Manual
NEOMERIS CONTROL DES
Bleed off process
Version 1.12
Page 1: ...Manual NEOMERIS CONTROL DES Bleed off process Version 1 12...
Page 2: ...y products The manufacturer makes no warranty representation or guarantee regarding the suitability of its prod ucts for any particular purpose nor does assume any liability arising out of the applica...
Page 3: ...energy 5 2 11 Intended use 5 2 12 Unconventional use 5 2 13 Structural modifications to the controller system 5 2 14 Warranty and liability 6 2 15 Copyright 6 3 Delivery scope 7 3 1 Unpacking and chec...
Page 4: ...Schema 24 5 6 Configuration Jumper 25 6 Functional description 26 6 1 System overview structure 26 6 2 Module MDesalDevice2Ext 27 6 2 1 Info 27 6 2 2 Comment 27 6 2 3 Internal elements of module 28 6...
Page 5: ...1 Info 45 6 12 2 Comment 45 6 12 3 Internal elements of module 46 6 13 Module MTankAlarms 49 6 13 1 Info 49 6 13 2 Comment 49 6 13 3 Internal elements of module 49 6 14 Module MPumpPuls 51 6 14 1 Inf...
Page 6: ...64 7 8 Firmware Update 64 7 9 Factory settings 64 7 10 HMI overview 65 8 Anhang 72 8 1 bersicht der Parameter 72 8 2 Maintenance and Repair 82 8 2 1 Maintenance of the Lithium Battery 82 8 2 2 Cleani...
Page 7: ...NEOMERIS CONTROL DES Build 20211025 094624 9873335NSt All information and technical data are subject to change...
Page 8: ...to life and limb of the user or of third parties and may also cause damage to the system and other property Only use the system for its intended purpose and if all of its safety equipment is in perfec...
Page 9: ...ive measures A specialist is required to comply with the relevant technical rules Staff in training may only work on the system whilst under the su pervision of experienced staff 1 5 Warnings in this...
Page 10: ...installing or connecting and or disconnecting the device to the mains Secure the system against unauthorised re start Only connect the device to a mains voltage as specified on the rat ing plate Foll...
Page 11: ...te of use In addition to the operating manual provide and observe generally applicable and local regulations on accident prevention and envi ronmental protection Always make sure that all of the safet...
Page 12: ...from such use Intended use also includes Observing all of the instructions provided in this operation manual and Adhering to the specified inspections and maintenance intervals 2 12 Unconventional use...
Page 13: ...in the operation manual with regard to transport storage installation start up operation and mainte nance of the system Unauthorised structural modifications to the system Unauthorised changes to the...
Page 14: ...rators postal services lorry companies other carriers hauliers stockists customs and port authorities to inspect the damage together Have them accept their liability in writing specifically a In case...
Page 15: ...es Complete System Base 1 Base System Cable 10 Pins no 3V3 Bus Cable 1 Connection Cable Ribbon Cable CPU Display CPU Board Unit 1 CPU Board Unit Housing Housing 1 Housing Cable Gland M12 1 Gland M12 C...
Page 16: ...5 with PT100 stainless steel V4A 1 4571 integral thread 3 4 without cable Range of applica tion 0 2000 S cm max 130 C Adaption Required accessories cable customer supplied Item Number 310126 Identifi...
Page 17: ...ing display and operating components Display Type Graphic Display Display Size 2 8 Inch Display Resolution 128x64 Pixel monochrome Backlight colored backlight RGB LED Operation Elements 4 foil keys Op...
Page 18: ...olated contact npn switching against GND Low Volt 1MOhm High Volt 100Ohm Input Current 5mA 24V Component Remark Input is supplied internal Identifier System enable Information Type Input for ext isola...
Page 19: ...ng max Switching Volt 250V AC max Switching Cur 10A AC Contact 16A max Perm Current 5A AC nom Cycles see datasheet Component Schrack RT33L024 Remark with snubber Identifier Dosing Pump Information Dos...
