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Eco 40-55-75 manual revision 01/10 

18 

6.4 CLEANING 

It is recommended to frequently clean the whole Machine (intervals depend on type and frequency of use). 
Use a soft rag. Do not use water and/or solvents. 

• 

Monthly 

clean inside the machine to ensure motor cooling efficiency. 

• 

Changing the bag.

 It is impossible to set a standard interval for replacing the dust collector bag so it 

is important to frequently check dust quantity during the first two weeks of use. Periodically empty the 
bag according to the work you do. Release the three levers to unlock the dust collector cylinder. 
Disconnect the vacuum tube and remove the cylinder by pulling the two side handles. Pull out the 
nylon bag and close it. Fit a new bag, ensure it adheres to cylinder walls. Turn over bag exceeding 
length on cylinder edge. Refit the dust collector cylinder and engage the three levers. 

Important! 

Refit and ensure that the vacuum tube does not leak. Any leak (though small as it may be) will move 
the nylon bag up toward the filter cartridge, thus blocking off the machine suction opening, and finally 
break the bag. It is necessary to dispose of the collected dust according to the prevailing laws of the 
country where machine is installed.

 

 
 
6.5 ROUTINE MAINTENANCE 

The following operations shall be performed at the indicated time intervals. Failure to comply with this 
schedule will relieve the Manufacturer of any liability or warranty obligation. 
These operations, though simple as they may be, shall be carried out by 

suitably trained and expert 

Personnel. 

Scheduled routine maintenance includes inspections, tests and interventions aiming at preventing system 
stoppage due to faults or potentially dangerous situations.

 

 
6.6 EXTRAORDINARY MAINTENANCE 

Extraordinary maintenance is an activity reserved to personnel appointed by the manufacturer or the 
manufacturer itself. Please contact the centres specified under paragraph 1.2 in case of need. 

Considering 

the machine routine maintenance, the intervention of a technician for extraordinary maintenance is 
highly unlikely, unless for special cases or when expressly requested. 

 

MAINTENANCE

 

DESCRIPTION

 

INTERVENTION

 

Pneumatic System

 

Valves and tubes/lines

 

No scheduled maintenance required.

 

Electrical System

 

Control Panel

 

No scheduled maintenance required.

 

Suction System

 

Filter

 

Change every 2000 hours or when the 
pressure drop exceeds 70/80 
mmH2O. 

Turbine Motor

 

Bearings. Have bearings 
changed by an Authorised 
Service Centre.

 

Change every 15,000 hours.

 

Motor compartment

 

Clean carefully.

 

Monthly.

 

Dust collector bags

 

Change.

 

When necessary.

 

Tighten power wiring screws

 

Tighten screws and junctions

 

PLACE UNIT OUT OF SERVICE 
BEFORE PERFORMING THIS 
OPERATION

 

Perform 3 months after installation 
and repeat every six months.

 

Pneumatic System

 

Condensate drain

 

Weekly

 

Summary of Contents for CA Eco 40

Page 1: ...iding CAV stofafzuigcycloon CA Eco 40 CA Eco 55 CA Eco 75 MSH equipment Appelmarkt 7 1681 PE Zwaagdijk Oost Tel 0228 561100 Fax 0228 561112 Mail info msh equipment nl Website www msh equipment nl Taal Engels ...

Page 2: ...DURES 8 3 8 RESIDUAL RISKS 8 3 9 NAMEPLATES 8 4 INSTALLATION 9 4 1 TRANSPORT AND HANDLING 9 4 2 STORAGE 9 4 3 ARRANGEMENTS BEFORE INSTALLATION 9 4 4 ASSEMBLY 10 4 5 SET UP 10 4 6 CONNECTIONS 11 4 6 1 PNEUMATIC CONNECTIONS 11 4 6 2 ELECTRIC CONNECTIONS 12 4 6 3 SUCTION 13 4 6 3a OUTLET 13 4 7 PRELIMINARY INSPECTION 13 4 8 ADJUSTMENTS AND CHECKS 13 5OPERATION 14 5 1 PERSONNEL 14 5 2 CONTROL PANEL 14...

Page 3: ...te A paragraph 3 9 1 3 CERTIFICATES The Machine complies with the prevailing European Union Directives applicable at the moment of its release on the market as detailed in the declaration of conformity 1 4 WARRANTY Machine components are covered by a 12 month twelve months warranty this period starts from the date indicated on the purchase document invoice Warranty does not cover electrical and el...

Page 4: ... installation procedures for any accessories devices and equipment are mentioned and can only be performed by specialised personnel or by the AUTHORISED AFTER SALES SERVICE fully complying with the manufacturer s recommendations and the prevailing health and safety rules It is important to keep this manual in a known place and ensure it is legible for possible future reference In case of damage or...

