do th...

Page 32: ...t the senders listed in Table 10 cannot be used on all outputs for the reasons given in the previous paragraph Table 10 also lists what sender tables may be loaded on each input If your sender is not...

Page 33: ...AC VOLTAGE The user can enter under voltage over voltage and over current settings for four different voltage configurations This allows the WaveNet to be used on multiple generator types without havi...

Page 34: ...e if required unless Voltage Group 1 is selected with the two wire option in which case only Line to Neutral is displayed 5 3 2 1 VOLTAGE SELECT INPUTS It is possible to automatically choose between e...

Page 35: ...reen when the current is measured on the WaveNet AC Current Terminals is 5A The WaveNet current terminals can handle a maximum of 5A Larger currents can damage the WaveNet The AC Current menu is also...

Page 36: ...LCD WILL TURN OFF DURING THE FIRST 2 SECONDS OF CRANKING TO LIMIT THE VOLTAGE DIP DURING CRANKING If the Midheat Time is greater than zero the glow plug output remains on during cranking but not durin...

Page 37: ...t i e the output remains off during warm up and turns on after warm up is finished The output always remains off when the controller is not in the RUN mode Energize to Stop ETS This allows the Energiz...

Page 38: ...ow Fuel Warning This turns on the digital output if the Low Fuel Warning is activated See section 5 1 for more details Battery Failure This turns on the digital output if the Low or High Battery Failu...

Page 39: ...battery voltage Common Fault Output 1 This turns on the output if the Common Fault 1 feature is active See section 5 11 for more details Common Fault Output 2 This turns on the output if the Common F...

Page 40: ...ary Failure is generated when the input is active This can occur in the Off Auto Cranking and Running states Auxiliary Warning An Auxiliary Warning is generated when the input is active This can occur...

Page 41: ...0 9 Select Password No 2 Digit 2 Enter the desired number 0 9 Select Password No 3 Digit 3 Enter the desired number 0 9 Select Password No 4 Digit 4 Enter the desired number 0 9 5 8 PASSWORD SETUP Thi...

Page 42: ...tal output see section 5 5 Digital Output Setup Using the PC Interface the user can also mask the event warning and failure tables for each of the common faults For example the user can set the Commo...

Page 43: ...nstallation must be made by an NMEA 2000 certified technician The actions in Table 14 should be performed routinely WARNING When performing any WaveNet or Engine maintenance be certain controller is i...

Page 44: ...AUTO RUN or FAIL state 7 WAVENET REMOTE PANEL 7 1 ON LINE GENSET STATUS MODE This is used to distinguish WaveNet controlled gensets on the WaveNet Remote display The genset controller s name is a max...

Page 45: ...nel the local genset controller must be in the Auto mode to be started remotely 7 1 3 STATUS MARK The ON LINE GENSET PARAMETER mode has 3 different pages corresponding to the on line genset controller...

Page 46: ...eds to input the password The default password is 0000 Within Advanced Setup there are 3 sub menus Networking Set Units and Set Password In Networking the user can enlist the WaveNet Remote to control...

Page 47: ...om rear of controller The Following Identifies all the wiring harnesses as parts of the WaveNet Controller The WaveNet programmer can be used to configure the WaveNet settings instead of using the fro...

Page 48: ...T S CURRENT TRANSFORMERS Table 17 Current Transformers Part List CT Description Part No 75A 5A 22 40021 100A 5A 22 40022 150A 5A 22 40023 200A 5A 22 40024 250A 5A 22 40221 300A 5A 22 40025 The WaveNet...

Page 49: ...to the master or by performing the requested action A slave device never initiates communications and will always generate a response to the query unless certain error conditions occur The WaveNet is...

Page 50: ...ytes Serial Transmission Details A standard Modbus network offers 2 transmission modes for communication ASCII or RTU The WaveNet supports only the RTU Remote Terminal Unit mode Each 8 bit byte in a m...

Page 51: ...0ms The WaveNet updates holding register address from 40050 to 40244 every 1 second 4 All registers that are written too and all modbus registers in the range of 1 to 10 are updated every 250ms As an...

Page 52: ...Warning Shutdown bit 4 0 Events number 5 Over speed bit 9 5 Events number 6 Emergency Stop bit 14 10 40005 Events number 7 Low Coolant Level bit 4 0 Events number 8 Low Coolant Temperature bit 9 5 Eve...

Page 53: ...bit15 Low coolant level warning amber 40081 bit0 EPS supplying load shutdown red bit1 EPS supplying load green bit2 not used bit3 Glow plug on green bit4 Failure is active Red Failure LED bit5 to bit7...

Page 54: ...ature warning 40084 bit0 Backlight is on bit1 Auxiliary warning bit2 Maintenance is required bit3 System is OK definition no warning including not in auto warning bit4 Common fault 1 digital output fe...

