Morgana DocuMaster MFC, Service Manual

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Morgana DocuMaster MFC - Service Manual iii
CONTENTS
4.8.8 Replace the Emitter/Sensor Assembly ..............................................................................128
4.8.9 Replace the Tray Height Sensor .......................................................................................131
4.8.10 Replace the Tray Loaded Sensor....................................................................................132
4.8.11 Replace the Outer Conveyor Wheels ..............................................................................133
4.8.12 Replace the Inner Conveyor Wheel ................................................................................135
4.8.13 Replace the Vacuum Filter..............................................................................................137
4.9 Replace Components - Friction Feed Bin ..............................................................................138
4.9.1 Replace the Feed Wheels.................................................................................................138
4.9.2 Replace the Feed Clutch...................................................................................................139
4.9.3 Replace the Feed Bin Control PCB...................................................................................140
4.9.4 Replace the Emitter/Sensor Assembly ..............................................................................140
4.9.5 Replace the Tray Loaded Sensor......................................................................................142
4.9.6 Replace the Outer Conveyor Wheels ................................................................................142
4.9.7 Replace the Inner Conveyor Wheels.................................................................................144
4.10 Replace Components - Creaser Module.................................................................................145
4.10.1 Remove the Creaser Module ..........................................................................................145
4.10.2 Remove the Creaser Unit................................................................................................149
4.10.3 Replace the Input Rollers................................................................................................152
4.10.4 Replace the Output Roller...............................................................................................153
4.10.5 Replace the Jam Detector Assembly ..............................................................................154
4.10.6 Replace the Edge Sensor Set .........................................................................................156
4.10.7 Replace the Creaser Position Sensor Assembly .............................................................157
4.10.8 Replace the DynaTilt Motor.............................................................................................158
4.10.9 Replace the Crease Motor ..............................................................................................160
4.10.10 Replace the Creaser Drive Motor..................................................................................161
4.10.11 Replace the Anti-Static Brushes....................................................................................163
4.10.12 Replace the DynaTilt Home Switch ...............................................................................165
4.10.13 Replace the Creaser Blade Out Switch .........................................................................166
4.11 Replace Components - Gathering Area..................................................................................167
4.11.1 Replace the Tamper Solenoid.........................................................................................167
4.11.2 Replace the Paper Stop Solenoid ...................................................................................168
4.11.3 Replace the Flow Sensor ................................................................................................168
4.11.4 Replace the Ioniser Bar ..................................................................................................170
4.11.5 Replace the Base Control PCB .......................................................................................171
4.12 Replace Components - Electrical Cabinet .............................................................................173
4.12.1 Replace the Processor PCB ...........................................................................................173
4.12.2 Replace the Controller PCB Assembly............................................................................173
4.12.3 Replace the Dual Stepper Drive PCB .............................................................................174
4.12.4 Replace the High Power Stepper Drive PCB ..................................................................175
4.12.5 Replace the Low Power Stepper Drive PCB ...................................................................175
4.12.6 Replace the 24V PSU .....................................................................................................177
4.12.7 Replace the 48V PSU .....................................................................................................178
4.12.8 Replace the 5V/24V PSU................................................................................................179
4.13 Maintenance Procedures.........................................................................................................180
4.13.1 Clean the MFC................................................................................................................180
4.13.2 Select Cleaning Mode .....................................................................................................180
4.13.3 Clean the Feed Bin Emitter/Sensor.................................................................................181
4.13.4 Clean the Edge-Sensor Set ............................................................................................181
4.13.5 Clean the Ioniser Bar ......................................................................................................182
4.14 The MFC Maintenance Schedule ............................................................................................183
4.14.1 General Information ........................................................................................................183
4.14.2 The CAP Module Maintenance Schedule........................................................................184
4.14.3 The DRV Module Maintenance Schedule .......................................................................184
4.14.4 The Suction Feed Bin Maintenance Schedule ................................................................184
4.14.5 The Friction Feed Bin Maintenance Schedule.................................................................185
4.14.6 The Creaser Module Maintenance Schedule ..................................................................186
4.14.7 The Gathering Area Maintenance Schedule ...................................................................186
4.14.8 The Electrical Cabinet Maintenance Schedule ................................................................187