4.
Secure new sealing ring (5) on injector (2)
with grease.
5.
Fit new O-rings (3) (included in the scope of
supply of the injector) and damping ring (4)
onto the injector (2) and coat with grease.
6.
Insert injector (2) together with hold-down
clamp (6) into cylinder head, ensuring that
the high-pressure fuel line connection is
aligned correctly.
7.
Press in injector (2) and hold-down
clamp (6) with installation/removal device.
8.
Remove installation/removal device.
9.
Coat screw head mating face (1) and
thread with engine oil.
10.
Insert screw (1) and tighten with torque wrench to the specified initial tightening torque.
Name
Size
Type
Lubricant
Value/Standard
Screw
M12
Preload torque
(Engine oil)
5 Nm to 10 Nm
Note:
Ensure special cleanness.
11.
Coat thread and sealing cone of adapter (1)
with engine oil.
12.
Install adapter (1) and use torque wrench to tighten to the specified initial tightening torque.
Name
Size
Type
Lubricant
Value/Standard
Adapter
Preload torque
(Engine oil)
5 Nm to 10 Nm
13.
Tighten screw on hold-down clamp (→ Step 10) with torque wrench to specified tightening torque.
Name
Size
Type
Lubricant
Value/Standard
Screw
M12
Tightening torque
(Engine oil)
100 Nm + 10 Nm
14.
Tighten adapter (1) with torque wrench to the specified tightening torque.
Name
Size
Type
Lubricant
Value/Standard
Adapter
Tightening torque
(Engine oil)
100 Nm + 10 Nm
Note:
Ensure special cleanness.
15.
Coat thread and sealing cone of HP line (3) with engine oil.
MS150096/01E 2012-08 | Task Description | 123
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