Page 20: ...e for cell constant K 0 01 10 Remark Identifier Cond Probe inductive Information Type Current Input Range 0 20mA 2 3 wire Input Resistance 175 Ohm Resolution 10Bit Accuracy 0 5 Linearity 0 2 Filter Li...
Page 21: ...pulse inputs counter inputs Identifier Flow meter Information Type Impuls Digital input universal 2 3 wire Threshold 0 6 1V Input Circuit n switching Sensitivity rising slope Gate Time Frequ Mode 10ms...
Page 22: ...are subject to change Page 15 Type Standard Specification EC Declaration of Conformity CE Mark conform EMC Directive EMV 2014 30 EG conform Low Voltage Directive 2014 35 EG conform Standard EN 61000 6...
Page 23: ...NEOMERIS CONTROL DES Specifications Build 20211025 094624 9873335NSt All information and technical data are subject to change Page 16 4 3 Views and dimensional drawings 4 3 1 Front film layout...
Page 24: ...ecifications Build 20211025 094624 9873335NSt All information and technical data are subject to change Page 17 4 3 2 Housing Bottom and Drill Pattern For mounting use the following pattern measurement...
Page 25: ...ler in a well lit and easily accessible place so that operating and display elements are eas ily visible and accessible Do not place the controller on surfaces with high vibration e g cooling tower wa...
Page 26: ...top gap between housing and wall and tighten almost all the way Insert bottom screws into the bottom gap between housing and wall and tighten them plus the top screws all the way Close housing lid 5 2...
Page 27: ...on terminal assignment can be found in chapter 5 4 4 To connect the cables please proceed as follows Pass the cable through one of the cable glands on the underside of the housing into the housing in...
Page 28: ...20211025 094624 9873335NSt All information and technical data are subject to change Page 21 5 4 Terminal connection 5 4 1 Component Inside view below The following diagram indicates the major operati...
Page 29: ...o250 2 5mm Cage Terminal 13 up to 0 5mm or 0 8mm 50V 1A eB2 TB2 Wago250 3 5mm Cage Terminal 2 up to 1 5mm 250V 8A 5 4 4 Terminal assignments Te block Te no Te id Type Usage Function PE Protective Eart...
Page 30: ...ystem enable eB1 TB4 23 GND Ground DosProp 1 Tank empty eB1 TB4 24 IN Input for ext floating contact DosProp 1 Tank empty eB1 TB4 25 IN Input for ext floating contact TimeDosing Tank empty eB1 TB4 26...
Page 31: ...11025 094624 9873335NSt All information and technical data are subject to change Page 24 5 5 Input Output Schema The following diagram shows the adaption of the control unit To avoid overlapping some...
Page 32: ...rox 1000 S cm From the list below option B would be suitable Jumper 1 must be plugged in and the Meas Ampl Gain set to 10 in the Conductivity Sensor menu so that a measurement range up to 1000 S cm ca...
Page 33: ...valve Blowd flow MFlowMeter2 Flow calculation Prop dosing 1 MDosProp Proportional dosing Tank prop Dos 1 MTankAlarms Tank with chemicals Alarm empty MAlarm Sends alarm if the tank is empty Alarm full...
Page 34: ...onal parts MDosProp Volume proportional dosage This module controls the proportional dosage MDosTime Time dosage This module controls the timed dosing MUnlock Unlock plant This module manages the rele...
Page 35: ...pulse control MStartData Time Dosing Record This module creates the schedule for time dosing MAlarmMgrDOs Alarm Manager This module collects and detects information alerts and alarms of each module M...
Page 36: ...alve remains open until the setpoint of the process water conductivity falls below the set hysteresis parameter hysteresis In addition the conductivity of the process water can be reduced by pre desal...
Page 37: ...0 Range 0 5000 S cm Default 2500 S cm Hysteresis Num Conductivity hysteresis for the desalination start Range 0 5000 S cm Default 20 S cm Pre Bleed start Num Reduction of the conductivity threshold be...
Page 38: ...output pulses the amount of chemicals is determined Then according to the settings made the desired amount of chemicals is added by the metering pump Due to the lockdown parameter time lock after a t...