Page 55: ...e bit5 Battery charger fault active bit6 System not ready active bit7 Low oil level warning active 40090 WaveNet hardware version number 1 00 9 99 R Version format is X YY Decimal format where X repre...

Page 56: ...ent This register is only monitored when the system is running start signal received and is ignored in all other operating modes When cool down is enabled and a stop command is received the controller...

Page 57: ...in sleep mode before reading 0 READING ABORT DTC reading 1 Low Voltage In Crank 2 Charger 1 Fault 3 Need Maintenance 4 CRANK FAILURE 5 Charger 2 Fault 6 Custom Warning 1 7 Custom Warning 2 8 CRANK SUC...

Page 58: ...ssure sender 58 Short Oil Pressure sender 59 Open Fuel Level sender 60 Short Fuel Level sender 61 Open Oil Level sender 62 Short Oil Level sender 63 Open Fuel Basin sender 64 Short Fuel Basin sender 7...

Page 59: ...Low Engine Temperature 30 OPEN OIL PRES 31 SHORT OIL PRES 32 OPEN FUEL LEVEL 33 SHORT FUEL LEVEL 34 OPEN OIL LEVEL 35 SHORT OIL LEVEL 36 OPEN FUEL BASIN 37 SHORT FUEL BASIN 40 AUXILIARY FAIL 41 UNDER...

Page 60: ...0 ACTIVE Bit6 Input G GND 1 OFF 0 ACTIVE Bit7 Input H GND 1 OFF 0 ACTIVE Bit8 Start Stop 1 OFF 0 ACTIVE Bit9 Emergency Stop 0 OFF 1 ACTIVE Note Do not read the start stop digital input Bit 8 as a mean...

Page 61: ...0 R 1 bit equal to 0 1 Reading 1000 corresponds to 100 0 40155 Oil Pressure 0 0 100 0 R 1 bit equal 0 1 unit Reading 1000 corresponds to 100 0KPa KPa 40156 Oil Level 0 0 100 0 R 1 bit equal to 0 1 Rea...

Page 62: ...e unit is 0 1 hour 1 bit 0 1 hour Positive values count down the hours to next maintenance Negative values count up the hours since maintenance should have been performed Positive or negative values c...

Page 63: ...UNDER SPEED 13 OVER SPEED 14 LOW FUEL LEVEL 15 LOW BATTERY 16 LOW COOLANT 17 OVER CRANK 18 OVER VOLTAGE 19 UNDER VOLTAGE 20 OVER CURRENT 21 EPS LOADS ERROR 22 LOW AIR PRESSURE 23 LOW HYDRAULIC 24 LOW...

Page 64: ...cimal format High 4 bit tens 0 1 Low 4 bit ones 0 9 40136 Log DTC code Only valid if entry contains DTC mes sage if Log Type register 40131 equals 233 0 255 R Lowest byte of SPN bit 8 MSB 40137 0 39 M...

Page 65: ...nder source ad dress 0x29 byte at position 3 byte at position 3 byte at position 20 If the result equal 0 it means the PGN 130818 is Northern Lights proprietary Use the previous example sender source...

Page 66: ...ays MANUAL RUN 34 MODBUS RUN remote unit displays MODBUS RUN 6 2 byte Sub state delay Obsolete 8 1 byte Genset controller event code These messages will be displayed on the second line of the LCD 0 RE...

Page 67: ...r 62 Short Oil Level Sender 63 Open Fuel Basin Sender 64 Short Fuel Basin Sender 65 Open Engine Temperature Sender 66 Short Engine Temperature Sender 70 EMERGENCY STOP 71 Auxiliary Warn 72 Under Frequ...

Page 68: ...l 3 Sender 2 1 Switch 0 Not Available Bit6 7 Oil Pressure 3 Sender 2 1 Switch 0 Not Available Bit8 15 Reserved 14 4 bytes Genset Controller LED Status bit0 Over Crank Failure red bit1 Over Crank Warni...

Page 69: ...60928 production information 126996 engine parameter rapid update PGN 127488 engine parameter dynamic PGN 127489 Generator Phase A B C basic AC quantities PGN 65021 65024 and 65027 battery status PGN...

Page 70: ...ETERS RAPID UPDATE PGN 127489 1000ms update rate DD049 Engine Oil Pressure DD043 Engine Coolant Temperature DD132 Total Engine Hours 10 7 ENGINE PARAMETERS DYNAMIC PGN 127508 1500ms update rate DD136...

Page 71: ...69 THIS PAGE INTENTIONALLY BLANK...

Page 72: ...11 APPENDIX D ADDITIONAL DRAWINGS OWN ADV 01 12...

Page 73: ......

Page 74: ...THIS PAGE INTENTIONALLY BLANK...