Page 5: ...ovable filtering unit includes dust collection bin Exhauster is completely enclosed by a front metal guard A control panel with controls for operation and adjustment is installed in the main electric panel Power supply connections are realised by means of power and control cables 2 4 DIMENSIONS Overall dimensions are specified under paragraph 2 9 Specifications 2 5 AMBIENT CONDITIONS The Exhauster...

Page 6: ...STANDARD EN 60439 1 Al Ali September 1997 ref CENELEC EN 60439 1 Al 1995 12 EN 60439 1 All 1996 02 In particular manufacturer used proven components and principles as required by 7 10 of EN 60439 1 Al 1995 12 EN 60439 1 Al1 1996 02 Built in electronic equipment was installed as indicated in the instructions that come with the equipment itself and considering the general criteria for EMC specified ...

Page 7: ...ontact with dangerous chemical products by accident and without being aware of the resulting danger Before use the person in charge of production shall evaluate unit use conditions according to the danger possibly caused by products and take suitable protections such as work in a room featuring a guaranteed minimum ventilation or change of air Pay utmost attention when removing the dust bag Carefu...

Page 8: ...ified value max 10 bars Do not start the Exhauster before checking the correct installation and parameters set at operator panel this can be done by running a cycle with no product to be taken in by exhauster Wear the personal protection gear suitable for the product in use Wear clothes with close fitting sleeves 3 8 RESIDUAL RISKS During the normal suction cycle and during maintenance the Operato...

Page 9: ... to improper lifting and handling of the packed unit 4 2 STORAGE For any long period of inactivity store the Exhauster in a suitable place considering storage environment and time In particular consider allowed temperature range humidity and pollution Store the Exhauster indoors Protect the Exhauster from any shock and stress Protect the Exhauster from humidity and extremely wide temperature range...

Page 10: ...at do not comply with the following specifications any change or tampering though small as they may be relieve the Manufacturer of any liability concerning the correct use operation and safety of persons and or property It is strictly forbidden to tamper with equipment control organs and safety devices Dispose of waste as required by the prevailing laws If the machine is used by many operators all...

Page 11: ... the Exhauster The standard Exhauster comes with regulator unit Air supply requirements Operating pressure 5 bars Maximum pressure 10 bars Connect compressed air supply to the connection by inserting a gate valve to be supplied by Customer on the pre set line so that the supply can be cut off during maintenance It is strongly recommended to feed the machine with dry compressed air Compressed air o...

Page 12: ...harge Power cord is with double insulation and of suitable cross section approx 3m long and completed with ground wire Control cable or for remote starting shall have a section of 2x1 5 sq mm approx 3m long and shall be connected to electric item microswitch line The electrical system design and components ensure utmost dependability and safety of use The attached wiring diagrams will allow identi...

Page 13: ...o install in between silencer C and outlet line a rubber hose to allow for silencer removal and maintenance Important The outlet lines weight must not lie on silencer 4 7 PRELIMINARY INSPECTION Power supply compressed air supply and Exhauster preparation stages for commissioning do not require any special knowledge apart from those acquired after reading this manual Before starting up the Machine ...

Page 14: ...Maintainers apart from the above shall also have suitable electrical pneumatic and mechanical Technical knowledge 5 2 CONTROL PANEL Exhauster controls are on the control panel at Machine front Figure 5 2 a controls on front panel KEY 1 Panel main switch 2 Hour counters 3 Filter cleaning warning light 4 Power on warning light 5 Overload cut out alarm warning light 6 Manual filter cleaning button 5 ...

Page 15: ... EXHAUSTER BEING SERVICED 6 MAINTENANCE 6 1 MACHINE CUT OFF Before attempting any maintenance or repair job user must cut all Exhauster supplies proceeding as follows 1 Open and padlock the main switch on main control panel 6 1A 2 Close and padlock the compressed air supply and open the condensate drain cock to drain the system 6 1B 6 2 SPECIAL PRECAUTIONS When carrying out maintenance or repair j...

Page 16: ...e fail and break this could damage the turbine unit 5 and the silencer 6 1 Remove the regulator Close air feed Release any residual air by opening the con densate drain cock Disconnect the lines loosen and remove the regulator Clean change and refit the regulator Restore 5 bar pressure 2 Replace solenoid valve if it jams Change as fol lows Close air feed Release any residual air by opening the con...

Page 17: ...dust collector cylinder Refit the vacuum connection line between cylinders Reconnect the Ø100 hose 4 Dedusting device Cut off power and air supply see relevant procedures in the previous pages Proceed as described in step 3 until removing the filtering cartridge Loosen the dedusting device and renew it Reassemble as indicated in item 3 5 Motor Cut off power and air supply see relevant procedures i...