Page 39: ...to change Page 32 Range 0 00 9 99 s Default 0 25 s High duration Num Period duration of proportional dosing output impuls Range 0 00 9 99 s Default 0 25 s Pulse limit Num Limit of stored impulses Rang...
Page 40: ...e can also be set The time dosing has the following operating modes Automatic compares the current time with the set start time and if appropriate starts the time metering On It is dosed permanently u...
Page 41: ...tional description Build 20211025 094624 9873335NSt All information and technical data are subject to change Page 34 Range 0 999 min Default 15 min Total Time Num Max possible dosing time per day Rang...
Page 42: ...ion The contact type can be freely selected When occupied active closing the input activates the operation When occu pied inactive opening the input will activate the operation 6 6 3 Internal elements...
Page 43: ...2000 S cm Accordingly at 0 S cm the output is approximately 0mA and at 2000 S cm approximately 20mA As a result e g 500 S cm is approx 5mA 1000 S cm is approx 10mA 1500 S cm is approx 15mA etc With a...
Page 44: ...NEOMERIS CONTROL DES Functional description Build 20211025 094624 9873335NSt All information and technical data are subject to change Page 37 Output range 0 00 20 00 mA...
Page 45: ...5NSt All information and technical data are subject to change Page 38 6 8 Module MOpTime 6 8 1 Info Operating Time 6 8 2 Comment Counts the operating hours of the plant and stores them in permanent me...
Page 46: ...ump is always energized as long as the desalination is active or the desalination mode is ei ther process controlled or on 6 9 3 Internal elements of module 6 9 3 1 Parameters Switch On Delay Num Dela...
Page 47: ...nsated to the reference value 25 degrees celsius 3 Not compensated Submodules MTemperature Measures the temperature 6 10 3 Internal elements of module 6 10 3 1 Parameters Reference Num Reference tempe...
Page 48: ...m threshold Range 0 5000 S cm Default 0 S cm Hysther Alarm Num Hysteresis used as from threshold Range 0 5000 S cm Default 0 S cm Prio Warn Num Set warning priority Range 0 99 Default 50 Prio Alarm Nu...
Page 49: ...ata are subject to change Page 42 6 10 3 2 Analog input AI Cond conductive eB2 11 PE 12 LF 13 0V Conductance Input 1 Input range 0 5000 S cm Cond inductive eB2 5 24V 6 D1 7 0V Analog Input 1 with supp...
Page 50: ...in Alarm Num Alarm low limit Range 0 0 99 9 C Default 3 0 C Max Warn Num Warning high limit Range 0 0 99 9 C Default 60 0 C Max Alarm Num Alarm high limit Range 0 0 99 9 C Default 80 0 C Hysther Warn...
Page 51: ...ge 44 Reac Sys Sel Reaction of the system to an alarm type mes sage Default Continue 0 Continue No shutdown 1 Shutdown Shutdown with permanent re tries 2 Cycl shut down Shutdown with defined number of...
Page 52: ...he hardware used There are three measurement methods Automatic Automatically selects between pulse counter measurement and pulse length measure ment based on the frequency of measurement errors that o...
Page 53: ...2 times the lowest operating frequency must be avoided in which case the measurement results are not reliable Debouncing is only relevant for pulse length measurement Pulses that are consecutively re...
Page 54: ...um Warning low limit Range 0 32767 l h Default 0 l h Min Alarm Num Alarm low limit Range 0 32767 l h Default 0 l h Max Warn Num Warning high limit Range 0 32767 l h Default 900 l h Max Alarm Num Alarm...
Page 55: ...to an alarm type mes sage Default Continue 0 Continue No shutdown 1 Shutdown Shutdown with permanent re tries 2 Cycl shut down Shutdown with defined number of retries 3 Dur shut down Durable shutdown...
Page 56: ...vent false readings from moving liquid The parameter Tank type can be used to set whether the tank has an overflow or not 6 13 3 Internal elements of module 6 13 3 1 Parameters Contact Up Sel Kind of...
