
TABLE OF CONTENTS
SECTION 1
WARNINGS ...................................................................................................................... 1
SECTION 2
GENERAL DESCRIPTION ............................................................................................ 2
2.1
P
UMP
D
ESCRIPTION
......................................................................................................................... 2
2.2
P
UMP
S
PECIFICATIONS
..................................................................................................................... 2
2.3
P
UMP
P
ERFORMANCE
....................................................................................................................... 3
SECTION 3
PRESERVATION ............................................................................................................. 7
3.1
P
RESERVATION
C
ONSIDERATIONS
.................................................................................................... 7
3.2
P
RESERVATION FOR
S
HIPPING
.......................................................................................................... 7
3.3
P
RESERVATION FOR
S
TORAGE
......................................................................................................... 7
3.4
P
RESERVATION
B
ETWEEN
J
OBS
....................................................................................................... 9
SECTION 4
INSTALLATION ............................................................................................................ 10
4.1
P
UMP
D
IMENSIONS
,
CG,
L
IFTING
P
OINTS
,
AND
M
OUNTING
R
EQUIREMENTS
................................. 10
4.2
M
AINTENANCE
S
PACE
R
EQUIREMENTS
.......................................................................................... 16
4.3
P
UMP
S
ERVICE
T
OOLS
................................................................................................................... 18
4.4
P
UMP
D
RIVE
C
ONNECTIONS AND
L
OCATIONS
................................................................................ 20
4.5
F
LUID
P
UMPING
C
ONNECTIONS AND
P
RESSURE
R
ELIEF
C
ONSIDERATIONS
.................................... 25
4.6
P
UMP
L
UBRICATION AND
I
NSTRUMENT
C
ONNECTIONS
.................................................................. 27
4.7
P
LUNGER
A
UTO
-L
UBE AND
R
ELIEF
S
YSTEM
.................................................................................. 29
4.8
C
HARGE
P
UMP
I
NTAKE
.................................................................................................................. 30
4.9
P
UMP
D
ISCHARGE
R
EQUIREMENTS
................................................................................................ 31
4.10
P
UMP
S
AFETY
P
RECAUTIONS
......................................................................................................... 31
4.11
P
REPARING
P
UMP FOR
U
SE
............................................................................................................ 31
SECTION 5
LUBRICATION REQUIREMENTS: POWER TRAIN AND PLUNGERS ............ 32
5.1
L
UBRICATION
C
APACITY
R
EQUIREMENTS
...................................................................................... 32
5.2
T
YPICAL
L
UBRICATION
S
CHEMATIC
.............................................................................................. 33
5.3
H
EAT
G
ENERATION
,
D
ISSIPATION AND
C
OOLING
.......................................................................... 35
5.4
L
UBRICATION
R
ELIEF
V
ALVE
........................................................................................................ 35
5.5
L
UBRICATION
F
ILTRATION
............................................................................................................. 35
5.6
L
UBRICATION
A
TTACHMENT
P
OINTS
............................................................................................. 36
5.7
F
LUID
E
ND
P
LUNGER AND
P
ACKING
L
UBRICATION
R
EQUIREMENTS
............................................. 36
5.8
O
IL
C
HANGE AND
O
IL
T
YPES
......................................................................................................... 36
5.9
C
LEANING
P
LUNGER
L
UBRICATION
D
RIP
P
AN
............................................................................... 37
SECTION 6
START-UP AND SHUT-DOWN ................................................................................... 38
6.1
S
TART
-U
P
P
ROCEDURE
.................................................................................................................. 38
6.2
S
HUT
-D
OWN
P
ROCEDURE
.............................................................................................................. 40
SECTION 7
PREVENTATIVE MAINTENANCE ........................................................................... 41
7.1
F
IRST
100
H
OURS
........................................................................................................................... 41