Page 75: ...OWN ADV 01 12 71 WAVENET INSTALLATION TO SOUND SHIELD B 9802A M673L TF276D Sound Shield 05 78000...

Page 76: ...OWN ADV 01 12 72 WAVENET INSTALLATION TO SOUND SHIELD B 9917 M673L3 LD3 TF276D Sound Shield 05 78010...

Page 77: ...TAINLESS OVAL HD MACHINE SCREWS 3X 8 32 x 3 4 LONG COUNTERSUNK STAINLESS FLAT HD MACHINE SCREWS SOUND ENCLOSURE PANEL SEE TABLE BELOW FOR MODIFICATION INSTRUCTIONS B MODEL PANEL MODIFICATION DWG M773L...

Page 78: ...ONS AS SHOWN DIMENSIONS ARE TAKEN FROM THE OUTER PANEL EDGE 1 PANEL SURFACE MUST BE CLEAN AND FREE OF OILS AND CONTAMINANTS PRIOR TO ANY MODIFICATION WORK 2 PROTECT POWDERCOATED SURFACE WITH 2 WIDE MA...

Page 79: ...CLEAN UP WILL BE REQUIRED FOLLOWING STEP 2 DO NOT USE M E K OR SOLVENT TO CLEAN RESIDUE FOAM GLUE MAY CONTAMINATE REMAINING GLUED AREAS GENTLE SCRAPING ACTION OF SAFETY BLADE OR GASKET SCRAPER TOOL I...

Page 80: ...SHOWN DIMENSIONS ARE TAKEN FROM THE OUTER PANEL EDGE 1 PANEL SURFACE MUST BE CLEAN AND FREE OF OILS AND CONTAMINANTS PRIOR TO ANY MODIFICATION WORK 2 PROTECT POWDERCOATED SURFACE WITH 2 WIDE MASKING...

Page 81: ...OMMENDED 5 WHEN ALL FOUR EDGES ARE DEFINED APPLY ADDITIONAL DOWN PRESSURE TO CUT THROUGH PVC BARRIER LAYER 6 REMOVE FOAM SOME AREA CLEAN UP WILL BE REQUIRED FOLLOWING STEP 2 DO NOT USE M E K OR SOLVEN...

Page 82: ...E OF THIS DRAWING WITH UPPER RIGHT HAND CORNER TOP RH SIDE EDGES OF SHIELD PANEL CHECK AND CONFIRM DIMENSIONS NOTED ON DWG 1 PANEL SURFACE MUST BE CLEAN AND FREE OF OILS AND CONTAMINANTS PRIOR TO ANY...

Page 83: ...S SHOWN DIMENSIONS ARE TAKEN FROM THE OUTER PANEL EDGE 1 PANEL SURFACE MUST BE CLEAN AND FREE OF OILS AND CONTAMINANTS PRIOR TO ANY MODIFICATION WORK 2 PROTECT POWDERCOATED SURFACE WITH 2 WIDE MASKING...

Page 84: ...SIONS NOTED ON DWG IS RECOMMENDED 5 WHEN ALL FOUR EDGES ARE DEFINED APPLY ADDITIONAL DOWN PRESSURE TO CUT THROUGH PVC BARRIER LAYER 6 REMOVE FOAM SOME AREA CLEAN UP WILL BE REQUIRED FOLLOWING STEP 2 D...

Page 85: ...HAND CORNER TOP RH SIDE EDGES OF SHIELD PANEL CHECK AND CONFIRM DIMENSIONS NOTED ON DWG 1 PANEL SURFACE MUST BE CLEAN AND FREE OF OILS AND CONTAMINANTS PRIOR TO ANY MODIFICATION WORK 2 PROTECT POWDERC...

Page 86: ...ER TOOL IS RECOMMENDED CLEAN UNTIL RESIDUE IS MINIMAL AND ALLOWS CONTROL PANEL TO SEAT THE DIMENSIONS ARE TAKEN FROM THE EDGE OF THE PANEL STIFFENER 4 LOCATE HOLE CENTERS AND CUTOUT CORNERS USING CENT...

Page 87: ...LOCATE HOLE CENTERS AND CUTOUT CORNERS USING CENTERPUNCH 5 DEBURR HOLES BREAK SHARP EDGES 3 LAYOUT AREA TO BE CUTOUT USING DIMENSIONS AS SHOWN DIMENSIONS ARE TAKEN FROM THE OUTER PANEL EDGE 1 PANEL SU...

Page 88: ...OWN ADV 01 12 84 WAVENET REMOTE PANEL INSTALLATION DIMENSIONS B 9829...

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Page 91: ...ern lights com 4420 14th Ave NW Seattle WA 98107 Tel 206 789 3880 1 800 762 0165 Fax 206 782 5455 Northern Lights and Lugger are registered trademarks of Northern Lights Inc 2012 All rights reserved L...

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