Page 57: ...NEOMERIS CONTROL DES Functional description Build 20211025 094624 9873335NSt All information and technical data are subject to change Page 50...
Page 58: ...dosing pump in conjunction with a flow meter as the flow meter generates pulses that can be processed this way 6 14 3 Internal elements of module 6 14 3 1 Parameters Contact Type Sel Kind of contact I...
Page 59: ...ding to the time metering This record is compared to the current time If the set start time matches the current time and the set weekdays are the same as the current day of the week a time dosing is s...
Page 60: ...rmally Shutdown with permanent retries The system reports the error and stops the process as long as the condition of the alarm is present When the alarm is cleared the process restarts Shutdown with...
Page 61: ...t der Aufzeichnung 3 ID der Aufnahme normalerweise D f r zyklische Aufnahme A A f r Alarm 4 Informationen z B Alarmtext 6 17 3 Internal elements of module 6 17 3 1 Parameters Record Interval Num Time...
Page 62: ...NEOMERIS CONTROL DES Functional description Build 20211025 094624 9873335NSt All information and technical data are subject to change Page 55...
Page 63: ...s The user interfaces is arranged as follows 7 2 Navigation and Programming 7 2 1 General information Use keyboard and display for programming the control system Incorrect programming may lead to a fa...
Page 64: ...ic reset If no keys have been pressed for 5 minutes the system will automatically quit the menu view und return to the main display 7 2 2 Passwords The device has 3 password levels with the following...
Page 65: ...isting in this present control unit It is possible that several configuration menus exist There could be a configuration menu in the main menu which shuts off all modules Similarly a configuration men...
Page 66: ...menu Sample of a selection mask Example tank level Our tank has a Normally Open NO contact as a water level sensor at the top of the tank This means that if the contact type is set to NO the tank wil...
Page 67: ...ociated sensor must be possible There fore prior to LF calibration perform a temperature calibration For the temperature compensation to work the temperature sensor must capture the current process wa...
Page 68: ...ue exit the mask with Enter The new assignment Act 25 4 C to the converter value 00583 is displayed Calibration takes place in the following steps 1 Specifying a reference value to the sensor In this...
Page 69: ...NSt All information and technical data are subject to change Page 62 7 5 2 Analog Output Similar to the input calibration the output calibration takes place In the channel list it is possible to force...
Page 70: ...ct one of the digital inputs or outputs whose name and status are displayed in verbal form The manipulation off on is done via the Enter key This feature gives the technician the opportunity to test t...
Page 71: ...s its backlight depending on the message Green there are no messages Blue information is available Yellow there are warnings Red there are alarms The numbers indicate the number of Info Warnings Alarm...
Page 72: ...5 094624 9873335NSt All information and technical data are subject to change Page 65 7 10 HMI overview Logo Version Main View Start Stop Main Menu Messages Settings Bleed off Conductivity Sensor Limit...
Page 73: ...DES Operation Build 20211025 094624 9873335NSt All information and technical data are subject to change Page 66 Add Flow Limits Prop dosing 1 Tank Time Dos 1 Dosing Pump 1 Time Dosing 1 Dosing Valve 1...
Page 74: ...ation Build 20211025 094624 9873335NSt All information and technical data are subject to change Page 67 System enable Operating Signal Blowdown Analog Output Circulation Pump Data Transfer Data Acquis...
Page 75: ...20211025 094624 9873335NSt All information and technical data are subject to change Page 68 Settings Prot Show Protocol Protocol data Service NEOMERIS CONTROL DES NEOMERIS CONTROL DES UniqueID NEOMER...
Page 76: ...L DES Operation Build 20211025 094624 9873335NSt All information and technical data are subject to change Page 69 Diagnosis Calibration Cyclic Retry Configuration Configuration Configuration Tank Time...
Page 77: ...CONTROL DES Operation Build 20211025 094624 9873335NSt All information and technical data are subject to change Page 70 Dosing Pump 1 Configuration Dosing Valve 1 Factory Settings Main View Main View...