Page 18: ...dicated time intervals Failure to comply with this schedule will relieve the Manufacturer of any liability or warranty obligation These operations though simple as they may be shall be carried out by suitably trained and expert Personnel Scheduled routine maintenance includes inspections tests and interventions aiming at preventing system stoppage due to faults or potentially dangerous situations ...

Page 19: ...oid valve Restore compressed air feed Clean change dedusting device Change timer Clean change the solenoid valve Faulty or insufficient suction Filter clogged due to failure of emptying dust collector bag Damp filter Suction of objects Dedusting device is stuck Faulty solenoid valve Faulty timer No compressed air feed Empty dust collector bag more frequently an excessive quantity of accumulated du...

Page 20: ...PARTS LIST Exhauster use does involve some expendable parts Following is the list of available spare parts and expendable parts Table 8 1 A POS DESCRIPTION PART NO 1 Side channel blower Eco 40 SK40 1 S Eco 55 SK55 1 S ST Eco 75 SK75 1 S ST 2 Solenoid valve A 9029 B 9018 3 Pressure regulator PCX 0001 4 Pressure gauge K2 78 5 Silencer SIL 6 6 Differential pressure gauge 8153 7 Dedusting device K5 00...

Page 21: ... the prevailing laws of the country where the Machine is installed 9 2 MACHINE SCRAPPING Upon unit scrapping separate the plastic parts from any electrical components that shall be sent to different waste disposal centres as per prevailing rules The machine metal parts shall be divided into steel and other metals or alloys and then routed to recycling firms Unit scrapping does not cause any specia...

Page 22: ...Eco 40 55 75 manual revision 01 10 22 Electric circuit diagram Eco 40 ...

Page 23: ...23 Eco 40 55 75 manual revision 01 10 Eco 40 ...

Page 24: ...Eco 40 55 75 manual revision 01 10 24 Eco 55 75 ...

Page 25: ...25 Eco 40 55 75 manual revision 01 10 Eco 55 75 ...

Page 26: ...Eco 40 55 75 manual revision 01 10 26 Eco 55 75 Eco 40 ...

Page 27: ...27 Eco 40 55 75 manual revision 01 10 ...

Page 28: ...Auxiliary relay Omron G2R1 24V F1 Thermal cut out Moller Eco 40 55 ZBE 12 6 10 A Eco 75 ZBE 12 10 16 A T1 Transformer Elma Eco 40 0 230 400 0 12 24 50VA Eco 55 75 0 230 400 0 12 24 100VA K1 Contactor Moller Eco 40 DILM9 01 24V Eco 55 75 DILM12 01 24V K2 Contactor Moller DILM12 01 24V K3 Contactor Moller DILM09 01 24V U1 Board timer CAV 9142 D1 Motor timer Omron H3DE S1 H1 Line lamp Elcotec GV60 H2...

Page 29: ...29 Eco 40 55 75 manual revision 01 10 1 3 8 5 6 7 9 10 11 Please see descriptions in Table 8 1 A page 20 4 2 A B ...

Page 30: ...ON DATE TO WHICH THIS DECLARATION IS REFERRED IS IN ACCORDANCE WITH THE FOLLOWING DIRECTIVES DIRECTIVE 2006 42 EC MACHINERY DIRECTIVE DIRECTIVE 2006 95 EC LOW VOLTAGE DIRECTIVE DIRECTIVE 2004 108 EC ELECTROMAGNETIC COMPATIBILITY DIRECTIVE FURTHERMORE WE DECLARE THAT THE TECHNICAL DOSSIER HAS BEEN COMPILED BY LUCA LUCIA C O C A V SRL VIA R MORANDI 93 40060 TOSCANELLA DI DOZZA BO TEL 39 0542 673488 ...

Page 31: ... 01 10 Please fill in and return this form by fax for Warranty registration Date Machine model Serial no Year of manufacture To be filled in by the Customer Company name Address Phone no Fax no E mail Company name of installing firm ...

Page 32: ...Eco 40 55 75 manual revision 01 10 32 Maintenance log book please fill in at any servicing Date Operation description Signature ...

Page 33: ...33 Eco 40 55 75 manual revision 01 10 Date Operation description Signature ...

Page 34: ...o 40 55 75 manual revision 01 10 34 C A V srl Via R Morandi 93 40060 Toscanella di Dozza BO Tel 39 0542 673488 Fax 39 0542 672065 www cavitaly com sales cavitaly com www smaisystem com info smaisystem com ...

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