Page 78: ...NEOMERIS CONTROL DES Operation Build 20211025 094624 9873335NSt All information and technical data are subject to change Page 71 Main View Main View...
Page 79: ...MERIS CONTROL DES Device Data Transfer A character to separate the data from each other Default 0 TAB 1 2 Record Interval Num NEOMERIS CONTROL DES Device Data Ac quisition Time interval at which the r...
Page 80: ...osing Range 0 5000 S cm Default 800 S cm Durat prebleed Num NEOMERIS CONTROL DES Device Bleed off Max duration of the pre desalination Range 0 999 min Default 60 min Reference Num NEOMERIS CONTROL DES...
Page 81: ...Default 0 S cm Hysther Alarm Num NEOMERIS CONTROL DES Device Bleed off Conductivity Sensor Hysteresis used as from threshold Range 0 5000 S cm Default 0 S cm Prio Warn Num NEOMERIS CONTROL DES Device...
Page 82: ...S CONTROL DES Device Bleed off Conductivity Sensor Temp Sensor Hysteresis used as from threshold Range 0 0 99 9 C Default 5 0 C Prio Warn Num NEOMERIS CONTROL DES Device Bleed off Conductivity Sensor...
Page 83: ...Num NEOMERIS CONTROL DES Device Bleed off Blowd flow Minimal working reach of the flow Range 1 32767 l h Default 400 l h Maxim flow Num NEOMERIS CONTROL DES Device Bleed off Blowd flow Maximal working...
Page 84: ...50 Prio Alarm Num NEOMERIS CONTROL DES Device Bleed off Blowd flow Set alarm priority Range 0 99 Default 20 Delay Warn Num NEOMERIS CONTROL DES Device Bleed off Blowd flow Delay of warning triggering...
Page 85: ...ls Contact Up Sel NEOMERIS CONTROL DES Device Prop dosing 1 Tank prop Dos 1 Kind of contact used n used Default occupied active 0 occupied ac tive 1 not occu pied active Contact Low Sel NEOMERIS CONTR...
Page 86: ...Imp avail Imp n avail Default active Impulse available 0 active Impulse available 1 active Impulse not available Time Dos mode Sel NEOMERIS CONTROL DES Device Time Dosing 1 Mode of time proportional d...
Page 87: ...TROL DES Device Operat ing Signal Kind of contact pulled released Default active pulled 0 active pulled 1 active drop off Range Sel NEOMERIS CONTROL DES Device Blow down Analog Output Range of current...
Page 88: ...NEOMERIS CONTROL DES Appendix Build 20211025 094624 9873335NSt All information and technical data are subject to change Page 81 1 active not en ergized...
Page 89: ...Lithium battery is only used to supply the real time clock the parameters settings calibration will be stored without battery A used battery has to be replaced by the same type Therefore the control u...
Page 90: ...software update file name must be Cortex bin from the PC to the new shown removable storage Wait till the copy process is finished 7 Switch off the control unit 8 Remove the boot jumper 9 Switch on t...
Page 91: ...th Windows 7 and Windows 8 a corresponding driver must be installed which is available for download with installation instructions on the previously mentioned web address Starting with Windows 10 no s...
Page 92: ...NEOMERIS CONTROL DES Appendix Build 20211025 094624 9873335NSt All information and technical data are subject to change Page 85 8 4 4 View of the Main Screen...
Page 93: ...28x64 in ka liset_ai hinzugef gt Leitf higkeit wird korrekt zur ck nominiert NEOMERIS CONTROL DES Bugfix1 2019 04 11 SWappl improvement tested NSt new customer requirement Module ab anschaltbar gemach...
Page 94: ...Bugfix tested NSt The area of the analog output was not saved be cause the element was a SYS and not a PAR Element type changed from SYS to PAR The range of the analog output is saved correctly NEOME...
Page 95: ...NEOMERIS CONTROL DES Appendix Build 20211025 094624 9873335NSt All information and technical data are subject to change Page 88 8 6 EC Declaration of Conformity See next page...
